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8 Operation Details

8.1. Cooling Operation

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Cooling operation can be set using remote control.

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This operation is applied to cool down the room temperature reaches the setting temperature set on the remote control.

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The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 16°C
to 30°C.

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During cooling operation, the compressor will stop running and restart as shown in below figure.

8.1.1. Cooling Operation Time Diagram

17

CS-C18DKD CU-C18DKD / CS-C24DKD CU-C24DKD

Summary of Contents for CS-C18DKD

Page 1: ...tioning M Sdn Bhd 11969 T All rights reserved Unauthorized copying and distribution is a violation of law CS C18DKD CU C18DKD CS C24DKD CU C24DKD 4 Dimensions 10 4 1 Indoor Unit Remote Control 10 4 2 Outdoor Unit 11 5 Refrigeration Cycle Diagram 13 6 Block Diagram 14 7 Wiring Diagram 15 8 Operation Details 17 8 1 Cooling Operation 17 Air Conditioner CONTENTS Page Page Order No MAC0411054C3 ...

Page 2: ...provement Random auto restart after power failure for safety restart operation Gas leakage detection Prevent Compressor reverse cycle Inner protector to protect Compressor Noise prevention during soft dry operation Blue coated Condenser for high resistance to corrosion Anti dew formation control Cooling Soft Dry Operation Improvement Quiet mode to provide quiet operation Powerful mode to reach the...

Page 3: ...R OFF TIMER Timer Operation Selection SET CANCEL Timer Operation Set Cancel ON Timer and OFF Timer setting and cancellation CLOCK AIR SWING Vertical Automatic Airflow Direction Control and Manual Airflow Direction Control 5 stages of adjustment Horizontal Automatic Airflow Direction Control and Manual Airflow Direction Control 5 stages of adjustment Powerful Operation Start Stop POWERFUL Quiet Ope...

Page 4: ...econd to enter various setting mode beep beep sound will be heard Used to toggle remote control signal receiving sound or select remote control transmission code AUTO OFF ON Operation Indication Lamps LED POWER Green Lights up in operation blinks in Automatic Operation judging QUIET Orange Lights up in Quiet Operation TIMER Orange Lights up in Timer Setting POWERFUL Orange Lights up in Powerful Op...

Page 5: ...ever it stops immediately with remote control stop signal Overload Protector Inner protector Compressor Reverse Rotation Protection Control Outdoor Fan Operation Control C24DK 6 pole induction motor 2 speed For Cooling or Soft Dry operation Hi speed When outdoor temperature reaches to 31 C Lo speed When outdoor temperature reaches to 29 C C18DK 6 pole induction motor 1 speed 5 CS C18DKD CU C18DKD ...

Page 6: ...d side 1 4 Drain Hose Inner diameter mm 12 Length mm 650 Power Cord Length m 1 9 Number of core wire 3 1 5 mm2 Dimensions Height inch mm 10 13 16 275 21 1 4 540 Width inch mm 39 9 32 998 30 23 32 780 Depth inch mm 9 1 16 230 11 3 8 289 Net Weight lb kg 24 11 0 90 41 0 Compressor Description Rotary 1 cylinder rolling piston type Motor Type Induction 2 poles Rated Output kW 1 5 Air Circulation Descr...

Page 7: ...ary Tube Length mm 596 Flow Rate l min 21 0 Inner Diameter mm 1 9 Air Filter Material Style P P Honeycomb Capacity Control Capillary Tube Compressor Capacitor µF VAC 40 µF 400VAC Fan Motor Capacitor µF VAC 2 0 µF 440VAC Note Specifications are subject to change without notice for further improvement 7 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 8: ...ore wire 3 2 5 mm2 Dimensions Height inch mm 10 13 16 275 29 17 32 750 Width inch mm 39 9 32 998 34 7 16 875 Depth inch mm 9 1 16 230 13 19 32 345 Net Weight lb kg 24 11 0 128 58 0 Compressor Description Rotary 1 cylinder rolling piston type Motor Type Induction 2 poles Rated Output kW 2 2 Air Circulation Description Cross flow Fan Propeller Fan Material ASHT 18 PP Motor Type Transistor 8 poles In...

