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Panasonic WH-UD03HE5-1, Service Manual

The Panasonic WH-UD03HE5-1 is a highly efficient and innovative product. For your convenience, the operating instructions manual is available for download, absolutely free. Get your manual now from manualshive.com and easily learn how to maximize the potential of this incredible Panasonic product.

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230 

 

Note:

 

  The above exploded view is for the purpose of parts disassembly and replacement. 

  The non-numbered parts are not kept as standard service parts. 

 
 
 
 
 
 
 
 

17

15

9

20

18

16

26

27

8

13

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11

4

19

24 23

5

3

2

50

7

6

22

Summary of Contents for WH-UD03HE5-1

Page 1: ...her hazards Do not modify the original design without permission of manufacturer WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced ...

Page 2: ...al 115 12 19Boiler Bivalent Control 116 12 20External Room Thermostat Control Optional 118 12 21Three Ways Valve Control 119 12 22Two Ways Valve Control 119 12 23External OFF ON Control 120 12 24External Compressor Switch Optional PCB 121 12 25Heat Cool Switch Optional PCB 121 12 26SG Ready Control Optional PCB 122 12 27Demand Control Optional PCB 123 12 28Holiday Mode 124 12 29Dry Concrete 124 12...

Page 3: ...e 201 18 7 To Remove Water Pump 201 18 8 To Remove Bottle Complete 202 18 9 To Remove Water Filter 202 19 Technical Data 203 19 1 Operation Characteristics 203 19 2 Heating Capacity Table 227 19 3 Cooling Capacity Table 228 20 Exploded View and Replacement Parts List 229 20 1 Indoor Unit 229 20 2 Outdoor Unit 233 ...

Page 4: ...spill onto the Tank Unit 9 Do not use joint cable for Tank Unit Outdoor Unit connection cable Use specified Tank Unit Outdoor Unit connection cable refer to instruction CONNECT THE CABLE TO THE TANK UNIT and connect tightly for Tank Unit Outdoor Unit connection Clamp the cable so that no external force will be acted on the terminal If connection or fixing is not perfect it will cause heat up or fi...

Page 5: ...cover that secured by screws must be carried out under the supervision of authorized dealer licensed installation contractor skilled person and instructed person 34 This unit must be properly earthed The electrical earth must not be connected to a gas pipe water pipe the earth of lightning rod or a telephone Otherwise there is a danger of electrical shock in the event of an insulation breakdown or...

Page 6: ...ce Expansion Valve Refrigeration Oil cm 3 FV50S 450 Refrigerant R410A kg oz 1 20 42 4 Dimension Height mm inch 622 24 1 2 Width mm inch 824 32 15 32 Depth mm inch 298 11 24 32 Net Weight kg lbs 39 86 Pipe Diameter Liquid mm inch 6 35 1 4 Gas mm inch 12 70 1 2 Standard Length m ft 5 16 4 Pipe Length Range m ft 3 9 8 15 49 2 I D O D Height Difference m ft 5 16 4 Additional Gas Amount g m oz ft 20 0 ...

Page 7: ...or Ambient C min max Cooling 16 43 Heating 20 35 Water Outlet C min max Cooling 5 20 Heating Tank 65 Heating Circuit 20 55 Internal Pressure Differential kPa Cooling 5 0 Heating 5 0 Noise Level Condition Ambient Water A35W7 A7W35 A2W35 dB A Cooling 28 Heating 28 Power Level dB Cooling 41 Heating 41 Dimension Height mm inch 717 28 7 32 Width mm inch 598 23 17 32 Depth mm inch 1800 70 27 32 Net Weig...

Page 8: ...terial EN 1 4521 Volume L 185 Design Pressure Bar 10 Heat Exchanger Material EN 1 4162 EN 1 4521 Diameter mm 22 Thickness mm 0 8 Surface Area m 2 1 8 Total Length m 25 Note Cooling capacities are based on outdoor air temperature of 35 C Dry Bulb with controlled indoor water inlet temperature of 12 C and water outlet temperature of 7 C Heating capacities are based on outdoor air temperature of 7 C ...

Page 9: ...ion Valve Refrigeration Oil cm 3 FV50S 450 Refrigerant R410A kg oz 1 20 42 4 Dimension Height mm inch 622 24 1 2 Width mm inch 824 32 15 32 Depth mm inch 298 11 24 32 Net Weight kg lbs 39 86 Pipe Diameter Liquid mm inch 6 35 1 4 Gas mm inch 12 70 1 2 Standard Length m ft 5 16 4 Pipe Length Range m ft 3 9 8 15 49 2 I D O D Height Difference m ft 5 16 4 Additional Gas Amount g m oz ft 20 0 2 Refrige...

Page 10: ...Test Condition EN 14511 Operation Range Outdoor Ambient C min max Cooling 16 43 Heating 20 35 Water Outlet C min max Cooling 5 20 Heating Tank 65 Heating Circuit 20 55 Internal Pressure Differential kPa Cooling 10 0 Heating 12 0 Noise Level Condition Ambient Water A35W7 A7W35 A2W35 dB A Cooling 28 Heating 28 Power Level dB Cooling 41 Heating 41 Dimension Height mm inch 717 28 7 32 Width mm inch 59...

Page 11: ...it Bar 3 5 Pressure Vessel Material En 1 4521 Volume L 185 Design Pressure Bar 10 Heat Exchanger Material EN 1 4162 EN 1 4521 Diameter mm 22 Thickness mm 0 8 Surface Area m 2 1 8 Total Length m 25 Note Cooling capacities are based on outdoor air temperature of 35 C Dry Bulb with controlled indoor water inlet temperature of 12 C and water outlet temperature of 7 C Heating capacities are based on ou...

Page 12: ...on Valve Refrigeration Oil cm 3 FV50S 900 Refrigerant R410A kg oz 1 45 51 2 Dimension Height mm inch 795 31 5 16 Width mm inch 900 35 7 16 Depth mm inch 320 12 19 32 Net Weight kg lbs 66 146 Pipe Diameter Liquid mm inch 6 35 1 4 Gas mm inch 15 88 5 8 Standard Length m ft 5 16 4 Pipe Length Range m ft 3 9 8 30 98 4 I D O D Height Difference m ft 20 65 6 Additional Gas Amount g m oz ft 30 0 3 Refrig...

Page 13: ... EN 14511 Operation Range Outdoor Ambient C min max Cooling 16 43 Heating 20 35 Water Outlet C min max Cooling 5 20 Heating Tank 65 Heating Circuit 20 55 Internal Pressure Differential kPa Cooling 16 0 Heating 21 0 Noise Level Condition Ambient Water A35W7 A7W35 A2W35 dB A Cooling 28 Cooling 28 Power Level dB Cooling 41 Cooling 41 Dimension Height mm inch 717 28 7 32 Width mm inch 598 23 17 32 Dep...

Page 14: ...it Bar 3 5 Pressure Vessel Material En 1 4521 Volume L 185 Design Pressure Bar 10 Heat Exchanger Material EN 1 4162 EN 1 4521 Diameter mm 22 Thickness mm 0 8 Surface Area m 2 1 8 Total Length m 25 Note Cooling capacities are based on outdoor air temperature of 35 C Dry Bulb with controlled indoor water inlet temperature of 12 C and water outlet temperature of 7 C Heating capacities are based on ou...

Page 15: ...on Valve Refrigeration Oil cm 3 FV50S 900 Refrigerant R410A kg oz 1 45 51 2 Dimension Height mm inch 795 31 5 16 Width mm inch 900 35 7 16 Depth mm inch 320 12 19 32 Net Weight kg lbs 66 146 Pipe Diameter Liquid mm inch 6 35 1 4 Gas mm inch 15 88 5 8 Standard Length m ft 5 16 4 Pipe Length Range m ft 3 9 8 30 98 4 I D O D Height Difference m ft 20 65 6 Additional Gas Amount g m oz ft 30 0 3 Refrig...

Page 16: ...n EN 14511 Operation Range Outdoor Ambient C min max Cooling 16 43 Heating 20 35 Water Outlet C min max Cooling 5 20 Heating Tank 65 Heating Circuit 20 55 Internal Pressure Differential kPa Cooling 21 0 Heating 33 0 Noise Level Condition Ambient Water A35W7 A7W35 A2W35 dB A Cooling 28 Cooling 28 Power Level dB Cooling 41 Cooling 41 Dimension Height mm inch 717 28 7 32 Width mm inch 598 23 17 32 De...

Page 17: ...it Bar 3 5 Pressure Vessel Material En 1 4521 Volume L 185 Design Pressure Bar 10 Heat Exchanger Material EN 1 4162 EN 1 4521 Diameter mm 22 Thickness mm 0 8 Surface Area m 2 1 8 Total Length m 25 Note Cooling capacities are based on outdoor air temperature of 35 C Dry Bulb with controlled indoor water inlet temperature of 12 C and water outlet temperature of 7 C Heating capacities are based on ou...

Page 18: ... function o Weekly timer setting A class energy efficiency pump o Water pump speed can be set by selection at control panel Improved deice cycle Protection Feature o Random auto restart after power failure for safety restart operation o Gas leakage protection o Prevent compressor reverse cycle o Inner protector to protect compressor Serviceability Feature o Breakdown Self Diagnosis function o Syst...

Page 19: ...fer to the separate Quick Menu Guide 2 Back button Returns to the previous screen 3 LCD Display 4 Main Menu button For function setup 5 ON OFF button Starts Stops operation 6 Operation indicator Illuminates during operation blinks during alarm Press centre No glove No pen Cross key buttons Selects an item Enter button Fixes the selected content Up Down t h g i R t f e L ...

Page 20: ...outdoor unit provides heat to the system TANK The water tank is either turned ON or OFF The outdoor unit provides heat to the water tank HEAT TANK The outdoor unit provides heat to the water tank and the system This mode can be selected only when the water tank is installed The direction icons point to the currently active mode Room operation Tank operation Deice operation 2 Operation icons The st...

Page 21: ...ing the language LCD blinking Press and wait while the display is initializing 1 Scroll with and to select the language 2 Press to confirm the selection Setting the clock 1 h t i w t c e l e S or how to display the time either 24h or am pm format for example 15 00 or 3 pm 2 Press to confirm the selection 3 Use and to select year month day hour and minutes Press to confirm the selection each time 4...

Page 22: ...pecialist After initial installation you may manually adjust the settings The initial setting remains active until the user changes it The Remote Controller can be used for multiple installations Ensure the operation indicator is OFF before setting The system may not work properly if set wrongly Please consult an authorised dealer To display Main Menu To select menu To confirm the selected content...

Page 23: ... 0 means the mode is off Time to start Quiet Date and time Level of quietness 0 3 1 4 Room heater To set the room heater ON or OFF OFF 1 5 Tank heater To set the tank heater ON or OFF OFF 1 6 Sterilization To set the auto sterilization ON or OFF ON Do not use the system during sterilization in order to prevent scalding with hot water or overheating of shower Ask an authorised dealer to determine t...

Page 24: ...res Shows all water temperatures in each area Actual water temperature of 8 items Inlet Outlet Zone 1 Zone 2 Tank Buffer tank Solar Pool Select and retrieve 2 3 Error history Refer to Troubleshooting for error codes The most recent error code is displayed at the top Select and retrieve 2 4 Compressor Shows the compressor performance Select and retrieve 2 5 Heater Total hours of ON time for Room he...

