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3.1. Lower Plate Replacement

3.1.1. Removal

 1. Before servicing any parts, disconnect vacuum from

electrical outlet.

 2. Place paper under nozzle whenever lower plate is removed

to protect floor.

 3. Place handle in upright position and turn vacuum over to

expose lower plate.

 4. Release lower plate by pressing two (2) latches inward.

 5. Press on two (2) tabs inward and lift lower plate.

 6. Remove lower plate and remove any residue that may exist

in belt area.

3.1.2. Installation

 1. Hook the front of the lower plate into the slots on the front

of the nozzle housing. Press the lower plate down into
place.

 2. Fasten the lower plate by pushing the two (2) latches

outward.

 3. Ensure the two (2) tabs latched.

NOTE: For general servicing, it is necessary to eliminate
pinching of any wire during reassembly. After servicing
any electrical component or electrical enclosure, the unit
should

be

reassembled

and

checked

for

dielectric

breakdown or current leakage.

3.2. Agitator Assembly

Replacement

3.2.1. Removal

 1. The brushes are replaceable separately. When the brushes

need replacing, the agitator assembly will have to be
removed.

 2. Remove the lower plate as outlined in the Lower Plate

Replacement section.

 3. Remove the agitator assembly as outlined in the Belt

Replacement section. .

3.2.2. Installation

 1. Place the belt around the motor shaft.

 2. Place the belt around the agitator pulley on the agitator

assembly.

 3. Start the new agitator assembly back into the nozzle

housing by placing the slide arch back into the agitator end
cap, then the side opposite the belt partially into the nozzle
housing slot. The small tabs should be aligned with the
nozzle and the other against the lower plate. This will hold
the agitator in place and leave both hands free to place
enough tension on the belt to allow the other side of the
agitator to return into the nozzle housing slot.

 4. Use both hands to pull the belt tight, slide the agitator

assembly firmly into the slots on each end of the nozzle
housing.

 5. Rotate the agitator assembly by hand to insure nothing

rubs and to check for correct assembly.

 6. Replace the lower plate as outlined in the Lower Plate

Replacement section.

3.3. Brush Replacement

 1. The agitator brushes should be replaced when the brushes

are worn. Brushes should be checked by holding a card
across the lower plate. If the bristles on the agitator
assembly do not touch the card you should replace all the
brushes for best cleaning results.

3.3.1. Removal

 1. Remove the lower plate as outlined in the Lower Plate

Replacement section.

 2. Remove the agitator assembly as outlined in the Agitator

Assembly Replacement section.

3 REPLACEMENT INSTRUCTIONS

11

MC-UG775-00

Summary of Contents for MC-UG775-00

Page 1: ...C HOME APPLIANCES COMPANY DIVISION OF PANSONIC CORPORATION OF NORTH AMERICA All rights MC UG775 00 Vacuum Cleaner Specifications are subject to change without notice for further improvement Order Number MAC0711001CE ...

Page 2: ...NT INSTRUCTIONS 11 3 1 Lower Plate Replacement 11 3 2 Agitator Assembly Replacement 11 3 3 Brush Replacement 11 3 4 Belt Replacement 12 3 5 Switch ON OFF Replacement 12 3 6 Power Cord Replacement 13 3 7 Handle Release Assembly 13 3 8 Carpet Bare Floor Assembly 14 3 9 Motor Replacement 14 3 10 Motor Protector Replacement 15 3 11 Headlight Bulb Replacement 15 CONTENTS Page Page 2 MC UG775 00 ...

Page 3: ...1 WIRING DIAGRAM AND DRAWING 1 1 Wiring Diagram 3 MC UG775 00 ...

Page 4: ...ervicing it is necessary to eliminate pinching of any wire during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage 4 MC UG775 00 ...

Page 5: ...2 EXPLODED VIEW AND PARTS LIST 2 1 Body 2 1 1 Exploded View 2 1 2 Parts List Body Ref No Part No Part Name Description Quantity Remarks 1 AC40KDDWZV07 DUST COMPARTMENT 1 5 MC UG775 00 ...

