Panasonic Tro-Reel 60A Operation Manual Download

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●

Use a tandem-type collector

arm and set the traveling

speed for switching sections

to 60m/min. or less.

●

Be sure to use only the

specified dimensions for each

mounting part.

Failure to do so may cause poor

collector arm

contact or

separation from wires.

●

In the case using at outdoors,

Please contact Pansonic

Electric Works Co.,Ltd.

●

Mount the cover by all means.

Failure to do so may cause

electric shock.

■

Guide cap

To guide collector arms via turntables or traversers.

■

Insulating piece

To Separate circuits electrically.

Type

Hanger bracket

Bracket for retaining tension

Angle dimensions

for 3P

-40

100

A size

250

〜

300mm

B size

Minimum

Standard

75mm

100mm

<Mounting to 300A Tro-Reel unit>

●

Since there is a gap between the guide

cap and the sliding surface to the

Tro-Reel unit, the end of the Tro-Reel unit

must be chamfered as shown right.

Failure may cause bad contact or collector

arm derailing.

1. Mount the bracket to an

Ⅰ

-beam or other building

structure. Distances (A) from the

Ⅰ

-beam and the

mounting interval are as shown in the right

description.

2. Drill a

5mm hole 20mm away from the end of

the

Tro-Reel unit.

Be sure to use a file of

5 size.

3. Place the guide cap and secure it with a knock pin.

4. Fit on the cover.

1.Drill a Φ5mm hole 20mm

away from each end of the

Tro-Reel unit

2.Mount an insulating piece

and secure it with a knock

pin.Be sure to place a

knock pin securely. Failure

to do so may cause

damage due to falling of

equipment.

3.Fit on the cover.

approx.5mm

Sliding surface of the Tro-Reel unit

Guide cap

20mm

20m

Cover

Knock pin (

18mm)

5mm hole (for knock pin)

Tro-Reel unit

Insulating piece

45mm

120m

45mm

Tro-Reel unit

Insulating piece

Cover

30mm

approx.5mm

Insulating piece

Sliding surface of

the Tro-Reel unit

23mm

35mm

75mm

10-30mm or les

5mm

or less

Tensio

Attach two standard

hangers in parallel.

Guide cap

Bracket for retaining tension (bracket used for when tensionis applied)

Hanger bracket

(bracket used when no tension is applied)

Tro-Reel unit

Standard hanger

7mm or less

46mm

11mm hole

46m

Hanger bracket

11mm hole

(bracket used when no

tension is applied)

Bracket for retaining tension

(bracket used for when tension is applied)

240m

I-beam

Notes

●

Mount the cover by all means.

Failure to do so may cause electric shock.

●

<300A>

Since there is a gap between the insulating piece

and the sliding surface of the Tro-Reel unit, the end

of the Tro-Reel unit must be chamfered as shown at

right.

Failure may cause bad contact or collector arm derailing.

Notes

Cover

Guide Cap

5mm hole

Tro-Reel unit

20mm

knock pin

(

18)

I-beam

●

Use a tandem-type collector

arm and set the traveling

speed for switching sections

to 60m/min. or less.

●

Be sure to use only the

specified dimensions for each

mounting part.

Failure to do so may cause poor

collector arm

contact or

separation from wires.

●

In the case using at outdoors,

Please contact Pansonic

Electric Works Co.,Ltd.

●

Mount the cover by all means.

Failure to do so may cause

electric shock.

■

Guide cap

To guide collector arms via turntables or traversers.

■

Insulating piece

To Separate circuits electrically.

Type

Hanger bracket

Bracket for retaining tension

Angle dimensions

for 3P

-40

100

A size

250

〜

300mm

B size

Minimum

Standard

75mm

100mm

<Mounting to 300A Tro-Reel unit>

●

Since there is a gap between the guide

cap and the sliding surface to the

Tro-Reel unit, the end of the Tro-Reel unit

must be chamfered as shown right.

Failure may cause bad contact or collector

arm derailing.

1. Mount the bracket to an

Ⅰ

-beam or other building

structure. Distances (A) from the

Ⅰ

-beam and the

mounting interval are as shown in the right

description.

2. Drill a

5mm hole 20mm away from the end of

the

Tro-Reel unit.

Be sure to use a file of

5 size.