Page 25: ...y 24h 3 6 Date Time Sets the present date and time Year Month Day Hour Min 3 7 Language Sets the display language for the top screen For Dutch Greek Finnish and Turkish please refer to the English version ENGLISH FRANÇAIS DEUTSCH ITALIANO ESPAÑOL DANISH SWEDISH NORWEGIAN POLISH CZECH 3 8 Unlock password 4 digit password for all the settings 0000 4 Service contact 4 1 Contact 1 Contact 2 Preset con...

Page 26: ...at Cool SW 5 2 Zone Sensor To select the sensors and to select either 1 zone or 2 zone system Zone After selecting 1 or 2 zone system proceed to the selection of room or swimming pool If the swimming pool is selected the temperature must be selected for T temperature between 2 C 10 C Sensor For room thermostat there is a further selection of external or internal 5 3 Heater capacity To reduce the h...

Page 27: ...ank and domestic hot water tank when heatpump capacity is insufficient at low outdoor temperature The bivalent feature can be set up either in alternative mode heatpump and boiler operate alternately or in parallel mode both heatpump and boiler operate simultaneously or in advance parallel mode heatpump operates and boiler turns on for buffer tank and or domestic hot water depending on the control...

Page 28: ...art the bivalent heat source 0 30 Delay timer to start the bivalent heat source in hour and minutes 2 C Set the temperature threshold to stop the bivalent heat source 0 30 Delay timer to stop the bivalent heat source in hour and minutes Control pattern Advanced parallel DHW Yes DHW Tank is activated only after selecting Yes 0 30 Delay timer to start the bivalent heat source in hour and minutes 5 9...

Page 29: ...r on the display No Yes Buffer tank Selection of the tank Yes After selecting the tank 10 C Set T ON temperature Yes After selecting the tank T ON temperature 5 C Set T OFF temperature Yes After selecting the tank T ON temperature T OFF temperature 5 C Set Antifreeze temperature Yes After selecting the tank T ON temperature T OFF temperature After setting the antifreeze temperature 80 C Set Hi lim...

Page 30: ... major functions or modes 4 main modes Heat 1 2 Cool Auto Tank 6 1 Heat To set various water ambient temperatures for heating Water temp for heating ON Outdoor temp for heating OFF T for heating ON Outdoor temp for heater ON Water temp for heating ON Compensation curve Heating ON temperatures in compensation curve or direct input 1 The system is locked to operate without COOL mode It can be unlock...

Page 31: ... 65 C 4 If connected outdoor is FLAT model 20 C 60 C If 2 zone system is selected the 4 temperature points must also be input for Zone 2 Zone 1 and Zone 2 will not appear on the display if only 1 zone system Water temp for heating ON Direct 35 C Temperature for heating ON Min Max range is conditional as follows 1 If High water temperature is NO 20 C 55 C 2 If High water temperature is YES Back up ...

Page 32: ... axis 15 C 10 C Input the 4 temperature points 2 on horizontal X axis 2 on vertical Y axis If 2 zone system is selected the 4 temperature points must also be input for Zone 2 Zone 1 and Zone 2 will not appear on the display if only 1 zone system Water temp for cooling ON Direct 10 C Set temperature for Cooling ON T for cooling ON 5 C Set T for cooling ON 1 The system is locked to operate without C...

Page 33: ...ture for switching from Heat to Cool Outdoor temp for Cool to Heat 10 C Set outdoor temperature for switching from Cool to Heat 6 4 Tank Setting functions for the tank Floor operation time max Tank heat up time max Tank re heat temp Sterilization The display will show 3 functions at a time Floor operation time max 8 00 Maximum time for floor operation in hours and minutes Tank heat up time max 1 0...

Page 34: ...ze the tank 0 00 23 59 Sterilization Boiling temp 65 C Set boiling temperatures for sterilize the tank Sterilization Ope time max 0 10 Set sterilizing time in hours and minutes 7 Installer setup Service setup 7 1 Pump maximum speed To set the maximum speed of the pump Setting the flow rate max duty and operation ON OFF of the pump Flow rate XX X L min Max Duty 0x40 0xFE Pump ON OFF Air Purge 7 2 P...

Page 35: ... of dry concrete ON Edit Edit Stages 1 Temperature 25 C Heating temperature for drying the concrete Select the desired stages 1 10 range 1 99 ON Confirm the setting temperatures of dry concrete for each stage 7 4 Service contact To set up to 2 contact names and numbers for the User Service engineer s name and contact number Contact 1 Contact 2 Contact 1 Contact 2 Contact name or number Name phone ...

Page 36: ... Sensor d Water Pressure Gauge e Front Plate f h g Top Plate Right Plate Left Plate i Rear Plate j Tank Sensor Not Visible k Safety Relief Valve Connector name Water Inlet From Space Heating Cooling a Water Outlet To Space Heating Cooling b Cold Water Inlet Domestic Hot Water Tank c Hot Water Outlet Domestic Hot Water Tank d Refrigerant Gas e Refrigerant Liquid f Domestic Hot Water Tank Discharge ...

Page 37: ...37 4 2 Outdoor Unit UD03_05HE5 1 UD07_09HE5 1 Air inlet rear Air inlet side Air outlet Air inlet rear Air inlet side Air outlet ...

Page 38: ...38 5 Dimensions 5 1 Indoor Unit Top View Bottom View Front View Side View Unit mm 70 1080 612 60 478 60 36 598 717 ...

Page 39: ...2 1 WH UD03HE5 1 WH UD05HE5 1 Top View Space necessary for installation Anchor Bolt Pitch 355 x 260 100 cm 10 cm Front View Side View Unit mm Side View 823 4 68 5 37 622 23 69 61 298 540 124 21 9 160 53 4 32 97 167 330 10 cm ...

Page 40: ... 5 2 2 WH UD07HE5 1 WH UD09HE5 1 Unit mm Top View Front View Back View Side View Side View 391 900 253 110 320 218 318 5 355 181 795 410 0 2 6 0 4 1 175 140 300 260 176 24 10 30 DD 30 10 320 20 15 40 400 ...

Page 41: ...ATER OUTLET TEMP SENSOR WATER TANK TEMP SENSOR WATER INLET TEMP SENSOR WATER OUTLET TEMP SENSOR 3 WAY VALVE AIR TEMP SENSOR HEAT EXCHANGER HEAT EXCHANGER WATER TANK WATER DISCHARGE VALVE FLOOR HEATING WATER OUTLET FLOOR HEATING WATER INLET SANITARY HOT WATER OUTLET SANITARY COLD WATER INLET STRAINER CU UD07 09HE5 1 MUFFLER CU UD03 05HE5 1 STRAINER COMPRESSOR 4 WAY VALVE TANK TEMP SENSOR DISCHARGE ...

Page 42: ...3 SSR202 SSR201 SSR200 SUB SSR1 EXTRA PUMP 3 WAYS VALVE 2 WAYS VALVE WATER PUMP RY HT L3 RY BOOSTER BOOSTER HEATER BACKUP HEATER SC POWER SUPPLY 1 1 phase AC230V 50Hz FUSE1 L ELCB N POWER SUPPLY 2 1 phase AC230V 50Hz L ELCB N RY V3 RY V2 WATER PUMP CIRCUIT NOISE FILTER M M 1 SSR206 SSR204 M 1 M 1 M 1 M 1 M 1 M 1 M 1 M 1 MS 3 MS 3 IC19 FUSE101 REACTOR NTC SC C103 PTC PTC1 RY AC CT101 FUSE104 NOISE ...

Page 43: ...ASE HEATER RY HT1 SSR207 MIXING VALVE ZONE 2 MIXING VALVE ZONE 1 SOLAR WATER PUMP WATER PUMP POOL WATER PUMP WATER PUMP ZONE 2 WATER PUMP ZONE 1 SSR206 SSR203 SSR202 SSR201 SSR200 SUB SSR1 EXTRA PUMP 3 WAYS VALVE 2 WAYS VALVE RY HT L3 RY BOOSTER BOOSTER HEATER BACKUP HEATER SC POWER SUPPLY 1 1 phase AC230V 50Hz FUSE1 L ELCB N POWER SUPPLY 2 1 phase AC230V 50Hz L ELCB N RY V3 RY V2 WATER PUMP CIRCU...

Page 44: ... 5 6 7 HT1 L3 RED AC2 L3 BLK AC2 N2 WHT RY HT L3 SW1 SW2 OUTDOOR AIR SENSOR EXTERNAL CONTROL 1 BOILER CONTACT EXTRA PUMP RY CONTACT1 TANK SENSOR t t t 80 3 C TERMINAL BOARD GROUNDING GROUNDING TO OUTDOOR UNIT BACKUP HEATER 3kW OLP BOOSTER HEATER ROOM TEMP ZONE 1 OLP 80 3 C CN6 CN5 CN4 CN3 SSR1 BL BL BL BL W W A B L 1 N 1 GROUNDING TERMINAL BOARD RCCB ELCB BL W BL R R 1 1 2 2 CONTROL PANEL G01 GRN ...

Page 45: ...IT COMMUNICATION CIRCUIT OUTDOORAIRTEMP SENSOR THERMISTOR YELLOW YLW BLUE BLU RED RED TRADEMARK COMPRESSOR TERMINAL THE PARENTHESIZED LETTERSARE INDICATED ON TERMINALCOVER PIPING TEMP SENSOR THERMISTOR CN TH1 WHT CN TANK WHT CN DIS WHT CN HOT WHT CN STM WHT CN HPS RED U RED V BLU W YLW RED RED WHT BLK BLU YLW HIGH PRESSURE SENSOR M COMPRESSORTEMP SENSOR THERMISTOR DISCHARGE TEMP SENSOR THERMISTOR ...

Page 46: ...DCN2 FG1 GREEN BLACK CAPACITOR ELECTRONIC CONTROLLER 3 W V U YELLOW BLUE RED W V U N P FAN MOTOR M 7 4 RED G CN DIS BL T3 15A L250V FUSE1 CN FM1 BL 1 BLACK DCN BLUE AC C RED DCP 1 2 CIRCUIT RECTIFICATION W UNIT GRAY 2 1 AC L WHITE CN RY1 WHITE CN WHT BLACK 4 1 3 AC BLK01 CIRCUIT PFC NOISE FILTER CIRCUIT RY HOT CN HPS WHITE CN HT1 BLUE RY HT1 3 1 RY HT2 CN HOT HEATER 3 M R INDOOR CN WHT WHITE RED C...

Page 47: ...CONTROL 1 BOILER CONTACT EXTRA PUMP RY CONTACT1 TANK SENSOR t t t 80 3 C TERMINAL BOARD GROUNDING GROUNDING TO OUTDOOR UNIT BACKUP HEATER 3kW OLP BOOSTER HEATER ROOM TEMP ZONE 1 OLP 80 3 C CN6 CN5 CN4 CN3 SSR1 BL BL BL BL W W A B L 1 N 1 GROUNDING TERMINAL BOARD RCCB ELCB BL W BL R R 1 1 2 2 CONTROL PANEL G01 GRN RECTIFICATION CIRCUIT SIGNAL DETECTION CIRCUIT SIGNAL DETECTION CIRCUIT SIGNAL DETECT...

Page 48: ...OR THERMISTOR ELECTRO MAGNETIC COIL 4 WAY VALVE ELECTRO MAGNETIC COIL EXPANSION VALVE COMPRESSOR 1 1 1 1 1 1 P FUSE 101 T3 15A L250V N Q1 U V W 6 4 3 3 2 1 3 3 2 t CN TH3 YLW EVAPORATOR EXIT TEMPERATURE SENSOR THERMISTOR 1 2 t t t t 4 SWITCHING POWER SUPPLY CIRCUIT FUSE 104 T3 15A L250V ELECTRONIC CONTROLLER TERMINAL BOARD TO INDOOR UNIT 1 BLACK 2 WHITE 3 RED HT1 ORG RY HT1 RY HT2 ACN1 ORG HT2 BLU...

