Panasonic CU-2Z35TBE Service Manual Download Page 3

1. Safety Precautions 

  Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing. 

  Confirm the type of gas used before installation. 

  Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the 

power plug and main circuit for the model installed. 

  The caution items stated here must be followed because these important contents are related to safety. The 

meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction 
will cause harm or damage, and the seriousness is classified by the following indications. 

 

  WARNING

 

This indication shows the possibility of causing death or serious injury. 

  CAUTION

 

This indication shows the possibility of causing injury or damage to properties only. 

 

  The items to be followed are classified by the symbols: 

 

 

Symbol with white background denotes item that is PROHIBITED. 

   

 

Symbol with dark background denotes item that must be carried out. 

 

  Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the 

operation, care and maintenance as stated in instructions. Please remind the customer to keep the operating 
instructions for future reference. 

 

  WARNING

 

1. 

Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer. Any unfit 
method or using incompatible material may cause product damage, burst and serious injury. 

 

2. 

Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit on veranda of a high rise building, child 
may climb up to outdoor unit and cross over the handrail causing an accident. 

 

3. 

Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with 
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire. 

 

4. 

Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen. 

 

5. 

Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.   

 

 

6. 

Do not sit or step on the unit, you may fall down accidentally.   

 

 

7. 

Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing.   

 

 

8. 

When installing or relocating air conditioner, do not let any substance other than the specified refrigerant, eg. air etc mix into 
refrigeration cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury 
etc. 

 

9. 

Do not pierce or burn as the appliance is pressurized. Do not expose the appliance to heat, flame, sparks, or other sources of 
ignition. Else, it may explode and cause injury or death. 

 

10.  Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc. 

 

11. 

 

For R32/R410A model, use piping, flare nut and tools which is specified for R32/R410A refrigerant. Using of existing (R22) 
piping, flare nut and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in 
explosion and injury. 

 

For R32 and R410A, the same flare nut on the outdoor unit side and pipe can be used. 

 

Since the working pressure for R32/R410A is higher than that of refrigerant R22 model, replacing conventional piping and 
flare nuts on the outdoor unit side are recommended. 

 

If reuse piping is unavoidable, refer to instruction “IN CASE OF REUSING EXISTING REFRIGERANT PIPING”. 

 

Thickness of copper pipes used with R32/R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm. 

 

It is desirable that the amount of residual oil less than 40 mg/10 m.

12. 

Engage authorized dealer or specialist for installation. If installation done by the user is incorrect, it will cause water leakage, 
electrical shock or fire. 

13. 

For refrigeration system work, install according to this installation instructions strictly. If installation is defective, it will cause water 
leakage, electrical shock or fire. 

14. 

Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or 
electrical shock. 

15. 

Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not 
properly done, the set will drop and cause injury. 

 
 

Summary of Contents for CU-2Z35TBE

Page 1: ...serviced or repaired only by experienced professional technicians Any attempt to service or repair the products dealt with in this service information by anyone else could result in serious injury or death There are special components used in this equipment which are important for safety These parts are marked by in the Schematic Diagrams Circuit Board Diagrams Exploded Views and Replacement Parts...

Page 2: ...efrigerant 6 3 Specifications 11 4 Exploded View and Replacement Parts List 13 4 1 CU 2Z35TBE CU 2Z41TBE CU 2Z50TBE 13 4 2 CU 3Z52TBE CU 3Z68TBE CU 4Z68TBE 16 4 3 CU 4Z80TBE CU 5Z90TBE 20 Specifications designs and contents in this Service Manual are subject to change without notice ...

Page 3: ... into the unit high speed rotating fan may cause injury 6 Do not sit or step on the unit you may fall down accidentally 7 Keep plastic bag packaging material away from small children it may cling to nose and mouth and prevent breathing 8 When installing or relocating air conditioner do not let any substance other than the specified refrigerant eg air etc mix into refrigeration cycle piping Mixing ...

Page 4: ...on will cause suck in of air abnormal high pressure in refrigeration cycle and result in explosion injury etc 21 During pump down operation stop the compressor before removing the refrigeration piping Removal of refrigeration piping while compressor is operating and valves are opened will cause suck in of air abnormal high pressure in refrigeration cycle and result in explosion injury etc 22 Tight...

Page 5: ...e solder has a higher melting point than standard solder typically the melting point is 50 F 70 F 30 C 40 C higher Please use a high temperature solder iron In case of the soldering iron with temperature control please set it to 700 20 F 370 10 C Pb free solder will tend to splash when heated too high about 1100 F 600 C 11 Power supply connection to the room air conditioner Use power supply cord 3...

Page 6: ...arly check the alarms mechanical ventilation and detectors at least once a year where as required by national regulations to ensure their correct functioning 8 A logbook shall be maintained The results of these checks shall be recorded in the logbook 9 In case of ventilations in occupied spaces shall be checked to confirm no obstruction 10 Before a new refrigerating system is put into service the ...