Page 9: ...2 0 Inner Diameter mm 2 0 Air Filter Material Style P P Honeycomb Capacity Control Capillary Tube Compressor Capacitor µF VAC 45 µF 400 440VAC Fan Motor Capacitor µF VAC 3 5 µF 440VAC Note Specifications are subject to change without notice for further improvement 9 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 10: ...4 Dimensions 4 1 Indoor Unit Remote Control 4 1 1 CS C18DKD CS C24DKD 10 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 11: ...4 2 Outdoor Unit 4 2 1 CU C18DKD 11 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 12: ...4 2 2 CU C24DKD 12 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 13: ...5 Refrigeration Cycle Diagram 13 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 14: ...6 Block Diagram 14 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 15: ...7 Wiring Diagram CS C18DKD CU C18DKD CS C24DKD CU C24DKD 15 ...

Page 16: ...CS C18DKD CU C18DKD CS C24DKD CU C24DKD 16 ...

Page 17: ...hes the setting temperature set on the remote control The remote control setting temperature which takes the reading of intake air temperature sensor can be adjusted from 16 C to 30 C During cooling operation the compressor will stop running and restart as shown in below figure 8 1 1 Cooling Operation Time Diagram 17 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 18: ...hen operation begins Soft Dry will be switched ON for a maximum 10 minutes then Soft Dry operation will be turned OFF for a minimum 6 minutes After that the Soft Dry operation will be ON and OFF based on the setting temperature as shown in below figure However after 3 minutes of compressor off during Soft Dry OFF within 6 minutes Soft Dry restart control the indoor unit will start to operate at no...

Page 19: ... mode until it is switched off using remote control with the setting temperature as shown in below table The setting temperature for all the operations can be changed one level up or one level down from the standard temperature as shown in below table by pressing on the temperature up or temperature down button at remote control The operation mode judging temperature and standard setting temperatu...

Page 20: ...menon is to reduce the built up humidity inside a room 8 4 3 60 Seconds Forced Operation Once the air conditioner is turned on the compressor will not stop within 60 seconds in a normal operation although the intake air temperature has reached the thermo off temperature However force stop by pressing the OFF ON operation button at the remote control is permitted The reason for the compressor to fo...

Page 21: ...he reason of the difference is to reduce the starting current flow 8 4 7 Anti Dew Formation Control Purpose is to prevent dew formation on indoor unit air discharge area When room temperature is constant 1 C the following conditions occur for 30 minutes continuously anti dew formation will activate Remote Control setting temperature is less than 25 C Compressor is on Cooling operation mode Indoor ...

Page 22: ...from 10 14 18 22 27 to 10 13 16 19 22 under Cooling and Soft Dry operation mode 3 Narrowing Horizontal Airflow Direction During Anti dew condensation prevention Airflow Direction Auto control angle change form o 44 to 14 30 under Cooling and Soft Dry operation mode During Anti dew condensation prevention Airflow Direction Manual control angle change from 0 11 22 33 44 to 14 18 22 26 30 under Cooli...

Page 23: ...ation indoor fan will increase fan speed gradually for deodorizing purpose 3 For the first time the compressor operate indoor fan will be switched to Hi fan speed from Lo after 70 seconds from the start of compressor This cause the room temperture to achieve the setting temperature quickly 4 During compressor stop indoor fan will operate at Lo for the beginning 20 seconds to prevent higher volume ...

Page 24: ...off condition for 6 minutes indoor fan will start fan speed at Lo to circulate the air in the room This is to obtain the actual reading of intake air temperature 8 5 3 Manual Fan Speed Control Manual fan speed adjustment can be carried out by using the Fan Speed selection button at the remote control There are 3 types of fan speed settings Lo Me Hi 8 6 Outdoor Fan Speed Control There is only one s...