Page 49: ...HT2 CN HOT HEATER 3 M R INDOOR CN WHT WHITE RED COM3 SENSOR HIGH PRESSURE TO 4 WAY VALVE MAGNETIC COIL HEATER CRANKCASE AC WHT02 CN HT2 BL BL W 1 3 BASE PAN ELECTRO HIGH PRESSURE SWITCH RELAY REACTOR THERMISTOR OUTDOOR AIR TEMP SENSOR t t t t THERMISTOR 1 4 OUTDOOR PIPE TEMP SENSOR WHITE CN TH1 THERMISTOR COMP TEMP SENSOR AC BLK02 BLACK 1 3 2 1 EVAPORATOR EXIT TEMP SENSOR THERMISTOR YELLOW CN TH3 ...

Page 50: ...50 10 Printed Circuit Board 10 1 Indoor Unit 10 1 1 Main Printed Circuit Board G02 CN OLP1 CN PWR3 DATA CN PWR2 CN FLWSEN CN PWR4 AC1 N G01 AC1 L3 CN TH2 CN TH1 CN TH3 CN CNT CN6 CN5 CN4 CN3 ...

Page 51: ...51 10 1 2 Sub Printed Circuit Board Optional CN PWR202 CN207 CN204 CN PWR204 CN205 CN COMM CN210 CN206 ...

Page 52: ...52 10 2 Outdoor Unit 10 2 1 Main Printed Circuit Board WH UD03HE5 1 WH UD05HE5 1 10 2 1 1 CN TANK CN TH3 CN DIS CN TH1 CN MTR1 CN STM CN HOT CN HPS POWER TRANSISTOR IPM CURRENT TRANSFORMER CT ...

Page 53: ...53 WH UD07HE5 1 WH UD09HE5 1 10 2 1 2 POWER TRANSISTOR IPM CN FM1 CURRENT TRANSFORMER CT CN EV CN TH1 CN DIS CN HPS CN TH2 CN TANK CN PSW1 ...

Page 54: ...54 10 2 1 2 1 Noise Filter Printed Circuit Board 10 2 1 2 2 Capacitor Printed Circuit Board FG1 FG2 CN WHT CN ACL CN ACN CN BLK AC BLK AC C DCN IN DCP IN DCN OUT ...

Page 55: ...ted below from wall ceiling or other obstacles A place where flammable gas leaking might not occur Secure the Tank Unit to prevent it being knocked over accidentally or during earthquakes Required space for installation 11 1 1 1 Transport and Handling 11 1 1 2 Be careful during transporting the unit so that it is not damaged by impact Only remove the packaging material once it has reached its desi...

Page 56: ...erant Gas piping connection Model Piping size Torque Use Reducing Adapter Tank Unit Outdoor Unit Gas Liquid ADC0309H3E5 UD03HE5 1 UD05HE5 1 ø12 7mm 1 2 55 N m ø6 35mm 1 4 18 N m Yes UD07HE5 1 UD09HE5 1 ø15 88mm 5 8 65 N m ø6 35mm 1 4 18 N m No CAUTION Do not overtighten overtightening may cause gas leakage 2 Please make flare after inserting flare nut located at joint portion of tube assembly onto...

Page 57: ...osed to frost while power supply failure or pump operating failure drain the system When water is idle inside the system freezing up is very likely to happen which could damage the system Make sure the power supply is turned off before draining Heater Assembly may be damaged under dry heating Corrosion Resistance Duplex stainless steel is naturally corrosion resistant to mains water supply No spec...

Page 58: ...eed The end of this pipework must be in such a way so that the outlet is visible and cannot cause any damage Keep away from electrical components It is recommended to fit a tundish into this pipework Tundish should be visible and positioned away from frost environment and electrical components E Drain Elbow and Hose Installation Fix the Drain Elbow and Packing to the bottom of Drain Water Hole Use...

Page 59: ...ur air conditioning system to test for leaks and mark for repair 2 Any leak detected at this level shall be repaired and retested starting from Step 1 Pressure test NOTE Always recover the refrigerant and Nitrogen gas into recovery cylinder after completion of a test You must use the detection equipment with Detectable Leak Rate of 10 6 Pa m3 s or better Do not use refrigerant as test medium for s...

Page 60: ... approved polychloroprene sheathed power supply 1 cord and power supply 2 cord and type designation 60245 IEC 57 or heavier cord to the terminal board and to the other end of the cord to isolating device Disconnecting means See below table for cable size requirement Model Power Supply Cord Cable Size Isolating Devices Recommended RCD Tank Unit Outdoor Unit ADC0309H3E5 UD03HE5 1 UD05HE5 1 1 3 x 1 5...

Page 61: ...mplies with IEC EN 61000 3 11 and shall be connected to suitable supply network with the following maximum permissible system impedance Zmax 0 445 ohm Ω at the interface Please liaise with supply authority to ensure that the Power Supply 2 is connected only to a supply of that impedance or less 11 1 5 Charging and Discharging the Water Make sure all the piping installations are properly done befor...

Page 62: ...eating Cooling Expansion Vessel with 10 L air capacity and initial pressure of 1 bar is installed in this Tank Unit Total amount of water in system should be below 200 L Inner volume of Tank Unit s piping is about 5 L If total amount of water is over 200 L please add another expansion vessel field supply Please keep the installation height difference of system water circuit within 10 m Check RCCB ...

Page 63: ...rn Disconnect the Remote controller wiring Claw 2 places UP Cut here with a nipper and remove the burr with a file Mount the top case Align the claws of the top caseandthenaligntheclaws of the bottom case Hole for screw Screw field supply Claw 2 places Pass through the hole Bottom case Back side Top case Back side Remote controller terminal board Remove the coating Approx 6 mm Remove the sheath Ap...

Page 64: ...uring main pump operation not less than 15 l min Water flow can be check through service setup Pump Max Speed Heating operation at low water temperature with lower water flow may trigger H75 during defrost process Reset Overload Protector 11 1 8 2 Overload Protector a serves the safety purpose to prevent the water over heating When the Overload Protector a trip at high water temperature take below...

Page 65: ...wn procedure Explosion may occur if the steps are not followed as per sequence 1 When the Tank Unit is not in operation standby press the SERVICE switch on the Remote Controller to enter SERVICE mode Operate the system in Sr 01 mode for pump down operation 2 After 10 15 minutes after 1 or 2 minutes in case very low ambient temperatures 10 C fully close 2 way valve on Outdoor Unit 3 After 3 minutes...

Page 66: ...efrigerant should be 100g 15 10 m x 20 g m 100g 11 2 2 Install the Outdoor Unit Installation Diagram 11 2 2 1 It is advisable to avoid more than 2 blockage directions For better ventilation multiple outdoor installation please consult authorized dealer specialist This illustration is for explanation purposes only No Accessories part Qty No Accessories part Qty 1 Drain elbow 1 3 Banding strap For U...

Page 67: ...h torque wrench to the specified torque as stated in the table Model Piping size Torque Gas Liquid UD03 E5 and UD05 E5 ø12 7mm 1 2 55 N m ø6 35mm 1 4 18 N m UD07 E5 and UD09 E5 ø15 88mm 5 8 65 N m ø6 35mm 1 4 18 N m Be sure to use two spanners to tighten If the nuts are overtightened it may cause the flares to break or leak Close the tube joining area with putty heat insulator local supply without...

Page 68: ... 2 way valve and the 3 way valve o Be sure to check for gas leakage CAUTION If gauge needle does not move from 0 cmHg 0 MPa to 76 cmHg 0 1 MPa in step 3 above take the following measure 1 If the leak stops when the piping connections are tightened further continue working from step 3 2 If the leak does not stop when the connections are retightened repair location of leak 3 Do not release refrigera...

Page 69: ...rand when insert Indoor outdoor connecting terminal board 10 1 mm ACCEPT Conductor over insert Conductor not fully insert Conductor fully insert PROHIBITED PROHIBITED For UD07 E5 and UD09 E5 only Select required direction and apply protective bushing provided in accessories to protect cables from sharp edges Once all wiring work has been completed tie the cable and cord together with the binding s...

Page 70: ...mote controller is installed on Tank Unit Install separate external Room Thermostat field supply in the room where floor heating is installed This is an application that uses external Room Thermostat 1 Remote Controller Floor heating Indoor Outdoor Setting of remote controller Installer setting System setup Optional PCB connectivity No Zone Sensor Water temperature 2 Room Thermostat Outdoor Tank U...

Page 71: ...perature and setting temperature on the Remote controller to control HP and circulation pump Floor heating Indoor Setting of remote controller Installer setting System setup Optional PCB connectivity No Zone Sensor Room thermistor 4 Room Thermistor There are 2 kinds of circulation water temperature setting method Direct set direct circulation water temperature fixed value Compensation curve set ci...

Page 72: ...all additional pool heat exchanger pool pump and pool sensor on pool circuit Remove remote controller from Tank Unit and install in room where floor heating is installed Circulation water temperature of floor heating and swimming pool can be set independently Install buffer tank sensor on buffer tank It requires connection setting of buffer tank and ΔT temperature setting at heating operation sepa...

Page 73: ...not affect operation directly But error happens if it is not installed Please adjust flow rate of zone 1 and zone 2 to be in balance If it is not adjusted correctly it may affects the performance If zone 2 pump flow rate is too high there is possibility that no hot water flowing to zone 1 Flow rate can be confirmed by Actuator Check from maintenance menu This is an application that connects the bu...

Page 74: ...DHW tank s circuit to heat up tank s hot water is also possible Operation setting of boiler shall be responsible by installer This system requires Optional PCB CZ NS4P Depending on the settings of the boiler it is recommended to install buffer tank as temperature of circulating water may get higher It must connect to buffer tank especially when selecting Advanced Parallel setting WARNING Panasonic...

Page 75: ...Please connect mixing valves water pumps and thermistors in zone 1 and zone 2 to each terminals in Optional PCB Temperature of each zone can be controlled independently by remote controller 2 Pump zone 1 and zone 2 cable shall be 2 x min 1 5 mm2 of type designation 60245 IEC 57 or heavier 3 Solar pump cable shall be 2 x min 1 5 mm2 of type designation 60245 IEC 57 or heavier 4 Pool pump cable shal...

Page 76: ...ar sensor 30 Water sensor 30 Demand signal 50 SG signal 50 Heat Cool switch 50 External compressor switch 50 Bind optional cables with these bands Optional PCB Bind all optional cables with these bands Bind optional cables with these bands Bind all optional cables with these bands Power Supply 1 RCCB ELCB Power Supply 2 RCCB ELCB Holder Clamper Indoor terminal for connecting cables How to guide th...

Page 77: ... Used when Tank Unit pump capacity is insufficient Boiler contact Dry contact System setup necessary Thermistor inputs Zone 1 room sensor PAW A2W TSRT the Optional PCB It does not work when using Outdoor air sensor AW A2W TSOD Total cable length shall be 30m or less Connection of Optional PCB CZ NS4P 11 3 2 4 Zone 1 room sensor Outdoor air sensor Tank sensor External control Remote controller Boil...

Page 78: ...rt the sensor into the sensor pocket and paste it on the buffer tank surface 2 Zone water sensor PAW A2W TSHC Use to detect the water temperature of the control zone Mount it on the water piping by using the stainless steel metal strap and contact paste both are included 3 Outdoor sensor PAW A2W TSOD If the installation location of the outdoor unit is exposed to direct sunlight the outdoor air tem...