3. Place the guide cap and secure it with a knock pin.

4. Fit on the cover.

1.Drill a Φ5mm hole 20mm

away from each end of the

Tro-Reel unit

2.Mount an insulating piece

and secure it with a knock

pin.Be sure to place a

knock pin securely. Failure

to do so may cause

damage due to falling of

equipment.

3.Fit on the cover.

approx.5mm

Sliding surface of the Tro-Reel unit

Guide cap

20mm

20m

Cover

Knock pin (

18mm)

5mm hole (for knock pin)

Tro-Reel unit

Insulating piece

45mm

120m

45mm

Tro-Reel unit

Insulating piece

Cover

30mm

approx.5mm

Insulating piece

Sliding surface of

the Tro-Reel unit

23mm

35mm

75mm

10-30mm or les

5mm

or less

Tensio

Attach two standard

hangers in parallel.

Guide cap

Bracket for retaining tension (bracket used for when tensionis applied)

Hanger bracket

(bracket used when no tension is applied)

Tro-Reel unit

Standard hanger

7mm or less

46mm

11mm hole

46m

Hanger bracket

11mm hole

(bracket used when no

tension is applied)

Bracket for retaining tension

(bracket used for when tension is applied)

240m

I-beam

Notes

●

Mount the cover by all means.

Failure to do so may cause electric shock.

●

<300A>

Since there is a gap between the insulating piece

and the sliding surface of the Tro-Reel unit, the end

of the Tro-Reel unit must be chamfered as shown at

right.

Failure may cause bad contact or collector arm derailing.

Notes

Cover

Guide Cap

5mm hole

Tro-Reel unit

20mm

knock pin

(

18)

I-beam

■絶縁ピース

回路を電気的に分割するときに使用します。

本体摺動面

約5mm

絶縁ピース

本体摺動面

約5mm

トロリール本体

絶縁ピース

カバー

120mm

45mm

30mm

カバー

（φ5×18）

トロリール本体

絶縁ピース

20m

7mm

φ5mm穴（ノックピン穴）

20mm

種類

3 Pの場合の

アングル方法

A寸法

B寸法

最小標準

− 40×40×5
−100×50×5

250〜300mm 75mm 100mm

ハンガー用ブラケット

張力留めブラケット

■ガイドキャップ

ターンテーブル・トラバーサなどの乗り移り部分に使用します。

Ｉ

ビーム

φ11穴

（）

240

46mm

張力をかけない時の

ブラケット

ハンガー用ブラケット

（張力をかける時のブラケット）

張力留めブラケット

以下

張力

中間固定碍子

トロリール本体

標準ハンガー

中間固定碍子

標準ハンガーを

2コ並べます

（）

46mm

35mm

23mm

75mm

5mm

10〜30mm以下

張力留めブラケット（張力をかける時のブラケット）

ハンガーブラケット

（張力をかけない時のブラケット）

ガイドキャップ

ご注意

●

集電アームはタンデム型を使用し乗り
移り部分の走行スピードは６０ｍ/分
以下とします。

●

各部の取り付け寸法を確実に守って
ください。

接触不良および、集電アームの脱線など

のおそれがあります。

●

屋外で使用の場合は、当社へお問い

合わせください。

●

カバーは必ずつけてください。

感電のおそれがあります。

ご注意

〈300Aの場合〉

●ガイドキャップと本体の摺動面の
段差がありますので、右図のよう
に本体端末を面取りしてください。

接触不良および、集電アームの
脱線などのおそれがあります。

ご注意

●

〈300Aの場合〉

ガイドキャップと本体の摺動面の段差がありますので、

右図のように本体端末を面取りしてください。接触不良
および、集電アームの脱線などのおそれがあります。

カバー

トロリール本体

ノックピン

（φ5×18）

φ5mm穴

20mm

ガイドキャップ

1.トロリール本体の端末から

２０mmのところにφ５mm
のノックピン穴をあける。
必ずφ５キリを使用する。

2.絶縁ピースを取り付け、

ノックピンで固定する。
ノックピンは確実に取り
付ける。

落下のおそれがあります。
3.カバーをはめ込む。

1.ブラケットを

Ⅰ

ビームなどの造営材に取り付ける。

Ⅰ

ビームからの距離（Ａ）および取付間隔は右表の通

りです。

2.本体の端末から２０

のところに、φ５

のノッ

クピン穴をあける。必ずφ５キリを使用する。

3.ガイドキャップを取り付け、ノックピンで固定する。
4.カバーをはめる。

ノックピン

●

カバーは必ずつけてください。

感電のおそれがあります。

ガイドキャップ

Summary of Contents for Tro-Reel 60A

Page 1: ... Otherwise electric shock may occur Be sure to do a pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc This product is for general indoor...