Page 25: ...ection is set to Manual using the remote control the automatic airflow is released and the airflow direction vane move left and right in the range shown in the diagram The louver can be adjusted by pressing the button to the desired vane position When stopped with remote control the vanes is reset and stopped at reset position 8 7 2 Manual Control 8 8 Horizontal Airflow Direction Control 8 8 2 Man...

Page 26: ...quiet cooling operation condition compare to normal operation Once the Quiet Mode is set at the remote control the Quiet Mode LED illuminated The sound level will reduce around 2 dB A for Lo fan speed or 3 dB A for Hi Me fan speed against the present operation sound level Manual Fan Speed RPM control during Lo cool RPM control during Hi Me cool Auto Fan Speed Quiet operation stops when Quiet butto...

Page 27: ... Ionizer operation will be activated immediately g When the Ionizer circuit feedback process error occur for 24 times about 11hr 30 min Ionizer and Fan operations will turn off with ION LED blinks continuously For details please refer to Ionizer Error detection control 2 Operation mode Ionizer operation a When air conditioner unit is at ON condition and ION operation button at the remote control i...

Page 28: ...tion mode The operation indication lamp will blink at this time 8 12 2 Delay OFF Timer When the Delay OFF Timer is set by using the remote control the unit will stop operate according to the desired setting Notes 1 By pressing ON OFF operation button the Delay ON Timer or Delay OFF Timer setting will not be cancelled 2 To cancel the previous timer setting press CANCEL button 3 To activate the prev...

Page 29: ...9 Operating Instructions 29 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

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Page 35: ...rding to this installation instruction strictly If installation is defective it will cause water leakage electrical shock or fire 3 Use the attached accessories parts and specified parts for installation Otherwise it will cause the set to fall water leakage fire or electrical shock 4 Install at a strong and firm location which is able to withstand the set s weight If the strength is not enough or ...

Page 36: ... is ease for access for the power disconnection in case of emergency In some countries permanent connection of this air conditioner to the power supply is prohibited 1 Power supply connection to the receptacle using a power plug Use an approved 16A power plug with earth pin for 2 0HP for the connection to the receptacle 2 Power supply connection to a circuit breaker for the permanent connection Us...

Page 37: ... m OUTDOOR UNIT If an awning is built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed There should not be any animal or plant which could be affected by hot air discharged Keep the spaces indicated by arrows from wall ceiling fence or other obstacles Do not place any obstacles which may cause a short circuit of the discharged air...

Page 38: ...with the thread and using a level gauge 2 Drill the piping plate hole with ø70 mm hole core drill Line according to the arrows marked on the lower left and right side of the installation plate The meeting point of the extended line is the centre of the hole Another method is by putting measuring tape at position as shown in the diagram above The hole centre is obtained by measuring the distance na...

Page 39: ...3 For the embedded piping 39 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 40: ...nger than the other lead wires as shown in the figure for the electrical safety in case of the slipping out of the cord from the anchorage Secure the cable onto the control board with the holder clamper INSTALLATION OF SUPER ALLERU BUSTER FILTER 1 Open the front panel 2 Remove the air filter 3 Remove Supersonic air purifying device 4 Open the Supersonic air purifying device frame 5 Insert the supe...

Page 41: ...sed 2 TEST RUN OPERATION FOR PUMP DOWN SERVICING PURPOSE The Test Run operation will be activated if the Auto Switch is pressed continuously for more than 5 sec A beep sound will occur at the fifth sec in order to identify the starting of Test Run operation 3 REMOTE CONTROLLER RECEIVING SOUND ON OFF The ON OFF of remote controller receiving sound can be changed over by pressing the following step ...

Page 42: ...orque as stated in the table CUTTING AND FLARING THE PIPING 1 Please cut using pipe cutter and then remove the burrs 2 Remove the burrs by using reamer If burrs is not removed gas leakage may be caused Turn the piping end down to avoid the metal powder entering the pipe 3 Please make flare after inserting the flare nut onto the copper pipes MODEL Piping size Torque Gas Liquid C18DK 1 2 55 N m 1 4 ...