Page 79: ...must only be carried out under supervision of qualified contractor installation engineer or service person Network Adaptor Installation Optional 11 3 2 6 Remove the Control Board Cover then connect the cable included with this adaptor to the CN CNT connector on the printed circuit board o Pull the cable out of the Tank Unit so that there is no pinching o If an Optional PCB has been installed in th...

Page 80: ...re attach the front cover to the back cover Use the included cord clamp to fix the CN CNT cable to the wall Pull the cable around as shown in the diagram so that external forces cannot act on the connector in the adaptor Furthermore on the Tank Unit end use the included cable tie to fix the cables together Screws CN CNT cable Take care not to pinch the cable Cord clamp Cable tie ...

Page 81: ...eating Auto cooling Heat pump operating 3 Temp setting Set room temp Compensation curve Set direct water temp Set pool temp 4 Display Heat temp Display current heating temperature it is set temperature when enclosed by line 5 Display tank temp Display current tank temperature it is set temperature when enclosed by line 6 Outdoor temp Display outdoor temp A B C D G F E Name Function A Main screen D...

Page 82: ...screen appears NOTE If initial setting is not performed it does not go into menu Clock format 12 00 Mon 24h am pm Select When language is set setting screen of time display appears 24h am pm Date time 12 00 Mon Year Month Day Hour Min 2015 01 01 12 00 Select YY MM DD Time setup screen appears Set YY MM DD Time confirm 17 26 Wed Start Back to initial screen Press menu select Installer setup Main Me...

Page 83: ... No Bivalent setup 9 External SW 10 Only when the selection for Optional PCB is Yes Solar connection 11 Only when the selection for Optional PCB is Yes External Error signal 12 Only when the selection for Optional PCB is Yes Demand control 13 Only when the selection for Optional PCB is Yes SG ready 14 Only when the selection for Optional PCB is Yes External Compressor SW Yes No 15 Circulation liqu...

Page 84: ...ooling setup 23 Auto Outdoor temp for Heat to Cool Heat Cool change temp setup 24 Outdoor temp for Cool to Heat Cool Heat change temp setup 25 Tank Floor operation time max Max operation time for Heat Cool mode setup 26 Tank heat up time max Max operation time for Tank mode setup 27 Tank re heat temp Tank re heat temp setup 28 Sterilization Sterilization day and temp and time setup 29 Service setu...

Page 85: ...t zone 2 only 3 Heater capacity Initial setting Depend on model System setup 17 26 Wed Optional PCB connectivity Zone Sensor Heater capacity Anti freezing Select If there is built in Heater set the selectable heater capacity NOTE There are models which cannot select heater 4 Anti freezing Initial setting Yes System setup 17 26 Wed Optional PCB connectivity Zone Sensor Heater capacity Anti freezing...

Page 86: ...be the same as heat pump temperature When boiler temperature is higher than heat pump temperature zone temperature cannot be achieved if mixing valve is not installed This product only allows one signal to control the boiler operation Operation setting of boiler shall be responsible by installer operate heat pump only 10 C setting from remote controller operate boiler only Alternative mode Outdoor...

Page 87: ...error signal Select Set when external error display unit is installed Turn on Dry Contact SW when error happened NOTE Does not display when there is no Optional PCB When error occurs error signal will be ON After turn off close from the display error signal will still remain ON 12 Demand control Initial setting No System setup 17 26 Wed External SW Solar connection External error signal Demand con...

Page 88: ...l will stop compressor s operation Heating operation etc are not cancelled NOTE Does not display if there is no Optional PCB If follow Swiss standard power connection need to turn on DIP SW of main unit PCB ON OFF signal used to ON OFF tank heater for sterilization purpose 15 Circulation Liquid Initial setting Water System setup 17 26 Wed Demand control SG ready External compressor SW Circulation ...

Page 89: ...ss comfort When the gap gets smaller energy saving effect gets worse but it is more comfortable Setting range is 1 C 15 C 20 Outdoor temp for heater ON Initial setting 0 C 0 C OFF ON Set outdoor temp when back up heater starts to operate Setting range is 15 C 20 C User shall set whether to use or not to use heater Cool Heat 21 Water temp for cooling ON Initial setting compensation curve 20 C 30 C ...

Page 90: ...oil the tank more frequently It is a function for Heating Tank operation 26 Tank heat up time max Initial setting 60min Heat Tank 5min 4h Set max boiling hours of tank When max boiling hours are shortened it immediately returns to Heating operation but it may not fully boil the tank 27 Tank re heat temp Initial setting 8 C 12 C 2 C Set temp to perform reboil of tank water When boiled by heat pump ...

Page 91: ... OFF Operate pump down operation 31 Dry concrete 30 C 1 2 3 4 5 6 35 C 35 C 40 C 40 C 45 C Stage Operate concrete curing operation Select Edit set temp for every stage 1 99 1 is for 1 day Setting range is 25 55 C When it is turned ON dry concrete starts When it is 2 zone it dries both zones 32 Service contact Contact 1 Bryan Adams ABC abc 0 9 Other A B C D E F G H I J K L M N O P Q R S T U V W X Y...

Page 92: ...re control 4 Reset password Reset password Setting method of Custom menu Custom menu 17 Confirm 26 Wed Cool mode Back up heater Reset energy monitor Reset operation history Smart DHW Select Please press for 10 sec Items that can be set 1 Cool mode Set With Without Cooling function Default is without NOTE As with without Cool mode may affect electricity application please be careful and do not simp...

Page 93: ...et Temperature Water Inlet Temperature temperature at thermostat OFF is triggered 3 C Thermostat Control Outdoor Ambient Temperature 12 1 2 2 Stops provide heating to room side during high outdoor ambient condition Control content Heating operation and water pump will turn OFF when outdoor ambient temperature outdoor thermo off temperature 3 C Outdoor thermo off set temperature is set by control p...

Page 94: ...r as below table B Shift Temp B shift value depend on the room sensor selection at remocon as table below Sensor selection Water temperature B 0 External Room thermostat B 0 Internal Room thermostat Room Thermistor Cool Mode B 0 when Zone OFF or Zone Room Thermo OFF B B 1 room set temp R C actual room temp Max Min Regulation of B Max 5 Min 5 Heat Mode B 0 when Zone OFF or Zone Room Thermo OFF B fo...

Page 95: ...arget water temperature Target buffer tank temperature 2 C When buffer tank selection is NO o If both zone 1 and zone 2 is active Target Water Temperature Higher zone target water temperature of Zone 1 and Zone 2 o If only one zone is active Target Water Temperature Zone target water temperature of active zone Cool mode o Target water temperature setting Max 20 C Min 5 C When buffer tank selection...

Page 96: ...or selection at remocon as table below Sensor selection Water temperature B 0 External Room thermostat B 0 Internal Room thermostat Room Thermistor Cool Mode B 0 when Zone OFF or Zone Room Thermo OFF B B 1 room set temp R C actual room temp Max Min Regulation of B Max 5 Min 5 Heat Mode B 0 when Zone OFF or Zone Room Thermo OFF B follow Heating Room Temperature PI control logic Pool Function Select...

Page 97: ...Delta value setting from remocon B 0 regardless of which sensor selection if SHP control bit is enable except Pool function select maintain Pool B value Pool function also can be select at Zone 2 when optional PCB is connected and Zone 2 system is select Maximum minimum regulation of Target Water Temperature Heating Cooling Max 55 C 20 C Min 20 C 5 C Target Zone 2 Water Temperature Heat mode only ...

Page 98: ...Sensor will detect if zone sensor is open or short Target Water Temperature will set same as the active higher zone water temperature setting When cooling mode lower zone water temp setting Target Water Temperature is the temperature for heat pump to operate refer to indoor water outlet sensor Heat pump and water pump OFF when ROOM Thermo OFF Both Zone thermo OFF by Room Th or Room Thermostat Buff...

Page 99: ...tes the outdoor ambient temperature is judged o When Auto Tank mode is selected operation mode switching is judged by both outdoor ambient temperature and indoor air temperature 12 1 8 Auto Cooling Mode Operation Limit Auto Mode Cooling Only operation will start once the outdoor ambient temperature reaches 19 C and compressor will continue to run until the outdoor ambient temperature drops to 16 C...

Page 100: ... thermos OFF temperature 1 Heat pump thermo OFF temperature Target Water outlet temperature 2 C 2 Water outlet temperature heat pump thermo OFF temperature for continuously 3 minutes heat pump OFF but water pump continue ON Heat pump thermo ON temperature 1 Heat pump thermo ON temperature water inlet during thermo OFF time 3 C 2 When water outlet temperature heat pump thermo ON temperature heat pu...

Page 101: ...thermo ON OR Mode change or operation is off by control panel 12 1 10 Heat Tank Mode Operation 1 3 ways valve control o 3 ways valve switch to room side during room heat up interval and switch to tank side during tank heat up interval Both modes will switch alternately Tank mode is the initial running mode of Heat Tank mode 2 Heat pump operation control o During room heat up interval Follow normal...

Page 102: ...for 3 times consecutively Maintain at room cooling interval regardless of the tank temperature Switch to tank heat up interval only when Room Interval Timer is complete OR Room heat pump thermo OFF AND Tank temperature Tank thermo ON temperature Case 3 Previous switch from tank interval to room interval is due to tank interval timer is complete Maintain at room cooling interval regardless of the t...

Page 103: ...2 error occurs When error happens the power has to be reset to clear the error If there is no error indication the water pump shall be continuously running The water pump will remain ON when compressor OFF due to thermostat OFF setting is reached Water pump will OFF when room thermo OR tank thermo OR buffer tank thermo OFF Water pump will delay 15 seconds to turn OFF when request to OFF except dur...

Page 104: ... temperature Zone 2 pump P2 use to circulate zone 2 water circuit Zone 2 mixing valve M2 adjust to control the Zone 2 target water temperature When Pool Function select as Zone 2 circuit P2 use to circulate water to heat exchanger which use to transfer heat to pool water Pool pump P3 circulates the pool water through the heat exchanger to get warm water Zone 1 and Zone 2 water pump start condition...

Page 105: ...e Pump Turn OFF Zone pump control during Indoor Anti Freeze Control Zone pump only ON OFF if the Extension PCB connected and Buffer Tank select NO condition When Indoor Anti Freeze flag 1 Zone Pump Turn ON When Indoor Anti Freeze flag 0 Zone Pump Turn OFF Pool Water Pump will not affected by both Indoor anti freeze control or zone anti freeze control 12 2 3 Water Pump Speed Feedback Error Basicall...

Page 106: ...ontinuously 10 seconds the water pump will be OFF immediately 3 After water pump OFF for more than 10 minutes it will be ON back and the indoor unit safety control checking is restarted 12 4 Auto Restart Control 1 When the power supply is cut off during the operation of Air to Water Heatpump the compressor will reoperate after power supply resumes 12 5 Indication Panel LED Operation Color Green Li...

Page 107: ...ce mode off OR b When water outlet temperature water set temperature 2 C for continuous 15 secs Do not operate heater at the following situation 1 Water outlet temperature sensor and water inlet sensor abnormal 2 Flow switch abnormal 3 Circulation pump stop condition 12 6 2 Room Heater Operation during Deice Purpose To protect the indoor Heat Exchanger from ice forming and prevent heat exchanger p...

Page 108: ...rnal Tank Heater use Tank Heater Selection Range External 40 75 C Internal 40 65 C 12 7 2 Internal Heater Control at Tank Mode Internal heater turn ON condition 1 Internal Heater select for Tank heater by remote controller 2 Tank Heater select ON by user 3 Backup Heater Enable 4 Tank Temperature Tank Set Temperature 5 Heat Pump Thermo OFF 6 20 minutes from previous heater off Room heater turn OFF ...