Page 2: ...lace where corrosion resistance is absolutely necessary for example at ocean district cement factory or sewage treatment plant Electric shock fire or damage due to equipment falling may occur In case of using outdoor or at a very damp indoor use hanger with an insulator Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks ...

Page 3: ...Adjust to proper length Check whether there is loosening of the nut of the coil spring Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3 to 6 months Exchange products End tension insulator Check whether there is loosening of the ﬁxation screw or the terminal screw Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3...

Page 4: ...en Does not a bolt for electric wire connection of the feeding in terminal part have the slack Retighten Are not there the cracks and damaged on a resin part When damage and crack occurred in it please change it Are not there a loser of the cover part the falling off When loser and the falling off occurred confirm the state of the cover and please install the cover Is not there the exposure of the...

Page 5: ...se adjust so that the gap between the ducts is set to 15mm 5mm Is the coil spring set definitely Length of the coil spring L 115 125mm Ｌ Please adjust it to reasonable length Ambient temperature L the case of less than 10 115mm the case of 11 40 125mm Does not a nut a double nut of the coil spring part have the slack Retighten Isn t there the slack of a bolt for electric wire connection of the fee...

Page 6: ...on line by the time of the next check The center of the both sides of the collector arm attachment and Tro Reel unit arranges Tro Reel unit Collector arm attachment Please revise it so that the center matches Is there any ark generated protrusion Remove the protrusion convex on the arc scratch using a ﬁle Is there any mounting nut loosen Retighten Is there any curve or variation on the arm Replace...

Page 7: ...lease be sure to conﬁrm if follow or not the precautions during the work and after installation Otherwise ﬁre electric shock or damage due to falling of equipment may occur Coil spring length If the Tro Reel unit is tilted the collector arm will separate from the wires Be sure to correct any tilting found during installation A spacer to prevent tilting and twisting is also available 15 Inclination...

Page 8: ...e at a heavily vibrating position or outdoor is 2m or less distance Center fixed insulator When part of the Tro Reel unit is installed on a horizontal curve it should be attached at the joint between the curved section and the straight section to maintain tension in the straight section Fixed end insulator with bolt Fixes one end of the Tro Reel unit for easy tension application during installatio...

Page 9: ...dard installation A Collector arm mount rod 25 25mm not included A 2 5 2 5 B 2 B 1 Two stage installation A A B 2 B 1 B 3 B 2 B 1 Horizontal installation A A 40mm or more B1 B2 The asterisk indicates the conductor sliding surface Installation size mm mm The following drawing shows the dimensions for mounting Ⅰ beams and other building structures support brackets not included and Tro Reel unit to Ⅰ...

Page 10: ...tetensioninsulator End tension insulator Joint Joint Coil spring Hanger Center fixed insulator Intermediatetensioninsulator End tension insulator Collector arm Joint Power supply For brackets adjacent to Center fixed ediate insulators use a shape bracket 75mm 40mm 5mm or larger Range of practical collector servicing 4m or less 4m or less approx 0 5m approx 0 5m Collector arm mount rod 25 25mm not ...

Page 11: ...erval Minimum curve radius Rated current of collector arm Hanger interval curved sectoin staight section 800mm 30A 60A 100A 1200mm 2400mm 0 5m or less 4m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 4m or less 4m or less approx 0 5m Fixed intermediate insulator bracket not included Center fixed insulator Center fixed insulator End tension insulator End tens...

Page 12: ... less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 4m or less 4m or less 0 5m 0 5m 4m or less 4m or less 50m or longer 0 5m 0 5m Center fixed insulator Center fixed insulator Center fixed insulator Intermediate tension insulator Intermediate tension insulator bracket not included Intermediate tension insulator bracket not included Center fixed insulator bracket not...

Page 13: ... drawn to show the work clearly Fixed end insulator bracket In case of using hanger with an insulator φ11 B B A 46 Fixed end insulator section In case of using hanger with an insulator Intermediate bracket for hanger h Fixed end insulator bracket End tension insulator bracket fixed end insulator bracket with bolt Intermediate bracket for hanger approx 0 5m 4m or less 4m or less 46mm 100mm 4m or le...