Page 43: ...ve caps of both of the 2 way valve and 3 way valve Position both of the valves to OPEN using a hexagonal wrench 4 mm 8 Mount valve caps onto the 2 way valve and the 3 way valve Be sure to check for gas leakage 10 3 4 EVACUATION OF THE EQUIPMENT CAUTION If gauge needle does not move from 0 cmHg 0 Mpa to 76 cmHg 0 1 Mpa in step above take the following measure If the leak stops when the piping conne...

Page 44: ...rd firmly Is the connecting cable being clamped firmly Is the drainage OK Refer to Check the drainage section Is the earth wire connection properly done Is the indoor unit properly hooked to the installation plate Is the power supply voltage complied with rated value Is there any abnormal sound Is the cooling operation normal Is the thermostat operation normal Is the remote control s LCD operation...

Page 45: ...d Closed Open Open Transferring Clockwise With cap Counter Clockwise Connected manifold gauge Evacuation Open Open Open Open Servicing Counter clockwise Connected manifold gauge Counter clockwise Connected manifold gauge Gas charging Open Open Open Open Servicing Counter clockwise Connected manifold gauge Counter clockwise Connected manifold gauge Pressure check Open Closed Open Open Servicing Cou...

Page 46: ...gerant until the gauge indicates 0 1 to 0 3 MPa The air in the indoor unit and in the piping must be purged If air remains in the refrigeration pipes it will affect the compressor reduce the cooling capacity and could lead to a malfunction 8 Use torque wrench to tighten the service port cap to a torque of 18 N m 9 Set the both 3 way valves to the open position 10 Mount the valve caps to the 3 way ...

Page 47: ... the charge hose 5 Set the liquid side High side 3 way valve to the close position 6 Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0 1 MPa If the unit cannot be operated at the cooling weather is rather cool press the Pump Down switch on the Indoor unit So that the unit can be operated 7 Immediately set the gas side Low side 3 way valve to the close position...

Page 48: ...on the gas cylinder and manifold gauge 4 Air purging Open the valve on the gas cylinder Open the valve on the manifold gauge discharge for three seconds and wait for one minute Repeat this three times 5 Check for gas leakage Check the flare connections for gas leakage 6 Discharge the refrigerant Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 0 1 to 0 3 ...

Page 49: ... gauge and discharge the refrigerant until the gauge indicates 0 1 MPa If there is no air in the refrigeration cycle the pressure when the air conditioner is not running is higher than 0 1 MPa If this is the case it will not be necessary to apply a evacuation Discharge the refrigerant gradually if it is discharged too suddenly the refrigeration oil will also be discharged 11 1 4 Balance refrigeran...

Page 50: ...01 MPa 3 Close the valve Low side on the manifold gauge turn off the vacuum pump and confirm that the gauge needle does not move approximately 5 minutes after turning off the vacuum pump 4 Disconnect the manifold gauge from the vacuum pump Vacuum pump oil If the vacuum pump oil becomes dirty or depleted replenish as needed 11 1 5 Evacuation Procedure 50 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 51: ...ied amount of refrigerant it can be charged with a little at a time approximately 150g each time while operating the air conditioner in the cooling cycle however one time is not sufficient wait approximately 1 minute and then repeat the procedure pumping down pin 4 Immediately disconnect the charge hose from the 3 way valve s service port Stopping partway will allow the refrigerant to be discharge...

Page 52: ...elease the CN SONIC connector Fig 4 Release the CN STM1 connector Fig 4 Release the CN STM2 connector Fig 4 Release the hooks that hold the Electronic Controller and pull out the Electronic Controller Fig 4 Release the CN FM connector Fig 4 Release the AC01 white connector Fig 4 Release the two RY PWR connector Fig 4 Fig 1 Fig 2 Fig 3 Fig 4 12 Servicing Information Caution Pb free solder has a hig...