Page 109: ...ting mode base pan heater is ON Cancel conditions o When outdoor air temperature is 7 C or o When operation is not at heating mode 12 9 Force Heater Mode Purpose As a backup heat source when heat pump error Force heater Mode only control backup heater to heat up the room circuit only Start condition Force heater request ON by user during error AND Force Heater mode can be operate regardless of mod...

Page 110: ... sensor and water inlet sensor abnormal Water Flowrate abnormal detect Circulation pump stop condition 12 10 Powerful Operation Powerful mode is use to increase the capacity of heat pump to achieve higher target temperature Powerful mode is applicable when heat mode is operating Remote control setting On quick menu of remote control there is 4 options of powerful mode can be select OFF Cancel powe...

Page 111: ...tion function o Boiling temperature Internal heater is 55 C 65 C o Maximum operation time is 5 minutes to 1 hour Start condition o Tank connection set to YES by remote control o Sterilization function selects YES o Sterilization signal received from remote controller by timer o Tank mode request ON Stop condition o When boiling timer is completed Boiling timer Remote control set maximum operation ...

Page 112: ...improve the heat pump performance Control Detail Remocon can select either the extra outdoor ambient sensor is connected or not YES NO The alternative outdoor ambient sensor will connect to indoor unit main PCB terminal o when alternative sensor select NO Original Outdoor temperature sensor will use for Indoor Outdoor heat pump operation reference sensor Data communication direction OUTDOOR send o...

Page 113: ...during force DHW mode operation End force DHW mode and follow the new request operation Once receive force DHW mode from remocon indoor direct start tank mode and consider tank thermo ON Thermo OFF only when achieve tank thermo OFF depend on the Tank System Setting 12 16 SMART DHW mode Panasonic All In One model provide the option to choose STANDARD DHW Mode or SMART DHW Mode for Tank Heat Up acco...

Page 114: ...e shift to back up heater anti freeze control However if flow switch is abnormal H62 then water pump circulation anti freeze control will not activate 3 Back up heater anti freeze control Back up heater turn ON when ALL below conditions is fulfilled o Water inlet outlet temp 6 C o Water pump circulation anti freeze control activated and water pump ON for 4 minutes Back up heater turns OFF when ANY...

Page 115: ... to alert on the high water temperature may flow to the zone circuit or DHW piping circuit Therefore pipe which withstand higher water temperature need to be installed Solar remote control setting 1 Solar Setting can only be set when the optional PCB connection is select YES 2 By remote controller Setting as below list can be set for solar function operation Installer Menu o Solar Function YES or ...

Page 116: ...r o During Tank sensor DHW or Buffer depend on selection abnormal Solar operation will not able to function o During Solar Panel sensor detect OPEN not include SHORT Solar operation will not able to function too 12 19 Boiler Bivalent Control Boiler is an additional or alternative heat source to heat up the room when necessary Purpose of this control is to turn ON and turn OFF the Boiler output sig...

Page 117: ...DHW Direction o Delay Timer DELAY_TIMER Control detail During operation ON at Heat Mode o Boiler signal turns ON when Outdoor ambient Outdoor Ambient Set AND Buffer tank temperature Target Buffer Tank Temperature START_TEMP for START_TIMER AND Heat pump operate at room side AND Connection of Boiler to Heating Select YES From installer menu AND Buffer Tank connection select YES AND Boiler prohibit ...

Page 118: ...oom thermostat Wire Connection and thermo characteristic of Siemen REV200 Setting L L1 H Heat Thermo L L2 C Cool Thermo Set Temp Actual Temp Open Circuit OFF Short Circuit ON Set Temp Actual Temp Short Circuit ON Open Circuit OFF Wire Connection and thermo characteristic of Siemen RAA20 Setting L Y1 H Heat Thermo L Y2 C Cool Thermo Set Temp Actual Temp Open Circuit OFF Short Circuit ON Set Temp Ac...

Page 119: ...dition o During stop mode 3 ways valve will be in switch off position During pump down and force mode fix 3 ways valve in close condition Recommended Parts SFA 21 18 Siemens 12 22 Two Ways Valve Control Functionality of 2 ways valve Use to allow hot water to floor heating panel or block cold water to floor heating panel Control contents 1 When indoor running in heat mode OPEN the 2 ways valve 2 Wh...

Page 120: ... to the current operation request Pop up menu at remocon main screen as above screen to inform customer system stop by External Switch It is possible to press cancel and return to main screen to do change of operation setting while waiting the External Switch turn ON back Remocon LED will always follow the latest changes from remocon If no action on remocon for continuous 5 minutes the pop up scre...

Page 121: ...re is energy or electric current limitation Heat pump and other optional function still can operate Control detail This External Compressor Switch is possible to connect to Optional PCB only Once the remocon select External Compressor Switch connection YES Dip Switch on PCB ON This heater ON OFF function will activate When the External Compressor Switch is ON o Heat pump and heater operate normall...

Page 122: ...ol Yes then following control only activate by digital input While Digital input is 00 Normal operation o Normal operation Once detect 00 system will operate back to normal condition All the target set temperature for heating side and DHW side will return back to previous set temperature when digital signal change from 10 or 11 back to 00 While digital input is detected 01 HP stop o Heat pump room...

Page 123: ...t Target Buffer Tank Temperature Remote Control setting capacity 2 Max Min regulation is follow Target Buffer tank temperature control specification No change of Target zone water temperature only set higher buffer tank temperature DHW Tank side New Tank Set Temperature Tank Set Temperature Remote Control setting for DHW Capacity 2 Max regulation depends on the tank max setting limit If Buffer sel...

Page 124: ...loor heating panel and dry the wet concrete during installation Setting condition o Dry concrete parameter can be set through remote control under system setup o Parameters are possible to set up to 99 days with different target set temperature Control details o Dry concrete mode will be activates when select ON from service setup o Once start dry concrete function remote control will send step 1 ...

Page 125: ... A Y A Heating 10 1 14 8 11 0 14 8 Cooling 6 0 14 8 7 5 14 8 A DC Peak Current Control 1 When the current to IPM exceeds set value of 20 A compressor will stop Compressor will restart after three minutes 2 If the set value exceeds again for more than 30 seconds after the compressor restarts operation will restart after two minutes 3 If the set value exceeds again for within 30 seconds after the co...

Page 126: ...s 13 1 6 Outside Temperature Current Control 13 1 7 Crank Case Heater Control Purpose For compressor protection during low outdoor ambient operation during heating low temperature operation Control content a Trigger heater START condition o When the outdoor air temperature is below than 5 C and discharge temperature is 11 C or below b Resetting heater STOP condition 1 When the outdoor air temperat...

Page 127: ...tor stop Deice judging condition Deice operation time diagram a Deice mode 1 control Outdoor Unit Deice Control Deice starts depends 1 Outdoor air sensor temp 2 Outdoor pipe sensor temp 3 Heating accumulation time 10 5 0 5 10 15 20 25 30 30 20 10 0 OD Pipe Temperature C 10 20 30 Outdoor Temperature C When Heating Time 35 minutes and Pipe Temperature below this line for continuous 3 minutes OD fan ...

Page 128: ... starts Compressor frequency will adjust base on outdoor air temperature 1 3 2 Freeze Prevention Control 1 1 When indoor heat exchanger temperature is lower than 0 C continuously for 10 seconds compressor will stop operating 2 Compressor will resume its operation three minutes after the indoor heat exchanger is higher than 1 C 3 Indoor heat exchanger freeze prevention H99 will memory in error hist...

Page 129: ...A Y A Heating 21 0 27 9 22 8 27 9 Cooling 13 8 27 9 14 5 27 9 A DC Peak Current Control 1 When the current to IPM exceeds set value of 34 A compressor will stop Compressor will restart after three minutes 2 If the set value exceeds again for more than 30 seconds after the compressor restarts operation will restart after two minutes 3 If the set value exceeds again for within 30 seconds after the c...

Page 130: ...ccurs 14 1 6 Outside Temperature Current Control 14 1 7 Crank Case Heater Control Purpose For compressor protection during low outdoor ambient operation during heating low temperature operation Control content a Trigger heater START condition o When the outdoor air temperature is below than 5 C and discharge temperature is 11 C or below b Resetting heater STOP condition 1 When the outdoor air temp...

Page 131: ...motor stop Deice judging condition Deice operation time diagram a Deice mode 1 control 30 30 20 10 0 10 20 30 25 20 15 10 5 0 5 10 OD Pipe Temperature C Outdoor Unit Deice Control line for continuous 3 minutes and Pipe Temperature below this When Heating Time 35 minutes Outdoor Temperature C 3 Heating accumulation time 1 Outdoor air sensor temp 2 Outdoor pipe sensor temp Deice start depends OD fan...

Page 132: ...or starts Compressor frequency will adjust base on outdoor air temperature 14 3 2 Freeze Prevention Control 1 1 When indoor heat exchanger temperature is lower than 0 C continuously for 10 seconds compressor will stop operating 2 Compressor will resume its operation three minutes after the indoor heat exchanger is higher than 1 C 3 Indoor heat exchanger freeze prevention H99 will memory in error h...

Page 133: ...L If the water capacity is insufficient during deice operation the water temperature is lowered and the water will freeze in the system s component leading to product failure Upper limit water volume of the system The indoor unit has a build in Expansion Vessel with 10 L air capacity and initial pressure of 1 bar Total amount of water in the system should be below 200 L If the total amount of wate...

Page 134: ...134 15 4 Pump Down Procedures Refer below steps for proper pump down procedure Screen 4 Press SW scroll to Pump down Press ...

Page 135: ...tion should be turned OFF 2 Whenever at Screen 6 if press SW to OFF pump operation should be turned OFF Press scroll to Installer setup Screen 4 Range 0 1 99 9 L min Press or SW to select confirm maximum duty Range 0 x40 0xFF Screen 6 Screen 5 Press or SW to select confirm operation 11 00am Mon ...

Page 136: ...136 15 6 How To Unlock Cool Mode Operation must be OFF Display latest status retrieved from EEPROM Press SW s continuously for 5secs ...

Page 137: ...ess is complete initialization process will re start from beginning Press simultaneously for 5secs continuously initialization process During EEPROM default data setup process display should be as shown below 0 2s Later 0 2s Later 0 2s Later EEPROM default data setup is only possible during initialization process Real time and date will blink ...

Page 138: ... 8 Dry Concrete Setup 11 00am Mon Screen 4 Screen n e e r c S 5 6 Once ON is confirm stage 1 setup will start Every day stage will increment with its respective setup Next Page Press scroll to Installer setup ...

Page 139: ...se to select 10 stages then setup will start from stage 1 10 Press or button to select set temperature Press button to store latest status Move to next stage 2 10 Repeat the same procedure Move to next stage 10 10 Repeat the same procedure Press to store latest status the the display will return to Screen 4 Press button to return to stage 9 10 ...

Page 140: ... to the Space Heating Cooling circuit via Tube Connector Stop filling water if the free water flow through Pressure Relief Valve Drainage d Turn ON the Tank Unit and make sure Water Pump is running e Check and make sure no water leaking at the tube connecting points Discharge the Water For domestic hot water tank a Turn OFF power supply b Set the Domestic Hot Water Tank Discharge Valve to OPEN c O...

