Panasonic CF-Y5LWVYZ1 TOUGHBOOK Service Manual Download Page 24

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9 Disassembly instructions

9.1. Disassembly Flow Chart

9.2.1.

9.2.2.

9.2.4.

9.2.6.

9.2.8.

Touch Pad / LCD Knob

9.2.7.

9.2.9.

9.2.10.

Drive Unit

9.2.11.

9.2.12.

9.2.13.

Bluetooth-USB PCB Unit

9.2.3.

HDD

Main Board

DC-IN Cable

9.2.14.

9.2.15.

9.2.16.

9.2.17.

9.2.19.

9.2.20.

9.2.18.

9.2.21.

9.2.5.

SUB DVD

Main Unit

Display Unit

LCD Unit

Hinge Cover (L), (R)

LCD Unit / LCD Rear

LCD Cable / Inverter Board

Antenna Board

(L), (R)

Wireless LAN Module

MODEM

Card Bus Ejector

Keyboard

Top Case

Solenoid

Speaker

FAN

Preparation
1. End the Windows.
2. Turn off the Power, and then remove the AC Adaptor or Battery Pack.
3. Remove any optional DIMM Memory Cards or PCMCIA Cards.
4. Remove any other peripherals or Connected Devices.

9.2.1.

9.2.2.

9.2.3.

9.2.4.

9.2.5.

9.2.6.

9.2.7.

9.2.8.

-Battery Pack
-DIMM Cover
-Side Cover
-HDD
-HDD Cover
-Keyboard
-Keyboard Side Cover

(L), (R)

-Top Case
-Disk Side Cover
-SUB DVD
-Disk Eject Knob
-Touch Pad
-LCD Knob
-Pad Buttom
-PAD FFC
-Solenoid
-Disk Cover Angle
-Speaker

9.2.9.
9.2.10.
9.2.11.

9.2.12.
9.2.13.
9.2.14.
9.2.15.
9.2.16.
9.2.17.
9.2.18.
9.2.19.
9.2.20.

9.2.21.

-FAN
-Drive Unit
-Main Board
-Lithium Battery
-

Bluetooth-USB PCB Unit

-DC-IN Cable

-Antenna Board

(L), (R)

Wireless LAN Module

-MODEM
-

Card Bus Ejector

-LCD Unit
-Hinge Cover

(L), (R)

-LCD Rear
-LCD Hook
-Hinge

(L), (R)

-LCD Cable
-Inverter Board

Main replaceable parts

Summary of Contents for CF-Y5LWVYZ1 TOUGHBOOK

Page 1: ...rial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law This is the Service Manual for the following areas M for U S A and Canada Model No CF Y5LWVYZ 1 2 1 Operation System B Microsoft Windows XP Professional 2 Area M Refer to above area table ...

Page 2: ... ELECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician Warning THIS APPLIANCE MUST BE EARTHED Important The wires in this mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of th...

Page 3: ...designed to be incorporated into a computer based system or unit which has an enclosing cover It should never be used as a stand alone drive Danger The serviceman should not remove the cover of drive unit and should not service because the drive unit is a non serviceable part Please check DANGER label on PD drive unit Unplug the AC power cord to the equipment before opening the top cover of the dr...

Page 4: ...4 ...

Page 5: ...5 ...

Page 6: ...Diagram 12 4 Diagnosis Procedure 13 5 Power On Self Test Boot Check 15 6 List of Error Codes Only when the port replicator is connected 16 7 Self Diagnosis Test 18 8 Wiring Connection Diagram 23 9 Disassembly Reassembly 24 10 Exploded View 80 11 Replacement Parts List 83 ...

Page 7: ...B 3 z RW 4 7GB 3 zCD R zCD RW Display Method 14 1 SXGA type TFT 1400 1050 dots Internal LCD 65 536 16 777 216 colors 1400 1050 dots 10 External Display 11 65 536 16 777 216 colors 800 600 dots 1024 768 dots 1280 768 dots 1280 1024 dots 1400 1050 dots 1600 1200 dots 2048 1536 dots 60 Hz 12 Simultaneous Display on LCD Exter nal Display 11 65 536 16 777 216 colors 800 600 dots 1024 768 dots 1280 768 ...