Page 53: ... CN STM2 connector Fig 5 g Release the CN DISP connector Fig 5 h Pull out the Drain Hose from outlet to remove the Discharge Grille Fig 5 2 Release the ION connectors Fig 6 3 Release the 3 screws Fig 6 4 By pressing down the hook at the left you will be able to remove the Control Board Fig 6 5 Remove the screw at the Cross Flow Fan Fig 7 6 Remove the Bearing Fig 8 7 Remove the screws at the left o...

Page 54: ... in the Fig 7 before installing the Cross Flow Fan When the batteries are inserted for the first time or the batteries are replaced all the indications will blink and the remote control might not work If this happen remove the cover of the remote control and you will find a resetting terminal and by shorting it with a minus screwdriver it will return to normal Fig 9 12 3 Remote Control Reset 54 CS...

Page 55: ...ong beep Turn OFF remote control signal receiving sound After Auto OFF ON Button is pressed the 20s counter for various setting mode is restarted 12 4 2 Select Remote Control Transmission Code There are 4 type of remote control transmission code could be selected and stored in EEPROM of indoor unit The indoor unit will only operate when received signal with same transmission code from remote contr...

Page 56: ...cle Such problems include insufficient insulation problem with the power source malfunction of a compressor and a fan The normal outlet air temperature and pressure of the refrigeration cycle depends on various conditions the standard values for them are shown in the table on the right 13 Troubleshooting Guide 56 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 57: ...mperature fifteen minutes after an operation is started 13 1 2 Diagnosis methods of a malfunction of a compressor Nature of fault Symptom Electric current during operation becomes approximately 20 lower than the normal value Insufficient compressing of a compressor The discharge tube of the compressor becomes abnormally hot normally 70 to 90 C The difference between high pressure and low pressure ...

Page 58: ...14 Technical Data 14 1 Thermostat characteristics 14 2 Operation characteristics 58 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 59: ...59 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 60: ...or Unit 15 1 CS C18DKD CS C24DKD Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 60 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 61: ... 0 24 INDICATOR COMPLETE 1 CWE39C1116 0 25 INDICATOR HOLDER 1 CWD932435 26 INDICATOR HOLDER 1 CWD932436 27 SENSOR COMPLETE 1 CWA50C2122 0 28 CONTROL BOARD TOP COVER 1 CWH131210 29 CONTROL BOARD FRONT COVER 1 CWH131209 30 REMOTE CONTROL COMPLETE 1 CWA75C2620 0 31 FRONT GRILLE COMPLETE 1 CWE11C3126 0 32 INTAKE GRILLE COMPLETE 1 CWE22C1159 33 GRILLE DOOR 1 CWE141076 34 AIR FILTER L 1 CWD001137 35 AIR...

Page 62: ... Outdoor Unit 17 1 CU C18DKD Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 62 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 63: ...7 2 CU C24DKD Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 63 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 64: ...NAL COVER 1 CWH7080300 20 CONTROL BOARD CASING 1 CWH102202 CWH102206 21 CAPACITOR F M 1 DS441205NPQA DS441355BPQE 0 22 CAPACITOR COMP 1 CWA312078 CWA312079 0 23 HOLDER CAPACITOR 1 CWH30060 24 TERMINAL BOARD ASS Y 1 CWA28K1064 25 CABINET SIDE PLATE L 1 CWE041031A CWE041082A 26 HANDLE 1 CWE161010 27 CABINET SIDE PLATE R 1 CWE041101A CWE041083A 28 HANDLE 2 CWE16000E 29 CABINET FRONT PLATE ASS Y 1 CWE...