Page 141: ...CCB ELCB malfunction o Turn off the power supply to the indoor unit o If RCCB ELCB functions normal set the lever to ON again after testing finish 7 Reset Overload Protector Overload Protector serves the safety purpose to prevent the water over heating When the Overload Protector trip at high water temperature take below steps to reset it a Take out the cover b Use a test pen to push the centre bu...

Page 142: ...sword Setting method of Maintenance menu Maintenance menu 17 26 Wed Actuator check Test mode Sensor setup Reset password Select Confirm Press for 5 sec Items that can be set Actuator check Manual ON OFF all functional parts CAUTION As there is no protection action please be careful not to cause any error when operating each part do not turn on pump when there is no water etc Test mode Test run Norm...

Page 143: ...y Side Temperature Below 60 C pH 7 to 9 Alkalinity 60mg l HCO 300mg l Conductivity 500μS cm Hardness Ca Mg HCO 0 5 Chloride 200mg l at 60 C Sulphate SO 100mg l and HCO SO 1 Nitrate NO 100mg l Chlorine 0 5mg l External filter 16 1 4 2 Solids in the water must be filtered Minimum filter mesh size required for the field supply external filter in the water inlet is 20 mesh ...

Page 144: ... no electrical problems before inspecting the refrigeration cycle Such problems include insufficient insulation problem with the power source malfunction of a compressor and a fan The normal pressure of the refrigeration cycle depends on various conditions the standard values for them are shown in the table on the right ...

Page 145: ...ressure Electric current during operation Low Pressure High Pressure Electric current during operation Water leakage or insufficient water flow rate in the system Excessive amount of refrigerant Inefficient compression Insufficient refrigerant gas leakage Outdoor heat exchange deficiency Clogged expansion valve or Strainer Carry out the measurements of pressure electric current and temperature fif...

Page 146: ...ill again blinks and error code will be display The error code will store in IC memory To check the error code 1 When an abnormality occurs system will stop operation and OFF ON control panel LED will blink 2 Error code of the abnormality will be display on the control panel 3 To determine the abnormality description the error code table needs to be referred eg To display past last error code 1 Tu...

Page 147: ...147 Press button and select System Check Display last 4 error retrieved from EEPROM Screen 4 Press SW to select Error history ...

Page 148: ...re abnormality Continue for 5 sec Outdoor high pressure sensor defective or disconnected H65 Deice circulation error Continue for 10 sec Water flow switch sensor defective or disconnected Water pump malfunction Buffer tank is used H67 Abnormal External Thermistor 1 Continue for 5 sec Room temperature Zone 1 sensor H68 Abnormal External Thermistor 2 Continue for 5 sec Room temperature Zone 2 sensor...

Page 149: ...bnormality Continue for 5 sec Outdoor air temperature sensor defective or disconnected F37 Indoor water inlet temperature sensor abnormality Continue for 5 sec Water inlet temperature sensor defective or disconnected F40 Outdoor discharge pipe temperature sensor abnormality Continue for 5 sec Outdoor discharge pipe temperature sensor defective or disconnected F41 PFC control 4 times occurrence wit...

Page 150: ...n Has any indoor or outdoor PCB being replaced or serviced Check the spare part number and compare against the part list Does spare part number match with the indoor outdoor model Has the indoor PCB being replaced anew Set the capacity rank at control panel refer I I Has the capacity rank being set at the control panel After capacity is set turn off the breaker and turn on the power again to opera...

Page 151: ...e the compressor tank temperature sensor Defect in outdoor unit PCB main Replace the outdoor unit PCB main Check the CN TANK connector connection Turn OFF the power Check the connector connection Check the compressor tank temperature sensor Plug out connector from the outdoor unit PCB main Measure the resistance of the compressor tank temperature sensor Compressor Tank Compressor Discharge Sensor ...

Page 152: ...p Turn OFF the power Check if the water pump connector connection normal Disconnect the water pump connector CN PUMP1 Turn ON the power and check the input voltage of the water pump from indoor unit PCB Is the water pump drive power supply voltage range between 280 373Vdc pin1 4 generated Is the water pump control power supply 15Vdc pin5 4 generated Operate the water pump is the duty command range...

Page 153: ...main Replace the indoor unit PCB main Check the CN TH1 connector connection Turn OFF the power Check the connector connection Check the indoor refrigerant liquid temperature sensor Plug out connector from the outdoor unit PCB main Measure the resistance of the indoor refrigerant liquid temperature sensor Indoor Refrigerant Liquid Water Inlet Water Outlet Sensor Characteristic 10 0 10 20 30 40 50 5...

Page 154: ...ent breakdown always switch off the power before remove and connect the component Open the 3 way valve Replace the indoor ref pipe temperature sensor Defect in outdoor unit PCB main Replace the outdoor unit PCB main Defect in outdoor high pressure sensor Replace the outdoor high pressure sensor Check the 3 way valves Is the 3 way valve closed Check for clogged expansion valve or strainer Is the ex...

Page 155: ...t Continue for 5 seconds For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Correct sensor connection NO YES Abnormal solar sensor H28 happens check connection at CN207 normal Change solar sensor NO Measure resistance of sensor match characteristic Change Indoor sub PCB ...

Page 156: ...seconds For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Change swimming pool sensor NO YES Measure sensor resistance match swimming pool sensor characteristic Correct sensor connection NO H31 happens check connector sensor at CN204 connection normal Abnormal swimming pool sensor Change Indoor sub PCB ...

Page 157: ...s For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Correct connection NO Change buffer tank sensor NO YES Disconnect sensor from sub PCB measure resistance of sensor and compare against characteristic same Abnormal buffer tank sensor H36 check buffer tank sensor connection at CN205 normal Change sub PCB ...

Page 158: ...ot match For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Use only Panasonic units Change to Panasonic unit NO Brand code not match Check the brand of indoor and outdoor unit both Panasonic Change PCB outdoor ...

Page 159: ... exchanger Check the outdoor unit fan motor operation Is the outdoor unit fan motor operate normally Check for gas leakage Is the oil oozing out from the 2 3 way valve Check for clogged expansion valve or stainer Is the expansion valve or strainer clogged ice formed Reclaim and recharge for a specified amount of fresh refrigerant Is the outdoor unit heat exchanger dirty Check the outdoor air passa...

Page 160: ...ent breakdown always switch off the power before remove and connect the component Caution NO YES YES Check plug out connector from zone 1 connector sub PCB in match the PCB measure resistance of zone 1 sensor characteristic Abnormal zone 1 sensor Check the turn off power check connector connection Normal Poor contact Correct connection NO Defective zone sensor Defective zone sensor Replace sensor ...

Page 161: ...e for 5 seconds For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Correct abnormal connection NO Change sensor zone 2 YES Plug out from sub PCB check sensor characteristics measure resistance is it match Abnormal zone 2 sensor Turn off power check connector connection normal Change PCB ...

Page 162: ... connect the component Check the system water pump Is the CN FLOW connector connection normal Is there any continuity Check the system water passage Is the water pump working Is there any water leakage Yes Yes Yes Yes No No No No Replace the faulty water pump Connector poor contact Correct the connection Defect in indoor water flow switch Replace the indoor water flow switch Defect in indoor unit ...

Page 163: ...or connection Check the continuity of the outdoor unit PCB main high pressure sensor connector CN HPS Plug out connector from the outdoor unit PCB main Measure the continuity pin 1 3 GND and pin 1 4 5 V of CN HPS Is the CN HPS connector connection normal Is the measured voltage 0 Vdc or 5 Vdc Reconnect the high pressure sensor connector to the outdoor unit PCB main Turn ON the power and run the sy...

Page 164: ... No Defect in indoor unit PCB Replace the indoor unit PCB Stop operation and turn OFF power Plug out the connector of water flow switch CN FLOW in the indoor unit PCB and measure its continuity Check if internal water pump is used and it is directly installed to the air to water heatpump indoor unit circuit without buffer tank Turn OFF the power Disconnect indoor unit water pump connector CN PUMP1...

Page 165: ... 5 seconds For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Correct connection NO Change external thermistor 1 NO YES Disconnect sensor from sub PCB measure resistance of sensor and compare against sensor characteristic same Abnormal external thermistor 1 Check CN205 connector on sub PCB normal Change sub PCB ...

Page 166: ...For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Correct external thermistor 2 sensor connector NO Change external thermistor 2 NO YES Check resistance of external thermistor 2 compare against characteristic of external thermistor same Abnormal external thermistor 2 Check connector CN205 on sub PCB normal Change su...

Page 167: ...Check the indoor backup heater incoming AC power supply 2 Turn ON power supply 2 RCCB Measure the AC voltage between RCCB s L1 N1 Measure the AC voltage between PCB s AC2 L3 AC2 N2 Check indoor backup heater OLP continuity Turn OFF power supply Reset heater 1 OLP Measure the continuity of OLP Is there any continuity Check the CN OLP1 connector connection Turn OFF the power Check the connector conn...

Page 168: ...d assembly no 15 and no 16 and CN TH2 connector connections Turn OFF the power Check the connector connections Check the tank temperature sensor Plug out connector from the indoor unit PCB main Measure the resistance of the tank temperature sensor Is the measured resistance of the tank temperature sensor matches the value specified in its characteristic chart Is the terminal board assembly no 15 a...

Page 169: ... Faulty indoor sub PCB Abnormality Judgment After 1 minute operation started For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Caution YES Correct connection at CN PWR NO YES PCB communication error H74 happens check connection at CN PWR normal YES Abnormal AC POWER supply NO Check CN PWR 230 240 V Replace sub PCB NO Check CN C...

Page 170: ... power Check the connector connection Check the DC voltage from the indoor unit PCB main Plug out connector from the indoor unit PCB main Turn ON the power Measure the DC voltage pin 1 4 of CN REMOTE Is the CN REMOTE connector connection normal Is the remote controller control panel voltage 5 Vdc pin 1 4 generated Check the control panel cable connection Is the control panel cable connection norma...

Page 171: ...d power supply waveform Abnormality Judgment Continue for 1 minute after operation Troubleshooting For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Check the indoor outdoor units connection wires Is there any wiring error Is the Vdc fluctuate between 45 60 Vdc Is the Vdc fluctuate between 15 60 Vdc Turn OFF the power and disco...

Page 172: ... a test pen to push this button to reset OLP Multimeter to measure continuity Is the abnormality happened during operation of tank booster heater Defect in indoor unit PCB main Replace the indoor unit PCB main Connector poor contact Correct the connection Defect in tank booster heater OLP Replace tank booster heater OLP Defect in indoor unit PCB main Replace the indoor unit PCB main Is the CN OLP1...

Page 173: ...ain Defect in outdoor unit PCB main Replace the outdoor unit PCB main Connector poor contact Correct the connection Check the AC voltage from outdoor unit PCB noise filter Turn OFF the power Plug out connector AC BLK CN BLK CN WHT from the outdoor unit PCB noise filter Turn ON the power Measure the AC voltage between AC BLK CN WHT Check the AC voltage supply to outdoor unit PCB main Turn OFF the p...

Page 174: ... Check the 2 3 way valve Is the 2 3 way valve closed Check for clogged expansion valve or strainer Is the expansion valve or strainer clogged ice formed Check refrigerant amount Is the additional refrigerant amount filled correctly Yes Yes Yes Yes Yes Yes No No No No No No Yes Is the water pump working Check the system water flow rate Is there any water leakage Check the system water passage Is th...

Page 175: ...er Is the expansion valve or strainer clogged ice formed Check refrigerant amount Is the additional refrigerant amount filled correctly Does it conform to the sensor characteristic chart Check the indoor refrigerant liquid temperature sensor Yes Yes Yes Yes Yes Yes Yes Is the water pump working Check the system water flow rate Check the system water passage Is there any water leakage Check the 2 w...

