8.4. DIGITAL BOARD SECTION
When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem.
The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.)
The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital
unit (main board).
As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first.
If a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money.
Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder
faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste).
Note:
1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during
transport.
2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit.
Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any
malfunctions are analyzed. (In past experiences, digital IC (especially, DRAM and ROM) malfunctions are extremely rare after
installation in the product.)
This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a
soldering fault instead.
Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have
an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines.
Even if you don’t have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the
problem will be resolved.
An explanation of the main signals (for booting up the unit) is presented below.
What are the main signals for booting up the unit?
Please refer to DIGITAL BLOCK DIAGRAM (P.151).
The ASIC (IC606) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored
in the ROM (IC607), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to
a certain address.
It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in
order to transmit the instructions from the ASIC to the ICs.
These signal lines are all controlled by voltages of 3.3V (H) or 0V (L).
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KX-FL513RU
Summary of Contents for KX-FL513RU
Page 4: ...1 INTRODUCTION 1 1 TRANSLATION LISTS 1 1 1 LCD MESSAGE 4 KX FL513RU ...
Page 5: ...1 1 2 ERROR CODE TABLE 5 KX FL513RU ...
Page 15: ...3 1 2 CONTROL PANEL 15 KX FL513RU ...
Page 23: ...3 3 8 TO SELECT CHARACTERS USING THE OR KEY 23 KX FL513RU ...
Page 41: ...5 DISASSEMBLY INSTRUCTIONS 41 KX FL513RU ...
Page 44: ...5 3 HOW TO REMOVE THE OPERATION PANEL ASS Y 44 KX FL513RU ...
Page 45: ...5 4 HOW TO REMOVE THE PICK UP UNIT 45 KX FL513RU ...
Page 46: ...5 5 HOW TO REMOVE THE PICK UP ROLLER 46 KX FL513RU ...
Page 47: ...5 6 HOW TO REMOVE THE OPERATION BOARD 47 KX FL513RU ...
Page 48: ...5 7 HOW TO REMOVE THE LOWER FLAME 5 8 HOW TO REMOVE THE SEPARATION RUBBER 48 KX FL513RU ...
Page 49: ...5 9 HOW TO REMOVE THE TRANSFER ROLLER 49 KX FL513RU ...
Page 50: ...5 10 HOW TO REMOVE THE SEPARATION ROLLER 50 KX FL513RU ...
Page 51: ...5 11 HOW TO REMOVE THE BOTTOM PLATE 5 12 HOW TO REMOVE THE ANALOG BOARD 51 KX FL513RU ...
Page 53: ...5 15 HOW TO REMOVE THE FAN UNIT 5 16 HOW TO REMOVE THE LOW VOLTAGE POWER BOARD 53 KX FL513RU ...
Page 54: ...5 17 HOW TO REMOVE THE SOLENOID 5 18 HOW TO REMOVE THE HANDSET HOLDER 54 KX FL513RU ...
Page 55: ...5 19 HOW TO REMOVE THE MAIN MOTOR 55 KX FL513RU ...
Page 56: ...5 20 HOW TO REMOVE THE FUSER UNIT 56 KX FL513RU ...
Page 57: ...5 21 HOW TO REMOVE THE CIS 57 KX FL513RU ...
Page 59: ...5 23 INSTALLATION POSITION OF THE LEAD 59 KX FL513RU ...
Page 68: ...1 NO 01 2 NO 08 3 NO 20 4 NO 19 6 3 3 PRINT TEST PATTERN 68 KX FL513RU ...
Page 94: ...6 5 7 6 LIGHT PRINT CROSS REFERENCE HIGH VOLTAGE SECTION P 141 94 KX FL513RU ...
Page 96: ...6 5 7 8 BLANK PRINT 6 5 7 9 BLACK OR WHITE POINT 96 KX FL513RU ...
Page 98: ...6 5 8 3 SKEW 98 KX FL513RU ...
Page 104: ...CROSS REFERENCE MOTOR SECTION P 136 104 KX FL513RU ...
Page 105: ...6 5 9 2 SKEW ADF 105 KX FL513RU ...
Page 107: ...6 5 9 5 THE RECEIVED OR COPIED DATA IS EXPANDED 107 KX FL513RU ...
Page 108: ...6 5 9 6 BLACK OR WHITE VERTICAL LINE IS COPIED 108 KX FL513RU ...
