Panasonic SR-TMJ181 Service Manual Download Page 6

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SR-TMJ181

3. TROUBLESHOOTING GUIDE

3.1 Table 1

When receiving a rice boiler to be repaired, be sure to check that the main body is completely provide with the inner pan
and the inner lid, ask the condition (phenmenon) of the trouble in detail. Before troubleshooting single parts, be sure to
disconnect the power supply plug from the receptacle.

Condition

Rice boiling section
Plane rice.

• Rice is not boiling.

(The indicating lamp
  does not come on)

• Rice is not boiling.

(The indicating lamp
  is lit)

Troubleshooting

Remedy

Is the power cord conductive?

• Replace the cord.

• Make sure insert therminal is
  fasten.

• Replace the P.C.B. complete.

• Replace the P.C.B. complete.

• Replace the cast heater.

• Replace the center thermostat.

• Replace the inner pan or the
  cast heater.

• Seeing at Table 2

• Explain the proper operation.

• Isolate the cause which melt
  the thermal fuse, correct
  the cause and

• Earlier cut off.

• Poor boiling up.

• Too hard

• Too soft

• Insufficient boiling

• Immediately after the switch is turned
  off, open the cap.

• Rice is excessive or insufficient.

• Rice has not been scooped and mixed 
  well.

• Water is excessive or insufficient.
• The switch is turned off once during
  boiling.

Is the pan bottom properly contacted with 
the cast heater?

Yes

No

Is the thermal fuse conductive?

Yes

No

Is the therminal conductive?

Yes

Are the parts on the P.C.B. mistake?

Are the parts on the P.C.B. mistake?

Improper operation

No

Yes

No

Yes

Yes

Yes

No

Is the cast heater conductive?

Yes

No

Are the parts on the P.C.B. mistake?

(Check with the bubbling test).

Does the center thermostat operate
properly?

Yes

No

(Check with the operation test).

Yes

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Summary of Contents for SR-TMJ181

Page 1: ...t modify the original design without permission of manufacturer IMPORTANT SAFETY NOTICE The service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or...

Page 2: ...able 2 4 Testing Procedure 4 1 Bubbling Test 4 2 Evaporation Test 4 3 Heat reserving Test 5 Disassembly 5 1 Hinge cover removal Hinge Cover 5 2 Inner enclosure and upper frame removal 5 3 Control unit A 6 Parts Exploded View and Replacement Parts List 6 1 Parts Exploded View Body 6 2 Parts Exploded View Packing 6 3 Replacement Parts List SR TMJ181 SR TMJ181 panatex com ua ...

Page 3: ...g Capacity 2 cups 8 cups 276 x 274 x 275 mm 3 1 Kgs Cooked rice warming Temperature Temperature Detector Thermal fuse Specification Product Dimension Width x Depth x Height Weight Keep Warm Power Cord Approx Accessories Specification subject to change without notice 71 C 79 C Sensor thermistor 172 C 250V 10A 12 Hours 1 0 m Measuring cup Scoop Steaming basket 2 cups 3 1 L 900 g SR TMJ181 Russia Ukr...

Page 4: ... lead wire C Black PCB lead wireC Red Side heater lead wire D Red Hinge earth lead wire Green Tapping screw for body earth lead wire Should be above Thermal fuse lead wire A and then gose below terminal of side heater lead wire D Stamping earth mark on PF 5mm around Ø 8 Twisted vinyly tie 2 times All lead wire must not touch Cast heater terminal Thermal fuse lead wire A Black Thermostat earth lead...

Page 5: ... 5 SR TMJ181 2 2 Circuit Diagram panatex com ua ...

Page 6: ...rmostat Replace the inner pan or the cast heater Seeing at Table 2 Explain the proper operation Isolate the cause which melt the thermal fuse correct the cause and Earlier cut off Poor boiling up Too hard Too soft Insufficient boiling Immediately after the switch is turned off open the cap Rice is excessive or insufficient Rice has not been scooped and mixed well Water is excessive or insufficient...

Page 7: ...arts on the P C B mistake Improper operation No Yes Yes Does the center thermostat operate properly Yes No Check with the evaporation test To join it with CN5 Display of Slow Cook and Rice Cook Steam are flashing light Check the sensor lead wire is connect completely with control unit board No Take off and join it with CN5 again Yes Check the connector of wiring Display of Start and Timer are flas...