Page 7: ...m 2 3 Work procedure Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapour being present while the work is being performed 2 4 General work area All maintenance staff and others working in the local area shall be instructed and supervised on the nature of work being carried out Avoid working in confined spaces Always ensure away from source a...

Page 8: ...nals not made to original specification damage to seals incorrect fitting of glands etc Ensure that apparatus is mounted securely Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of flammable atmospheres Replacement parts shall be in accordance with the manufacturer s specifications NOTE The use of silicon sealant may inh...

Page 9: ...eate a hazardous condition when charging and discharging the refrigerant To avoid fire or explosion dissipate static electricity during transfer by grounding and bonding containers and equipment before charging discharging 9 Decommissioning Before carrying out this procedure it is essential that the technician is completely familiar with the equipment and all its details It is recommended good pra...

Page 10: ...frigerants In addition a set of calibrated weighing scales shall be available and in good working order Hoses shall be complete with leak free disconnect couplings and in good condition Before using the recovery machine check that it is in satisfactory working order has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigera...

Page 11: ...30 Additional gas amount over chargeless length g m 15 15 15 20 20 Note Available Remarks for CU 2Z35TBE CU 2Z41TBE CU 2Z50TBE 1 At least two indoor units must be connected 2 The total nominal cooling capacity of indoor unit that will be connected to outdoor unit must be within connectable capacity range of indoor unit as shown in the table above Example The indoor units combination below is possi...

Page 12: ...18 3kW Pipe length 1 room maximum pipe length m 25 25 25 Allowable elevation m 15 15 15 Total allowable pipe length m 60 70 80 Total pipe length for maximum chargeless length m 30 45 45 Additional gas amount over chargeless length g m 20 20 20 Note Available Remarks for CU 4Z68TBE CU 4Z80TBE CU 5Z90TBE 1 At least two indoor units must be connected 2 The total nominal cooling capacity of indoor uni...

Page 13: ...9 77 72 50 80 64 65 66 67 68 69 70 40 36 47 3 56 75 4 5 32 34 52 31 13 2 55 19 26 21 78 20 27 14 29 35 48 8 46 73 73 41 6 8 7 18 10 11 12 76 9 54 1 24 25 74 43 44 22 18 57 49 37 38 51 45 53 33 82 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 14: ...B111080 24 V COIL COMPLETE CN EV1 WHITE 1 CWA43C2579 Ο 25 V COIL COMPLETE CN EV2 YELLOW 1 CWA43C2580 Ο 26 V COIL COMPLETE 4 WAY VALVE 1 CWA43C2585 Ο 27 SOUND PROOF BOARD 1 CWH151364 29 SENSOR COMPLETE AIR TEMP SENSOR CN TH1 1 CWA50C3078 Ο 31 SENSOR COMPLETE GAS PIPE TEMP CN TH4 1 CWA50C3070 Ο 32 SENSOR COMPLETE DEFROST SENSOR CN TH2 1 CWA50C3069 Ο 33 HOLDER SENSOR 6 CWH32143 34 SENSOR COMPLETE TAN...

Page 15: ...INSTRUCTION 1 ACXF60 06580 66 INSTALLATION INSTRUCTION 1 ACXF60 06590 67 INSTALLATION INSTRUCTION 1 ACXF60 06600 68 INSTALLATION INSTRUCTION 1 ACXF60 06610 69 INSTALLATION INSTRUCTION 1 ACXF60 06620 70 INSTALLATION INSTRUCTION 1 ACXF60 06630 71 INSTALLATION INSTRUCTION 1 ACXF60 06640 72 INSTALLATION INSTRUCTION 1 ACXF60 06650 73 DISCHARGE MUFFLER 2 ACXB12 00610 74 DISCHARGE MUFFLER 1 ACXB12 01180 ...

Page 16: ... 50 89 5 4 8 9 6 7 3 4 2 29 28 31 44 60 59 24 25 24 57 38 32 40 41 39 15 36 37 35 34 23 26 79 22 21 33 82 56 76 19 20 17 18 27 16 77 53 30 80 81 74 13 12 11 1 47 10 14 75 83 54 91 78 79 CU 4Z68TBE only 84 85 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 17: ...2 Ο 19 HOLDER COUPLING 1 CWH351258 20 STRAINER 1 CWB11061 21 STRAINER 3 4 CWB111024 22 EXPANSION VALVE 3 4 CWB051029 Ο 23 4 WAYS VALVE WITH SCREW 1 CWB001026JX Ο 24 DISCHARGE MUFFLER 2 ACXB12 00650 25 HEATING PRESSURE SWITCH 1 CWA101013 26 FLARE NUT 1 4 3 4 CWT251030 27 FLARE NUT 3 8 3 4 CWT251031 28 SOUND PROOF MATERIAL 1 CWG302246 29 SOUND PROOR MATERIAL 1 CWG302520 30 SOUND PROOR MATERIAL 1 CWG...