Page 176: ...assage Is the 2 3 way valve closed Is there any water leakage Check for clogged expansion valve or strainer Is the expansion valve or strainer clogged ice formed Check refrigerant amount Is the additional refrigerant amount filled correctly Check the outdoor air passage Is there any short circuit Is the water pump working Check the system water flow rate Is the water pump speed adjusted according ...

Page 177: ... U V and W connector connection at outdoor unit PCB main and compressor terminal From the disconnected harnesses U V and W connect them to the inverter checker Turn ON the power and operate the system Check the inverter checker 6 LEDs blinking condition Is the connector connection normal Is the blinking of the 6 LEDs in same sequence condition Disconnect the harnesses U V and W from the compressor...

Page 178: ...before remove and connect the component Turn OFF the power and disconnect the fan motor connector Turn ON the power Check the output of the fan motor from outdoor unit PCB main Is the fan motor power supply voltage 325 Vdc pin 1 4 generated Is the fan motor control voltage 15 Vdc pin 5 4 generated Operate the fan motor is the rotation command voltage 1 5 Vdc pin 7 4 generated Does the fan rotate s...

Page 179: ... main Abnormality Judgment Continue 3 times in 20 minutes Get restarted and measure the AC current from the outdoor LIVE terminal Is the measured AC current over 14 8 A UD03HE5 1 UD05HE5 1 and 27 9 A UD07HE5 1 UD09HE5 1 No Replace the outdoor unit PCB main Reclaim and recharge with correct amount of refrigerant Replace the outdoor unit PCB main Check refrigerant amount Excess refrigerant Yes No Tr...

Page 180: ...itch off the power before remove and connect the component Check the compressor tank temperature sensor Does it conform to the sensor characteristic chart Check the 2 3 way valve Check for clogged expansion valve or strainer Is the expansion valve or strainer clogged ice formed Is abnormality happened again Reclaim and recharge for a specified amount of fresh refrigerant Is the 2 3 way valve close...

Page 181: ... Abnormality Judgment Continue 3 times in 30 minutes Troubleshooting For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Check the outdoor unit installation condition Is there any improper heat radiation Is the outdoor unit fan motor operating Reinstall the outdoor unit Remove the obstacle s Replace the outdoor unit fan motor Def...

Page 182: ...Measure the winding resistance between U V V W and W U Are the compressor s winding resistance U V V W or U W shorted Compressor defective due to winding shorted Replace the compressor Outdoor eletronic circuit defect due to power transistor shorted Replace the outdoor unit PCB main Checking the power transistor Never touch any live parts for at least 10 minutes after turning off the circuit break...

Page 183: ...nue 2 times in 20 minutes Troubleshooting For safety reason and to prevent component breakdown always switch off the power before remove and connect the component Check the water inlet and indoor ref liquid temperature sensors Check for clogged expansion valve or strainer Is the expansion valve or strainer clogged ice formed Reclaim and recharge for a specified amount of fresh refrigerant Is abnor...

Page 184: ... 2 3 way valve closed 4 Clogged expansion valve or strainer 5 Faulty indoor or outdoor PCB main Abnormality Judgment Continue 2 times in 30 minutes Check for gas leaking Is the leaking found Does it conform to sensor characteristics Is the pressure sensor value and actual mismatched Replace the pressure sensor Yes Yes Repair leak point or replace reclaim and recharge gas Procedure complete Check s...

Page 185: ...alve coil disconnected loose Is the harness out of the CN HOT connector Check the continuity of the four way valve coil Is the voltage supply to four way valve 230 Vac Disconnect the harness from the CN HOT connector Resistance between harness about 1 52 kohm Measure AC voltage supply to CN HOT pin 1 3 during heating operation Does it conform to the sensor characteristic chart Is F25 occur during ...

Page 186: ...CN PSW1 connector connection Turn OFF the power Check the connector connection Check the continuity of the outdoor high pressure switch Plug out outdoor high pressure switch connector from CN PSW1 channel Measure the connector continuity Is the CN PSW1 connector connection normal Is there any continuity Defect in outdoor unit PCB main Replace the outdoor unit PCB main Defect in outdoor high pressu...

Page 187: ...ff the power before remove and connect the component No Yes Yes Check the CN DIS CN TH1 connection Turn OFF the power Check the connector connection Is the CN DIS CN TH1 connector normal Measured the resistance of the sensor is the measured resistance matches the value specified in its characteristic chart Defect in Outdoor Unit PCB Replace the Outdoor Unit PCB Check Refrigeration Cycle Pressure I...

Page 188: ... Inlet Water Outlet Sensor Characteristic 10 0 10 20 30 40 50 50 60 70 80 90 100 110 120 40 30 10 20 0 Temperature C Resistance K No No Yes Yes Check the CN TH3 connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in indoor water outlet temperature sensor Replace the indoor water outlet temperature sensor Defect in indoor unit...

Page 189: ... Intake Air Sensor Characteristic 10 0 10 20 30 40 50 50 60 70 80 90 100 40 30 10 20 0 Temperature C Resistance K No No Yes Yes Check the CN TH1 connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in outdoor air temperature sensor Replace the outdoor air temperature sensor Defect in outdoor unit PCB main Replace the outdoor u...

Page 190: ...t Water Outlet Sensor Characteristic 10 0 10 20 30 40 50 50 60 70 80 90 100 110 120 40 30 10 20 0 Temperature C Resistance K No No Yes Yes Check the CN TH1 connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in indoor water inlet temperature sensor Replace the indoor water inlet temperature sensor Defect in indoor unit PCB ma...

Page 191: ...charge Sensor Characteristic 10 0 10 20 30 40 50 150 200 250 300 350 100 50 0 Temperature C Resistance K No No Yes Yes Check the CN DIS connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in outdoor discharge pipe temperature sensor Replace the outdoor discharge pipe temperature sensor Defect in outdoor unit PCB main Replace ...

Page 192: ...power before remove and connect the component Yes Yes No No No Yes Check the supply voltage Are the compressor s winding resistance U V V W U W uniform Check the compressor winding resistance Turn off the power supply and disconnect the harnesses U V and W Measure the winding resistance between U V V W and W U Correct the power supply Replace the compressor Replace the outdoor unit PCB main Defect...

Page 193: ...r Pipe Outdoor Defrost Sensor Characteristic 10 0 10 20 30 40 50 15 20 25 30 10 5 0 Temperature C Resistance K No No Yes Yes Check the CN TH1 connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in outdoor pipe temperature sensor Replace the outdoor pipe temperature sensor Defect in outdoor unit PCB main Replace the outdoor un...

Page 194: ...e Outdoor Defrost Sensor Characteristic 10 0 10 20 30 40 50 15 20 25 30 10 5 0 Temperature C Resistance K No No Yes Yes Check the CN TH2 connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in outdoor defrost temperature sensor Replace the outdoor defrost temperature sensor Defect in outdoor unit PCB main Replace the outdoor u...

Page 195: ... Water Outlet Sensor Characteristic 10 0 10 20 30 40 50 50 60 70 80 90 100 110 120 40 30 10 20 0 Temperature C Resistance K No No Yes Yes Check the CN TH1 connector connnection Turn OFF the power Check the connector connection Connector poor contact Correct the connection Defect in indoor water outlet temperature sensor Replace the indoor water outlet temperature sensor Defect in indoor unit PCB m...

Page 196: ...eating operation When F46 occurs again turn OFF the power Replace the pipe flare or union nuts Reclaim and recharge refrigerant While the system is still in heating operation further check by touching if Compressor discharge pipe is cold Compressor body is warm to confirm the compressor low compression Measure the current from the outdoor LIVE terminal While the system is still in heating operatio...

Page 197: ... refrigerant amount Is the expansion valve or strainer clogged ice formed Is the additional refrigerant amount filled correctly Check for clogged expansion valve or strainer Clean the heat exchanger Yes Yes Yes Yes No No No Yes Yes No No No Replace the outdoor unit fan motor and or outdoor unit PCB main Reclaim and recharge with correct amount of refrigerant Replace the expansion valve and or stra...

Page 198: ... the capacitor Ensure that the capacitor has discharged sufficiently before proceeding with repair work Failure to heed this caution may result in electric shocks 18 1 To Remove Front Plate and Top Plate 1 Remove 2 screw at the bottom to remove the Front Plate 2 Remove 10 screw at the top to remove the Top Plate ...

Page 199: ... remove the Particular Plate 2 Remove 4 screws to remove the Connecting bar 1 Remove the top case from the bottom case Bottom case Flat blade screwdriver Insert the driver and slightly turn Disconnect the remote controller wiring Claw 2 places 2 Disconnect the Remote Controller wiring 3 Remove 3 screws then take out the bottom case ...

Page 200: ...rd Cover Control Board Cover 3 Remove screw to remove the RCCB 2 Disconnect lead wires Black and White from the RCCB RCCB 2 Disconnect all connectors from main PCB CN FLWSN CN PUMP1 CN TH2 CN TH1 CN TH3 CN OLP CN L CN L2 Detach all wires REMOTE CONTROLLER 3 WAY VALVE AC2 N2 G01 AC1 N1 DATA AC1 L3 G01 G03 ...

Page 201: ...ve 18 7 To Remove Water Pump 6 Remove 2 retaining rings then remove the Flow Sensor 5 Turn the Air Purge Valve anti clockwise then remove 5 Detach the flow sensor lead wire Air Purge Valve Packing Apply some water based grease on packing surface before fix with shut off valve Make sure plug is fully close in clockwise direction 2 Remove 2 screws from the water pump 1 Disconnect CN PUMP2 from elect...

Page 202: ...move 2 screws from bracket 2 Remove Air Purge Valve 1 Disconnect the connector CN_OLP1 from the Electronic Controller and detached the lead wire HT1 L3 Red and AC2 L3 Black 1 Set 2 valve for the Water Filter Set to CLOSE Retaining ring 2 Remove the retaining ring then remove the Water Filter Filter ...

Page 203: ...tion Outdoor air temperature 7 C DBT 6 C WBT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Outdoor Temperature C Outdoor Temperature C Input Power kW Outdoor Temperature C Capacity kW 0 400 0 600 0 800 1 000 1 200 1 400 15 11 7 3 1 5 9 13 17 21 25 2 000 2 600 3 200 3 800 4 400 5 000 15 11 7 3 1 5 9 13 17 21 25 ...

Page 204: ...C DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 400 0 560 0 720 0 880 1 040 1 200 18 21 24 27 30 33 36 39 42 45 2 400 2 600 2 800 3 000 3 200 3 400 18 21 24 27 30 33 36 39 42 45 ...

Page 205: ...C DBT C WBT Indoor water inlet temperature 19 C Indoor water outlet temperature 4 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 600 0 720 0 840 0 960 1 080 1 200 18 21 24 27 30 33 36 39 42 45 3 400 3 600 3 800 4 000 4 200 4 400 18 21 24 27 30 33 36 39 42 45 ...

Page 206: ... DBT C WBT Indoor water inlet temperature 23 C Indoor water outlet temperature 18 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 400 0 520 0 640 0 760 0 880 1 000 18 21 24 27 30 33 36 39 42 45 3 000 3 160 3 320 3 480 3 640 3 800 18 21 24 27 30 33 36 39 42 45 ...

