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5

3 Troubleshooting Guide

CONDITION

CHECKPOINT

METHOD OF INSPECTION

CAUSE / REMEDY

When dust is vacuumed off, the 
dust sensor indicator lamp doesn’t 
light up.
Or, it lights up when dust is not 
vacuumed off.
With the swivel cap unit set to 
“AUTO”, the dust suction power is 
not affected

Air inlet

Check whether or not dust or for-
eign substances adhere to the dust
sensor of the air inlet.

Wipe the dust sensor with a dry
soft cloth.

If there is no improvement in symp-
toms, then replace the P.C.B. assy.

Motor fails to rotate

Power supply cord 

Check power supply cord continu-
ity.

If there is no continuity, replace the 
cord reel patition unit.

Fuse of P.C.B. Ass’y
(250V, 10A)

Check fuse continuity.

If there is no continuity, replace 
P.C.B. Ass’y.

Motor continuity

Check the conduction between the 
terminals of the motor.

If there is no continuity, replace the 
motor.

ON/OFF 

Switch

Check continuity across switch
connections

If there is no continuity, replace
P.C.B. Ass’y.

Triac (Inside of P.C.B.)

Check if there is any problem in the
triac.
(Please refer to how to check the
triac.)

If it has any problem, replace the 
P.C.B. Ass’y.

P.C.B. Ass’y

Check the internal parts for any-
thing unusual. (burn-out, melt-
down, etc.)

If anything unusual is found, 
replace the P.C.B. Ass’y with new 
one.

Motor runs but there is no suction Hose or Suction inlet

Check if there is any blockage in 
the hose or suction inlet.

If there is any blockage, remove it.

Dust bag / Secondary filter

Check if dust bag is full or Second-
ary filter is choked up.

If dust bag is full, replace with a 
new one. If Secondary filter is 
choked up, remove and clean it out 
or replace.

Noise or vibration

Motor fan

Check dust accumulated in motor 
fan (it could happen if the vacuum 
cleaner has been used without cen-
tral filter).

If there is accumulated dust in the 
motor fan, replace the motor and 
check filter condition. (never try to 
dismantle the motor fan)

Motor does not change power 
(runs always at full speed)

Power control

Adjust the power control and check 
whether or not the resistance var-
ies. (Black

←→

Red)

If the resistance does not vary, then 
replace the Control.

P.C.B. Ass’y

Examine the triac in the P.C.B. 
Ass'y and check whether or not T1 
and T2 are short-circuited.

If they are short-circuited, then 
replace the P.C.B. Ass'y.

Motor runs irregularly

P.C.B. Ass’y

Check possible bad contact of 
P.C.B. Ass’y.

Replace P.C.B. Ass’y.

Summary of Contents for MC-CG677-SA76

Page 1: ...parate the upper and lower body units 7 4 3 Printed circuit board assembly P C B Ass y removal 7 4 4 Motor removal 9 4 5 Replacement of the indicator ornamental plate unit 9 4 6 Replacement of the P C B DU P C B KU and indicator unit 10 4 7 Cord reel partition unit replacement 11 4 8 Rail base U replacement 11 4 9 Spring loaded cord reel pre winding 12 4 10 How to disassemble the turbine nozzle 12...

Page 2: ...r source AC230V 50Hz AC230 240V 50Hz Input power MAX 1400W Input power Nominal 1200W 1100 1200W Power control O Extension wand Metal telescopic Turbin nozzle O Dimensions WxLxH mm 280x430x260 Net weight 5 1kg Cleaning tools Crevice nozzle Dusting brush ...

Page 3: ...3 2 Location of Controls and Components ...

Page 4: ...4 ...

Page 5: ... problem replace the P C B Ass y P C B Ass y Check the internal parts for any thing unusual burn out melt down etc If anything unusual is found replace the P C B Ass y with new one Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in the hose or suction inlet If there is any blockage remove it Dust bag Secondary filter Check if dust bag is full or Second ary f...

Page 6: ...ove the lead wire cover 2 When removing the lead wire cover use a flat blade screwdriver as an aid 3 Remove the connectors from the lead wire AU and P C B DU 4 Open the dust box lid assy at an angle of approximately 45 degrees and insert an flat blade screwdriver into a gap between the upper body and the dust box lid assy Move the screwdriver in the direction of the arrow to remove the left fittin...

Page 7: ...per body U and lower body U 2 Remove the screw fixing the upper body U from the rear side 3 Lift the upper body U to separate it from the lower body U 4 3 Printed circuit board assembly P C B Ass y removal 1 Remove the Swivel cap unit 2 Remove the Insulation plate 3 Wiring illustration ...