Page 18: ...0300J 61 INSTALLATION INSTRUCTION 1 ACXF60 06660 62 INSTALLATION INSTRUCTION 1 ACXF60 06670 63 INSTALLATION INSTRUCTION 1 ACXF60 06680 64 INSTALLATION INSTRUCTION 1 ACXF60 06690 65 INSTALLATION INSTRUCTION 1 ACXF60 06700 66 INSTALLATION INSTRUCTION 1 ACXF60 06710 67 INSTALLATION INSTRUCTION 1 ACXF60 06720 68 INSTALLATION INSTRUCTION 1 ACXF60 06730 69 INSTALLATION INSTRUCTION 1 ACXF60 06740 70 INST...

Page 19: ...87 BASE BOARD COMPLETE 1 CWG62C1081 88 SHOCK ABSORBER 1 CWG712879 89 SHOCK ABSORBER 1 CWG712880 90 C C CASE 1 ACXG50 52321 91 MODEL LABEL 2 ACXF82 22640 ACXF82 22660 ACXF82 22670 Note All parts are supplied from PAPAMY Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in stock ...

Page 20: ...8 74 1 16 10 13 12 60 14 59 58 21 17 18 22 78 6 2 55 47 3 7 4 9 54 58 61 I I 66 I I 67 I I 68 I I 69 I I 80 I I 81 I I 62 I I 63 I I 64 I I 65 I I 56 57 82 83 86 85 84 92 90 88 89 91 90 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 21: ...22 EXPANSION VALVE 4 CWB051029 Ο 23 4 WAYS VALVE WITH SCREW 1 CWB001026JX Ο 24 DISCHARGE MUFFLER 2 ACXB12 00650 25 HEATING PRESSURE SWITCH 1 CWA101013 Ο 26 FLARE NUT 1 4 4 CWT251030 27 FLARE NUT 3 8 4 CWT251031 28 SOUND PROOF MATERIAL 1 CWG302804 31 SOUND PROOF MATERIAL 1 CWG302801 32 SENSOR COMPLETE DISCHARGE TEMP SENSOR CN DIS 1 CWA50C3091 Ο 33 V COIL CO 4 WAY VALVE CN HOT 1 CWA43C2586 Ο 34 V CO...

Page 22: ...COVER 1 CWH7080300J 61 INSTALLATION INSTRUCTION 1 ACXF60 16610 62 INSTALLATION INSTRUCTION 1 ACXF60 16620 63 INSTALLATION INSTRUCTION 1 ACXF60 16630 64 INSTALLATION INSTRUCTION 1 ACXF60 16640 65 INSTALLATION INSTRUCTION 1 ACXF60 16650 66 INSTALLATION INSTRUCTION 1 ACXF60 16660 67 INSTALLATION INSTRUCTION 1 ACXF60 16670 68 INSTALLATION INSTRUCTION 1 ACXF60 16680 69 INSTALLATION INSTRUCTION 1 ACXF60...

Page 23: ...TBE REMARK 90 SHOCK ABSORBER 2 CWG713581 91 SHOCK ABSORBER 1 CWG713582 92 C C CASE 1 ACXG50 52041 93 MODEL LABEL 2 ACXF82 44380 Note All parts are supplied from PAPAMY Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in stock ...

Page 24: ... EXPANSION VALVE 5 CWB051029 Ο 23 4 WAYS VALVE WITH SCREW 1 CWB001026JX Ο 24 DISCHARGE MUFFLER 2 ACXB12 00650 25 HEATING PRESSURE SWITCH 1 CWA101013 Ο 26 FLARE NUT 1 4 5 CWT251030 27 FLARE NUT 3 8 5 CWT251031 28 SOUND PROOF MATERIAL 1 CWG302804 31 SOUND PROOF MATERIAL 1 CWG302801 32 SENSOR COMPLETE DISCHARGE TEMP SENSOR CN DIS 1 CWA50C3091 Ο 33 V COIL CO 4 WAY VALVE CN HOT 1 CWA43C2586 Ο 34 V COIL...

Page 25: ...171039A 60 NUT TERMINAL COVER 1 CWH7080300J 61 INSTALLATION INSTRUCTION 1 ACXF60 16610 62 INSTALLATION INSTRUCTION 1 ACXF60 16620 63 INSTALLATION INSTRUCTION 1 ACXF60 16630 64 INSTALLATION INSTRUCTION 1 ACXF60 16640 65 INSTALLATION INSTRUCTION 1 ACXF60 16650 66 INSTALLATION INSTRUCTION 1 ACXF60 16660 67 INSTALLATION INSTRUCTION 1 ACXF60 16670 68 INSTALLATION INSTRUCTION 1 ACXF60 16680 69 INSTALLAT...

Page 26: ...K ABSORBER 2 CWG713581 91 SHOCK ABSORBER 1 CWG713582 92 C C CASE 1 ACXG50 52041 93 MODEL LABEL 2 ACXF82 44390 Note All parts are supplied from PAPAMY Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in stock PAPAMY Printed in Malaysia SY0321 0 ...

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