Page 207: ...BT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Piping Length m Piping Length m Input Power kW Piping Length m Capacity kW 0 600 0 620 0 640 0 660 0 680 0 700 3 4 5 6 7 8 9 10 11 12 13 14 15 3 000 3 060 3 120 3 180 3 240 3 300 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 208: ... DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Piping Length m Capacity kW Piping Length m Input Power kW 0 900 0 940 0 980 1 020 1 060 1 100 3 4 5 6 7 8 9 10 11 12 13 14 15 2 800 2 920 3 040 3 160 3 280 3 400 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 209: ...ure 7 C DBT 6 C WBT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Outdoor Temperature C Outdoor Temperature C Input Power kW Outdoor Temperature C Capacity kW 0 800 1 030 1 260 1 490 1 720 1 950 15 11 7 3 1 5 9 13 17 21 25 4 100 4 300 4 500 4 700 4 900 5 100 15 11 7 3 1 5 9 13 17 21 25 ...

Page 210: ...C DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 800 1 000 1 200 1 400 1 600 1 800 18 21 24 27 30 33 36 39 42 45 3 200 3 600 4 000 4 400 4 800 5 200 18 21 24 27 30 33 36 39 42 45 ...

Page 211: ... DBT C WBT Indoor water inlet temperature 19 C Indoor water outlet temperature 14 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 900 1 060 1 220 1 380 1 540 1 700 18 21 24 27 30 33 36 39 42 45 4 000 4 480 4 960 5 440 5 920 6 400 18 21 24 27 30 33 36 39 42 45 ...

Page 212: ... DBT C WBT Indoor water inlet temperature 23 C Indoor water outlet temperature 18 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 800 0 960 1 120 1 280 1 440 1 600 18 21 24 27 30 33 36 39 42 45 4 400 4 680 4 960 5 240 5 520 5 800 18 21 24 27 30 33 36 39 42 45 ...

Page 213: ...BT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Piping Length m Piping Length m Input Power kW Piping Length m Capacity kW 1 000 1 020 1 040 1 060 1 080 1 100 3 4 5 6 7 8 9 10 11 12 13 14 15 4 600 4 720 4 840 4 960 5 080 5 200 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 214: ... DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Piping Length m Capacity kW Piping Length m Input Power kW 1 600 1 620 1 640 1 660 1 680 1 700 3 4 5 6 7 8 9 10 11 12 13 14 15 4 000 4 200 4 400 4 600 4 800 5 000 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 215: ...ure 7 C DBT 6 C WBT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Outdoor Temperature C Outdoor Temperature C Input Power kW Outdoor Temperature C Capacity kW 0 500 0 900 1 300 1 700 2 100 2 500 15 11 7 3 1 5 9 13 17 21 25 4 000 5 000 6 000 7 000 8 000 9 000 15 11 7 3 1 5 9 13 17 21 25 ...

Page 216: ...C DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 000 1 000 2 000 3 000 4 000 5 000 16 19 22 25 28 31 34 37 40 43 3 000 4 000 5 000 6 000 7 000 8 000 16 19 22 25 28 31 34 37 40 43 ...

Page 217: ... DBT C WBT Indoor water inlet temperature 19 C Indoor water outlet temperature 14 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 000 1 000 2 000 3 000 4 000 5 000 16 19 22 25 28 31 34 37 40 43 5 000 6 000 7 000 8 000 9 000 10 000 16 19 22 25 28 31 34 37 40 43 ...

Page 218: ... DBT C WBT Indoor water inlet temperature 23 C Indoor water outlet temperature 18 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 000 1 000 2 000 3 000 4 000 5 000 16 19 22 25 28 31 34 37 40 43 3 000 4 000 5 000 6 000 7 000 8 000 16 19 22 25 28 31 34 37 40 43 ...

Page 219: ...6 C WBT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Piping Length m Piping Length m Input Power kW Piping Length m Capacity kW 0 500 1 000 1 500 2 000 2 500 3 000 3 6 9 12 15 18 21 24 27 30 4 000 5 000 6 000 7 000 8 000 9 000 3 6 9 12 15 18 21 24 27 30 ...

Page 220: ... 35 C DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Piping Length m Capacity kW Piping Length m Input Power kW 2 000 2 100 2 200 2 300 2 400 2 500 3 6 9 12 15 18 21 24 27 30 4 000 4 500 5 000 5 500 6 000 6 500 3 6 9 12 15 18 21 24 27 30 ...

Page 221: ...ure 7 C DBT 6 C WBT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Outdoor Temperature C Outdoor Temperature C Input Power kW Outdoor Temperature C Capacity kW 1 000 1 500 2 000 2 500 3 000 3 500 15 11 7 3 1 5 9 13 17 21 25 5 000 6 000 7 000 8 000 9 000 10 000 15 11 7 3 1 5 9 13 17 21 25 ...

Page 222: ...C DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 000 1 000 2 000 3 000 4 000 5 000 16 19 22 25 28 31 34 37 40 43 4 000 5 000 6 000 7 000 8 000 9 000 16 19 22 25 28 31 34 37 40 43 ...

Page 223: ...DBT C WBT Indoor water inlet temperature 19 C Indoor water outlet temperature 14 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 000 1 000 2 000 3 000 4 000 5 000 16 19 22 25 28 31 34 37 40 43 6 000 7 000 8 000 9 000 10 000 11 000 16 19 22 25 28 31 34 37 40 43 ...

Page 224: ... DBT C WBT Indoor water inlet temperature 23 C Indoor water outlet temperature 18 C Piping length 7 m Outdoor Temperature C Capacity kW Outdoor Temperature C Input Power kW 0 000 1 000 2 000 3 000 4 000 5 000 16 19 22 25 28 31 34 37 40 43 4 000 5 000 6 000 7 000 8 000 9 000 16 19 22 25 28 31 34 37 40 43 ...

Page 225: ... WBT Indoor water inlet temperature 30 C Indoor water outlet temperature 35 C Piping length 7 m Piping Length m Piping Length m Input Power kW Piping Length m Capacity kW 1 000 1 500 2 000 2 500 3 000 3 500 3 6 9 12 15 18 21 24 27 30 6 000 7 000 8 000 9 000 10 000 11 000 3 6 9 12 15 18 2 1 2 4 2 7 3 0 ...

Page 226: ... 35 C DBT C WBT Indoor water inlet temperature 12 C Indoor water outlet temperature 7 C Piping length 7 m Piping Length m Capacity kW Piping Length m Input Power kW 2 600 2 700 2 800 2 900 3 000 3 100 3 6 9 12 15 18 21 24 27 30 5 000 5 500 6 000 6 500 7 000 7 500 3 6 9 12 15 18 21 24 27 30 ...

Page 227: ...0 2 4200 1220 4200 1350 4200 1500 4200 1650 4150 1860 4100 2070 7 5000 970 5000 1080 5000 1280 5000 1480 5000 1680 5000 1890 16 5000 830 5000 920 5000 1150 5000 1380 5000 1530 5000 1680 25 5000 740 5000 820 5000 1020 5000 1220 5000 1350 5000 1490 19 2 3 WH ADC0309H3E5 WH UD07HE5 1 Water Out C 35 40 45 50 55 Outdoor Air C Capacity W Input Power W Capacity W Input Power W Capacity W Input Power W Ca...

Page 228: ...900 5700 900 25 5000 1430 6300 1500 5400 1060 35 4500 1670 5500 1680 5000 1330 43 3300 1530 4100 1520 4400 1530 19 3 3 WH ADC0309H3E5 WH UD07HE5 1 Water Out C 7 14 18 Outdoor Air C Capacity W Input Power W Capacity W Input Power W Capacity W Input Power W 16 4800 800 7200 1160 6000 1130 25 7000 1900 8470 1780 6000 1270 35 6000 2280 6600 2480 6000 1680 43 4850 2650 6000 2820 4800 1980 19 3 4 WH ADC...

Page 229: ...it Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts O I O I I I I I O I O I O I 52 53 55 56 40 57 54 43 32 35 33 37 38 39 36 31 28 30 29 1 44 42 41 45 47 46 21 48 49 ...

Page 230: ...ote The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 17 15 9 20 18 16 26 27 8 13 14 11 4 19 24 23 5 3 2 50 7 6 22 ...

Page 231: ...R CO WATER IN OUT REF TEMP SENSOR CN TH1 1 ACXA50C00650 O 27 SENSOR CO HEX WATER OUTLET TEMP CN TH3 1 ACXA50C00660 O 28 CABINET SIDE PLATE R 1 ACXE04 00400A 29 CABINET SIDE PLATE L 1 ACXE04 00390A 30 CABINET REAR PLATE 1 ACXE02 00070 31 HANDLE 2 CWE161014 32 CONTROL BOARD 1 ACXH10 00710 33 ELECTRONIC CONTROLLER MAIN 1 ACXA73C07420 O 35 REACTOR 1 G0C103Z00003 O 36 RESIDUAL CURRENT CIRCUIT BREAKER 2...

Page 232: ...310 54 OPERATING INSTRUCTION 1 ACXF55 03320 55 OPERATING INSTRUCTION 1 ACXF55 03330 56 OPERATING INSTRUCTION 1 ACXF55 03340 57 INSTALLATION INSTRUCTION 1 ACXF60 03330 Note All parts are supplied from PAPAMY Malaysia Vendor Code 00029488 except O marked parts are recommended to be kept in stock ...

Page 233: ...exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 48 23 17 47 22 1 19 30 38 2 3 26 27 4 21 24 37 18 20 33 35 39 44 48 42 14 34 32 42 31 40 13 43 7 11 8 10 41 12 5 25 6 45 29 36 15 16 9 28 46 ...

Page 234: ...ISCHARGE TEMP CN DIS 1 CWA50C2656 O 26 TERMINAL COVER 1 CWH171039A 27 NUT TERMINAL COVER 1 CWH7080300J 28 SOUND PROOF BOARD 1 CWH151345 29 REACTOR 1 G0C193J00016 O 30 SENSOR CO COMPRESSOR TEMP CN TANK 1 CWA50C2894 O 31 SENSOR CO OUTDDOR AIR PIPING TEMP CN TH1 1 CWA50C2893 O 32 SENSOR CO EVA EXIT TEMP CN TH3 1 CWA50C3374 33 TERMINAL BOARD ASS Y 1 2 3 1 CWA28K1036J O 34 ELECTRONIC CONTROLLER MAIN 1 ...

Page 235: ... UD09HE5 1 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 41 19 36 40 44 37 38 34 35 33 22 44 42 32 16 39 28 47 1 51 52 44 46 43 ...

Page 236: ...above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 15 14 3 7 17 10 12 18 19 45 48 8 21 20 49 11 31 30 5 5 6 6 5 29 2 6 13 4 9 1 ...

Page 237: ...237 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 50 23 27 25 26 24 ...

Page 238: ...R CO EVA EXIT TEMP 1 CWA50C3379 O 22 CABINET REAR PLATE COMPLETE 1 ACXE02C00010 23 CONTROL BOARD CASING 1 CWH10K1150 24 TERMINAL BOARD ASS Y 1 CWA28K1198 O 25 ELECTRONIC CONTROLLER CAPACITOR 1 CWA746184 O 26 ELECTRONIC CONTROLLER NF 1 CWA747839 O 27 ELECTRONIC CONTROLLER MAIN 1 ACXA73C07730R ACXA73C07740R O 28 REACTOR 2 G0C592J00005 O 29 SENSOR CO COMP TEMP 1 CWA50C2665 O 30 TERMINAL COVER 1 CWH17...

Page 239: ... WH UD09HE5 1 REMARK 51 ACCESSORY COMPLETE 1 CWH82C1839 52 ACCESSORY CO DRAIN ELBOW 1 CWG87C900 Note All parts are supplied from PAPAMY Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in stock PAPAMY Printed in Malaysia FW1216 3 ...

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