Page 8: ...breaking 5 Remove the fastening terminal of the lead wire from cord reel partition U connected to the printed circuit board and that of the lead wire from the motor Note When removing the fastening terminal of the lead wire please hold the terminal fixed to the printed circuit board to prevent an excessive load from being applied to it 6 Remove the Control and Lead wiire BU 7 Remove the two screws...

Page 9: ...ted to the motor e Remove the noise suppressor f Remove the motor support rubber front Note When the thermal protector has been replaced make sure to paste the tape gasket V back on the terminals 4 5 Replacement of the indicator ornamental plate unit 1 Remove the three screws fixing the air inlet guide on the rear of the dust box lid assy 2 Hook off the two fixing tabs on the indicator ornamental ...

Page 10: ... Replacement of the P C B DU P C B KU and indicator unit 1 Remove air inlet packing A 2 Remove the indicator unit 3 Remove the P C B KU 4 Remove the air inlet guide U and then remove the lead wire AU from the P C B DU 5 Remove the P C B DU from the air inlet guide tabs ...

Page 11: ...el and the lower body with a screwdriver While removing the cord reel shaft from the side of the lower body lift the cord reel partition unit For easy removal pull out the cord slightly and then lift the cord reel 4 8 Rail base U replacement 1 Remove the screw fixing the rail base U onto the cord reel partition U 2 Remove the rail base U from the cord reel partition U ...

Page 12: ...rd reel PartitionU for UK If you want to release the pre winding then make sure to hold the cord plug 4 10 How to disassemble the turbine nozzle 4 10 1 Agitator ass y 1 Rotate the Lock on the brush cover to unlock and remove the brush cover U 2 Pull up the agitator ass y and remove the belt and agitator ass y complete Fig 29 4 10 2 Separation of the floor nozzle upper U from the floor nozzle lower...

Page 13: ...0 4 Removal of the floor nozzle brush CU DU EU FU 1 Turn the floor nozzle lower unit over Insert the tip of a flat blade screwdriver into the ditch in the brush installa tion part then remove the brush Fig 32 ...

Page 14: ...14 5 Wiring Connection Diagram MODEL MC CG677 CG677K ...

Page 15: ...15 6 Exploded View and Replacement Parts List 6 1 EXPLODED VIEW ATTACHMENTS ...

Page 16: ...E DUSTING BRUSH 1 A6 AMC98R ZF00E FLOOR NOZZLE UPPER UNIT 1 A7 AMC18R ZF02E NOZZLE LEVER 1 A8 AMC78Z ZF0VE SUPPORTER 1 A9 AMC92S ZF00E AGITATOR ASSY 1 A10 AMC28S ZF00E BELT 1 A11 AMC94R ZF00E NOZZLE WAND UNIT 1 A12 AMC93S ZF00E TURBINE ASSY 1 A13 AMC13R ZF02E NOZZLE SENTER 1 A14 AMC97R ZF0VE FLOOR NOZZLE LOWER UNIT 1 A15 AMC1CR ZF00E FLOOR NOZZLE BRUSH D UNIT 1 A16 AMC1BR ZF00E FLOOR NOZZLE BRUSH ...

Page 17: ...17 6 3 EXPLODED VIEW BODY UNIT ...

Page 18: ...COVER 1 B33 AMV59V 4K00E P C B HOLDER 1 B34 AMC03F YD00E MOTOR SUPPORT RUBBER REAR 1 B35 XTT4 10FFJ TAPPING SCREW 2 B36 AMV07F 4K00E MOTOR SUPPORT FRONT 1 B37 AMV35G 4K00E BLACK LEAD WIRE S 1 B38 AMV20W 4K00E THERMAL PROTECTOR 1 B39 XTN3 12BFY TAPPING SCREW 2 B40 AMC99G 2800E NOISE SUPPRESSOR 1 B41 AMV92F 4K00C FAN MOTOR UNIT 1 Only UK B41 AMV92F 4K00E FAN MOTOR UNIT 1 Europe UK is excluded B42 AM...

Page 19: ...19 6 5 PACKING INSTRUCTIONS ...

Page 20: ...ON Q TY Remarks C1 AMV61Z 4K0SE CARTON BOX 1 C2 AMC49Z YD00E PARTITION BOARD A 1 C3 AMC69Z YD00E CUSHION A 1 C4 AMC10Z YD00E BODY BAG 1 C5 AMV01Z 4K008 OPERATING INSTRUCTIONS 1 MC CG677K Only UK C5 AMV01Z 4K00E OPERATING INSTRUCTIONS 1 MC CG677 Europe Switzerland ...

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