Page 118: ...118 KX FL513RU ...
Page 120: ...Note If the problem remains see the following Countermeasure flow chart 120 KX FL513RU ...
Page 121: ...CROSS REFERENCE TEST FUNCTIONS P 65 121 KX FL513RU ...
Page 122: ...CROSS REFERENCE TEST FUNCTIONS P 65 122 KX FL513RU ...
Page 123: ...CROSS REFERENCE TEST FUNCTIONS P 65 123 KX FL513RU ...
Page 124: ...CROSS REFERENCE TEST FUNCTIONS P 65 124 KX FL513RU ...
Page 125: ...125 KX FL513RU ...
Page 126: ...126 KX FL513RU ...
Page 127: ...CROSS REFERENCE TEST FUNCTIONS P 65 127 KX FL513RU ...
Page 136: ...6 5 13 6 MOTOR SECTION 6 5 13 6 1 ENGINE MOTOR 136 KX FL513RU ...
Page 137: ...6 5 13 6 2 ADF MOTOR 137 KX FL513RU ...
Page 138: ...6 5 13 7 LSU SECTION CROSS REFERENCE LSU Laser Scanning Unit SECTION P 174 138 KX FL513RU ...
Page 139: ...6 5 14 CIS Contact Image Sensor SECTION CROSS REFERENCE TEST FUNCTIONS P 65 139 KX FL513RU ...
Page 141: ...6 5 16 HIGH VOLTAGE SECTION 141 KX FL513RU ...
Page 142: ...142 KX FL513RU ...
Page 143: ...143 KX FL513RU ...
Page 146: ...6 5 17 2 TROUBLESHOOTING FLOW CHART 146 KX FL513RU ...
Page 148: ...7 CIRCUIT OPERATIONS 7 1 CONNECTION DIAGRAM 148 KX FL513RU ...
Page 168: ...7 7 1 2 ENGINE MOTOR DRIVE CIRCUIT 168 KX FL513RU ...
Page 174: ...7 10 LSU Laser Scanning Unit SECTION 174 KX FL513RU ...
Page 175: ...175 KX FL513RU ...
Page 182: ...182 KX FL513RU ...
Page 190: ...Refer to CALL SERVICE TROUBLESHOOTING GUIDE P 84 190 KX FL513RU ...
Page 203: ...8 1 8 TIMING CHART When Printing Two Sheets of Paper BASIC 203 KX FL513RU ...
Page 204: ...8 1 9 Timing Chart Initializing Long 204 KX FL513RU ...
Page 206: ...8 2 TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES 206 KX FL513RU ...
Page 210: ...8 4 1 NG EXAMPLE 210 KX FL513RU ...
Page 216: ...216 KX FL513RU ...
Page 217: ...8 6 TEST CHART 8 6 1 ITU T No 1 TEST CHART 217 KX FL513RU ...
Page 218: ...8 6 2 ITU T No 2 TEST CHART 218 KX FL513RU ...
Page 219: ...9 FIXTURES AND TOOLS 219 KX FL513RU ...
Page 220: ...10 CABINET MECHANICAL AND ELECTRICAL PARTS LOCATION 10 1 GENERAL SECTION 220 KX FL513RU ...
Page 221: ...10 2 OPERATION COVER SECTION 1 221 KX FL513RU ...
Page 222: ...10 3 OPERATION COVER SECTION 2 222 KX FL513RU ...
Page 223: ...10 4 OPERATION COVER SECTION 3 223 KX FL513RU ...
Page 224: ...10 5 PICK UP SECTION 224 KX FL513RU ...
Page 225: ...10 6 FUSER SECTION 225 KX FL513RU ...
Page 226: ...10 7 UPPER MAIN CABINET SECTION 226 KX FL513RU ...
Page 227: ...10 8 LOWER MAIN CABINET SECTION 1 227 KX FL513RU ...
Page 228: ...10 9 LOWER MAIN CABINET SECTION 2 228 KX FL513RU ...
Page 229: ...10 10 LOWER CABINET SECTION 3 229 KX FL513RU ...
Page 230: ...10 11 ACTUAL SIZE OF SCREWS AND WASHER 230 KX FL513RU ...
Page 231: ...11 ACCESSORIES AND PACKING MATERIALS 231 KX FL513RU ...
Page 266: ...266 KX FL513RU HI Q KXFL513RU ...