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3.2.

Trial Operation (after checking Troubleshooting Guide).

3.2.1.

Assembly

• Confirm if there is no gap between housing A and B by pinching lead wires. 
• There is no dust or deformation on battery terminals.
• Check to make sure that the saw blade is installed at the correct position.

3.2.2.

Operation

• Make sure that the switch trigger cannot be pulled when the off-lock switch is not operated and that the trigger can be pulled

when the off-lock switch is operated.

• Make sure that the LED turns off as soon as the switch trigger is released.
• Check the each time the blade speed button is pressed, the mode changes as follows: High mode 

 Middle mode 

 low mode

 High mode.

• Mount the saw blade, and then operate the product for one minute using the 18-V battery pack to make sure that the blade will

not detach.

• Operate the saw blade tension lever and make sure that the saw blade tension becomes tight or loose.
• Make sure that the upper/lower guard can be dismounted and remounted properly.
• Make sure that the saw blade operates smoothly and stably after the replacement.

3.2.3.

Integrity

• With the switch activated, shake the tool back and forth and up and down and verify that its sound does not change excessively.
• Check for the presence of any dirt or foreign matter from the repair process on the outside of the tool.

Summary of Contents for EY45A5

Page 1: ...ribution is a violation of law Order Number PTD1709X35CE Cordless Band Saw Model No EY45A5 Europe Oceania TABLE OF CONTENTS PAGE PAGE 1 Warning 2 2 Specifications 2 3 Troubleshooting Guide 3 4 Disassembly and Assembly Instructions 5 5 Exploded View and Replacement Parts List 13 ...

Page 2: ...ng point is 50 70 F 30 40 C higher Please use a soldering iron with temperature control and adjust it to 750 20 F 400 10 C In case of using high temperature solder ing iron please be careful not to heat too long Pb free solder will tend to splash when heated too high about 1100 F 600 C 2 Specifications ...

Page 3: ...3 3 Troubleshooting Guide 3 1 Troubleshooting Guide ...

Page 4: ...time the blade speed button is pressed the mode changes as follows High mode Middle mode low mode High mode Mount the saw blade and then operate the product for one minute using the 18 V battery pack to make sure that the blade will not detach Operate the saw blade tension lever and make sure that the saw blade tension becomes tight or loose Make sure that the upper lower guard can be dismounted a...

Page 5: ...nstructions To reduce the risk of injury always remove battery pack before removing attaching the saw blade Be sure to wear protective leather gloves for safety when detaching attaching the saw blade 4 1 How to remove the Saw blade ...

Page 6: ...6 4 2 How to remove the Guide C assembly Idler pulley and Driving pulley 4 3 How to remove the Operation panel Hook and Housing B ...

Page 7: ...7 4 4 How to remove the Switch and Main module ...

Page 8: ...8 4 5 How to remove the Housing A Guide A Fence and Guide B 4 6 How to remove the Motor case and Motor and Gear case assembly ...

Page 9: ...9 4 7 How to remove the Lever and Cover plate assembly 4 8 How to adjust the Pulley and blade positions during the replacement of the Cover plate assembly or Idler Driving pulley ...

Page 10: ...10 4 9 Inspection of rubber belt 4 10 How to remove the Rubber belt Replace the idler driving pulley at the same time when replacing the rubber belt ...

Page 11: ...11 4 11 Wiring and Assembly Points ...

Page 12: ...12 ...

Page 13: ...Model No EY45A5 Exploded View 5 Exploded View and Replacement Parts List ...

Page 14: ... SPRING PLATE 1 20 WEY45A5W0987 OFF LOCK RING 1 21 WEY45A5H3597 OFF LOCK LEVER 1 22 WEY45A5L0197 SPRING 1 23 WEY45A5K3958 CONTROL PANEL ASSEMBLY 1 24 WEY45A5X3097 LED COVER 1 25 WEY45A5K3747 MOTOR HOUSING 1 26 WEY45A5L1008 MOTOR AND GEAR CASE ASSY 1 27 WEY45A5L1417 TRANSMITTING GEAR 1 28 WEY45A5L6777 STOP RING 1 29 WEY45A5K3107 UPPER GUARD ASSEMBLY 1 30 WEY45A5K3117 LOWER GUARD ASSEMBLY 1 31 WEY45...

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