Page 14: ...ize 40 40 5 75 40 5 100 50 5 A size 250 300mm B size Minimum Standard 75mm 100mm Type and use brackets For hanger For end tension insulator For intermediate tension insulator For center fixed insulator For intermediate tension insulator In case of using hanger with an insulator End tension insulator bracket Center fixed insulator bracket Center fixed insulator bracket Intermediate tension insulato...

Page 15: ...he straightener to remove curl in the coil and prevent unit twisting Measure the distance between the brackets at both ends the range of practical collector servicing 1m and cut the unit to that length When a fixed end insulator is used When a fixed end insulator with bolt is used One end tension system Cutting the unit to the length of the line Both end tension system Length of Tro Reel A 350mm D...

Page 16: ...he end of the Tro Reel insulating sheath Attach the special washer and terminal plate Tighten the terminal plate screws 2 Drill a φ5mm hole into the Tro Reel conductor and drive in a knock pin Insulating sheath Tro Reel unit Special washer φ5mm drill bit Terminal plate 45mm Screw Knock pin 4 Be sure to mount the special washer Failure to do so may cause damage due to falling of equipment Notes The...

Page 17: ...ount the Tro Reel unit How to remove the Tro Reel unit Fixed end insulator Mounting direction Hanger Tro Reel unit Bracket for hangers Pull here Bracket for hangers Mounting direction Fixed end insulator with bolt Tro Reel unit Pull here 46mm Hanger with insulator Fixed end insulator Close together 20 75 Insulator Special washer Fixing piece M10 Bolt for hanger Hanger Insulator Push here Pull down...

Page 18: ...to the insulator Cover Special washer Insulator Insulator Insert into the groove Terminal plate End tension insulator bracket End tension insulator Nut bolt M12 I beam L Coil spring Tro Reel unit 10 or lower 11 40 Ambient temperature during installation 115mm 125mm L 2254 1568 Tension N 6 7 Feeding power to the Tro Reel Power can be fed from the line end via an end tension insulator Connect the po...

Page 19: ...o so may cause poor collector arm contact When you want to use the collector arms with centerring horizontally please contact Panasonic electric Works Ltd In a horizontal ways case be sure to use the horizontal support parts Failure there is a risk of derailment or loose arms collector Distance to the center of the collector arm from the center of the duct Notes Tro Reel unit Collector arm Collect...

Page 20: ...eel unit 80mm Conductor cleaner installation Set the distance from the bottom surface of the Tro reel conductor to the center of the collector arm mount rod not included to 95mm in the center of the conductor clerner mounting tolerance movable range 95 20mm Tro Reel unit Adjustment screw 95 20 Conductor cleaner 25 25mm Collector arm mount rod 25 25mm not included The conductor cleaner must be moun...

Page 21: ... a hex wrench Setting Torque 6 9 7 9N m Failure to do so may cause fire 3 Connect the conductors with the terminal plates and drill φ5mm boles in the conductors Insert knock pins through the holes 4 Fit on a cover Apply the insulator along the center line of the insulating sheath cutaway When power is fed from an intermediate point on a line When connecting units and feeding power simultaneously W...

Page 22: ... wrench not included 80mm Tro Reel unit Terminal plate Bypass wire φ5mm knock pin φ5mm drill bit Drill 40mm 40mm Bypass wire Feed in cover Cover screw Caution Be sure to use a file of φ5 size Terminal screws and φ5mm knock pins must be securely tightened tightening torque 6 9 7 9N m Failure to do so may cause poor collector arm contact or damage due to falling of equipment Notes Be sure to use a f...

Page 23: ... to do so may cause poor collector arm contact or damage due to falling of equipment Notes 200A and 300A 1 Cut 40mm off of each end of the insulating sheath Cut the insulating sheath completely off the recess on the side 2 Sandwichthe conductor between joiner terminals Tighten the bolts with a hex wrench tight Setting Torque 6 9 7 9N m Failure to do so may cause poor collector arm contact or damag...

Page 24: ...lector arm derailing Notes Notes Cover Guide Cap φ5mm hole Tro Reel unit 20mm knock pin φ5 18 7A I beam Use a tandem type collector arm and set the traveling speed for switching sections to 60m min or less Be sure to use only the specified dimensions for each mounting part Failure to do so may cause poor collector arm contact or separation from wires In the case using at outdoors Please contact Pa...

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Panasonic Tro-Reel 60A, Operation Manual

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Summary of Contents for Tro-Reel 60A

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