Page 65: ... D104 BZ01 BZ e c b Q01 R55 1k 1 2 3 4 5 6 7 9 8 16 15 14 13 12 11 10 IC05 B1HBGGF00013 ELECTRONIC CONTROL UNIT IC101 3 1 2 HA XH4 C22 0 01 R68 10k e c b Q08 e c b Q07 C49 D13 R38 R16 R88 10k R69 10k C35 C34 C33 R15 R12 R13 C19 D106 D102 D103 D105 D101 R101 47 R14 R17 R34 10k C01 0 01 R40 10k C32 0 1 3 2 1 3 2 1 R1 1k R3 1M X1 IC1 R2 5 1k C1 0 1 CN SONIC CN1 1 2 R39 1k e c b Q06 R28 1k JP6 C101 47...

Page 66: ...0 P03 NTP3 P02 NTP2 P01 NTP1 P00 NTP0 Vss1 X1 X2 IC XT1 XT2 AVref P10 ANO Reset AVd0 CN STM1 1 2 3 4 5 1 2 3 4 5 ZH5 VERTICAL IC06 B1HBGGF00013 R04 R05 43 2W 43 2W 1 2 3 4 5 6 7 9 8 16 15 14 13 12 11 10 CN STM2 1 2 3 4 5 1 2 3 4 5 ZH5 HORIZONTAL R09 10k IC02 5 6 8 3 1 RS DO DI R B CS SK 4 Vcc GND 2 7 C3EBD0000021 JX2 R57 20k C05 0 1µ R06 24k C03 0 01µ 1 6V C30 0 1µ R10 10k AIR TEMP SENSOR 15k 3950...

Page 67: ...k R77 4 75k R76 10k ZD01 7 5V ZD02 8 2V R111 6 2k 1 4W R112 6 2k 1 4W R113 6 2k 1 4W R114 6 2k 1 4W PC04 4 1 2 3 R75 7 5k PC06 feedback 1 4 3 2 R78 5 62k C46 10µ 50V C11 0 01µ 25V ZD03 8 5V PC05 Q04 1 4 3 2 c b e C48 0 01µ PC03 4 1 2 3 D03 R72 3 9k R73 330k R74 330k R71 100k R70 100k Z01 L01 DB03 TH01 TH02 C47 0 1µ 450V C20 3300µ 35V C14 410µ 25V C26 100µ 16V R99 82k 1 4W R98 82k 1 4W R97 82k 1 4W...

Page 68: ...02 4 2kV R101 HV CN2 R12 C5 D5 C6 Z02 c e b R6 T1 D101 D102 C101 C7 GND CN3 HIGH VOLTAGE IONIZER 1 2 TO OUTDOOR C24DK TO INDOOR RED 1 C18DK 2 MOTOR CAPACITOR BLU RED COMPRESSOR CAPACITOR BLU BLU BLU Y BR OR Y SCHEMATIC DIAGRAM 4 4 TO INDOOR RED 1 2 MOTOR CAPACITOR BLU RED COMPRESSOR CAPACITOR BLU BLU BLU Y BR OR Y Y L H C O 68 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 69: ... Dry OFF 6 min 36 sec ON 10 min 60 sec Soft Dry 10 min operation Deodorizing Control Cooling 40 sec 4 sec 70 sec 7 sec 20 sec 2 sec 180 sec 18 sec Soft Dry 40 sec 4 sec 360 sec 36 sec Comp Reverse Rotation Detection 5 min 30 sec Comp ON 5 min and above 2 min 0 sec Comp Fan Motor Delay Timer 1 6 sec 0 sec Powerful Mode Operation 15 min 15 sec Random Auto Restart Control 0 62 sec 0 6 2 sec Ion OFF T...

Page 70: ...19 2 Remote Control 70 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 71: ...19 3 Print Pattern Indoor Unit Printed Circuit Board TOP VIEW BOTTOM VIEW 71 CS C18DKD CU C18DKD CS C24DKD CU C24DKD ...

Page 72: ...19 4 Print Pattern Indicator Receiver Printed Circuit Board TOP VIEW BOTTOM VIEW 72 CS C18DKD CU C18DKD CS C24DKD CU C24DKD PHAAM Printed in Malaysia ...

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