Page 6: ...0 FAN MOTOR UNIT 1 31 AC26FDDWZU01 MOTOR CAP 1 32 AC45LDDWZV07 AIR OUTLET PACKING 2 33 AC99GAMMZ00 NOISE SUPPRESSOR 1 34 AC69KJMZV06 PROTECTOR 1 35 AC70KCNFZG00 PROTECTOR SPRING 1 36 AC68KAJDZV06 PROTECTOR CASE 1 37 AC93HDDWZ000 BULB SOCKET 1 38 AC25SBSKZ000 FLANGE 1 39 AXTN4 8JFY SCREW TAPTITE 2 Shipped 10 per package 40 AC03FAFYZ00 MOTOR SUPPORT RUBBER 1 41 AC39ADDWZ000 BODY PACKING RIGHT 1 42 A...

Page 7: ...2 2 Nozzle Housing 2 2 1 Exploded View 7 MC UG775 00 ...

Page 8: ...TURE GUARD 1 12 AC70QDDWZV07 FOOT PEDAL 1 13 AC16UDDWZV07 SHIFT LEVER 1 14 AC55VDDWZV07 CONNECTOR PIN 1 15 AC10DDDWZ000 SLIDE PIECE 1 16 AC23FBVNZ000 RING CLIP 1 17 AC43AAFYZ00 BRACKET 1 18 AC47ADAAZM0E PEDAL 1 19 AC58AAFVZ00 PEDAL SPRING 1 20 AMC51A YUZ0000 PEDAL SHAFT 1 21 AXTN4 16BFY SCREW 10 Shipped 10 per package 22 AC02ADDWZV07 UPPER BODY 1 23 AC92SDDWZ000 AGITATOR ASSEMBLY 1 24 AC85RDDWZU01...

Page 9: ... Part No Part Name Description Quantity Remarks 1 AC93BDDWZV07 HANDLE GRIP UNIT 1 2 AC01EDDWZ000 SWITCH ON OFF 1 3 AC53EDDWZV07 CORD HOOK 1 4 AC06BDDWZV07 HANDLE COVER A 1 5 AC07BDDWZV07 HANDLE COVER B 1 6 AXTN4 16BFY SCREW 5 Shipped 10 per package 9 MC UG775 00 ...

Page 10: ...Packing Materials 2 4 1 Exploded View 2 4 2 Parts List Packing Materials Ref No Part No Part Name Description Quantity Remarks 1 AC61ZDDWZ000 Packing Assembly 1 Includes 1 and items a thru h 10 MC UG775 00 ...

Page 11: ... in the Belt Replacement section 3 2 2 Installation 1 Place the belt around the motor shaft 2 Place the belt around the agitator pulley on the agitator assembly 3 Start the new agitator assembly back into the nozzle housing by placing the slide arch back into the agitator end cap then the side opposite the belt partially into the nozzle housing slot The small tabs should be aligned with the nozzle...

Page 12: ...gitator and lower plate 3 4 Belt Replacement 3 4 1 Removal 1 Remove lower plate 2 Remove agitator by carefully lifting out 3 Remove worn or broken belt 4 Clean agitator 3 4 2 Installation 1 Loop new belt Panasonic Type UB8 only around motor shaft and agitator pulley see illustration for correct belt routing 2 Reinstall slide arc into end cap slots as outlined in the Agitator Assembly Replacement s...

Page 13: ...nd one eighth inches thirty millimeters 1 1 8 30 mm of new power cord outer jacket extending past the strain relief Attach wires with wire connectors according to the wiring diagram in the front of this manual ONLY USE A NEW STRAIN RELIEF DO NOT REUSE A STRAIN RELIEF 2 Replace the switch cover the four 4 switch cover screws and the dust cover Care should be taken not to pinch wires and make sure t...

Page 14: ...s outlined in their respective removal sections 2 Push down on the carpet bare floor pedal assembly to remove it from the nozzle housing 3 Once the carpet bare floor pedal assembly is out it can be disassembled for parts replacement as shown in the Exploded View diagram 3 8 2 Installation 1 Slide the carpet bare floor assembly back into the pins in the nozzle housing 2 Install the belt agitator as...

Page 15: ...he motor assembly as out lined in the Motor Replacement section 2 Using a flat screw driver remove the motor protector assembly 3 10 2 Installation 1 Install the new motor protector and reassemble the motor assembly as instructed in the Motor Replacement section 2 Install the dust cover switch cover nozzle housing belt agitator and lower plate as instructed in the respective removal sections 3 11 ...

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