Page 8: ...ansformer operating Replace the P C B complete Replace the transformer Replace the relay Replace the relay Replace the transformer Replace the relay Replace the relay No Is the relay operation No Is the relay cut off Is the relay operation Yes Replace the P C B complete Yes No Replace the P C B complete Yes No Replace the P C B complete Yes Replace the P C B complete Yes Replace the P C B complete...

Page 9: ...iously hole the paper 3 Water on the pan bottom is completely evaporated to be empty This timing is an follows Within 1 minute before the boiling switch is turned off Within 1 minute after the boiling switch is turned off Place a weight so that its gravity center may be aligned at the center 2 When it beings boiling to produce steam Remove the lid immediately check the bubbling condition on the pa...

Page 10: ...n 69 C 77 C Proper If outside 69 C 77 C check triac mounting for irregularity if it is proper replace warming heater 3 Add water or keep the lid opened until the reading of the thermometer falls to approx 70 C 4 When it becomes approx 70 C close the lid After the warming heater is activated for 1 hour or more check the heat reserving temperature Top view of pan Holes on the tissue paper Pan flange...

Page 11: ...Upper Frame removal 1 As show in the figure pry up three fastening hooks Fixing the Upper Frame turn the Inner Enclosure in the arrow direction 2 The Upper Frame will be seperated from the Inner Enclosure and the Upper Frame Note When assembling refer to the illustration without the position relationship between the Inner Enclosure and the Upper Frame Inner Enclosure Hinge Cover Flat Head Screwdri...

Page 12: ...Pull out at Wiring of Lid Heater and then pull out Outer Lid Assy PIC 3 4 Loosen screw at Bottom Frame and Body PIC 4 5 Loosen screws at Bottom Frame and PCB Base PIC 5 6 Use screwdriver pry up between Bottom Frame with Body 7 Take off Body with Bottom Frame PIC 6 8 Lossen screw of Wiring PIC 7 9 Loosen screw of PCB Control with P C B Base PIC 8 panatex com ua ...

Page 13: ... SR TMJ181 6 PARTS EXPLODED VIEW AND REPLACEMENT PARTS LIST 6 1 Parts Exploded View Body C 15 16 17 18 19 20 21 22 23 F G 28 1 2 4 3 5 6 7 9 8 10 11 14 13 12 29 33 35 36 37 30 38 31 H B E 32 panatex com ua ...

Page 14: ... XX XX XX XX XX X XX XX XX XX XX XX XX XX XX XX XX XX XX X XX XX XX XX XX XX XX XXXXXXXXXXXXX XXXXXXXXXXXXXX XX XX XX XX XX XX X XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX X XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX X XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX X XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX X panatex com ua ...

Page 15: ...RE06H616 HOOK LEVER SPRING 7 ARC31H616 HOOK LEVER BASE 8 ARB15T920 KC HANDLE COVER 9 ARB10T920 KC HANDLE 10 ARB32K986 F LID CAUTION LABEL F S RUSSIA UKRAINE KAZAKSTAN 1 ARB32K986 B LID CAUTION LABEL B 1 11 ARB01K920KCU OUTER LID COMP 1 12 ARE50T9341 PAN 1 13 ASLR 06VF RECEPTACLE HOUSING 1 14 ASLP 01V PLUG HOUSING 1 15 ARL20T908 0U CAST HEATER ASSY 1 16 ARS14T90810U THERMOSTAT ASSY 1 17 ARS61H616 O...

Page 16: ...SEMS SCREW 1 E XYC4 CF8FJ TAPPING SCREW 2 F FOR BOTTOM FRAME AND BODY FOR HINGE COVER ASR118 972 W TAPPING SCREW 1 2 G FOR BOTTOM FRAME AND PCB BASE XTN4 16AVW TAPPING SCREW H XTB4 25CFJ TAPPING SCREW SAFETY PART NO REMARK PART NAME Packing List REF NO MODEL Q TY SR TMJ181 1 S S 1 ARZ01K986 VP INNER PACKING CASE 1 2 SET ARZ80T920 0U UPPER PAD ASSY 1 3 SET ARZ11T92010U LOWER PAD ASSY 1 4 ASR758T344...

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