Page 8: ... mm at the front 44 5 mm at the rear 245 5 mm excluding protru sion 12 2 1 1 1 8 10 0 Weight 25 Approx 1530 g 3 4 lb Environment Operation Temperature 5 C to 35 C 41 F to 95 F Humidity 30 to 80 RH No condensation Storage Temperature 20 C to 60 C 4 F to 140 F Humidity 30 to 90 RH No condensation OS 26 Microsoft Windows XP Professional Service Pack 2 with Advanced Security Technol ogies NTFS File sy...

Page 9: ...ule is installed the main memory processing speed may become slower 17 Does not guarantee operation of all USB compatible peripherals 18 Only for North America The AC adaptor is compatible with power sources up to 240 V AC adaptor This computer is supplied with a 125 V AC compatible AC cord 20 M 2 1 19 Varies depending on the usage conditions or when an optional device is attached Measured when th...

Page 10: ... switch to the left to turn on off the drive power CD DVD Drive Indicator Off Drive power is off Green Drive power is on but the drive is not accessed Blinking green Drive power is on and the drive is being accessed J LCD K LAN Port If the Mini Port Replicator is connected to the computer connect the LAN cable to the LAN port on the Mini Port Replicator You cannot use the LAN port on the computer ...

Page 11: ...add a check mark for Recording click OK Options Advanced Con trols Advanced remove a check mark for Mono Microphone and then click Close When using a monaural microphone with a 2 terminal plug With the settings outlined above only audio on the left track will be recorded When monitoring the microphone audio using head phones sounds on the left track cannot be heard regardless of the above settings...

Page 12: ... 66MHz 1 5V 66MHz 1 5V 66MHz HD Audio Interface LPC Bridge LPC LPC LPC LPC Bus Bus Bus Bus 3 3V 3 3V 3 3V 3 3V Main Memor Main Memor Main Memor Main Memory y y y DDR2 DDR2 DDR2 DDR2 533 533 533 533 On Board 512MB On Board 512MB On Board 512MB On Board 512MB 1GB 1GB 1GB 1GB Exten Exten Exten Extended ded ded ded Memory Memory Memory Memory PC2 PC2 PC2 PC2 4200 4200 4200 4200 Mi Mi Mi Micro cro cro ...

Page 13: ...13 4 Diagnosis Procedure 4 1 Basic Procedures ...

Page 14: ...Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter board Check inverter cable continuity Replace if defective Replace LCD back light BIOS operation check Replace main board Check fuse at power source LCD unit check Replace LCD unit Result of POST Refer to POST err...

Page 15: ...o display of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors classified by beep sounds 1 long sound 2 3 4 Length of bar shows length of sound Diagnosis Beep signal sound Error message 1 long sound 2 BIOS ROM error BIOS ROM error RAM error Keyboard controller e...

Page 16: ...nnn Shadow RAM failed at offset nnnn of the 64k block at which the error was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Defau...

Page 17: ...failed bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 n...

Page 18: ...d The test of all devices begins automatically by PC Diagnostic utility s starting It is a test which the customer who bought PC can execute As for HDD the enhancing test is also possible A flat pad does not work for a while after starting PC Diagnostic utility The movement of a flat pad might become abnormal If after RAM begins from the CPU System test a flat pad will be operated in about 30 seco...

Page 19: ...d at the left of the icon The diagnosis result of the device greens at the left of the icon when it is normal and becomes red when abnormal Please click while diagnosing when being stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way When the test of all dev...

Page 20: ...atly a difference from HDD according to the performance of the drive occasionally 2 3 The content of the setup is returned to the setting of the user Standard at test time All devices other than RAM and HDD RAM standard test HDD standard test HDD enhancing test 60GB about 1 minute 1 2 minutes 2 3 minutes about 40 minutes To test only a specific device Test and Do not test of each device can be sel...

Page 21: ... the wiring be tween the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector Sound USB It is confirmed not to find abnormality in the USB controller Mainboard Connector It is confirmed not to find ab normality in the wiring be tween the controller and the connector by connecting to HUB with LAN cable LAN It is confirmed not to find ab...

Page 22: ... Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in the wiring between Super I O and Serial Connector This test cannot find failure of cable characteristic and device problems Main board Super I O Serial Connector Parallel Port 8 It is confirmed not to find abnormality of Super I O parallel function This te...

Page 23: ... MULTI Drive Board DIMM Mrmory Option Touch Pad Speaker L Speaker R Bluetooth Antenna PCB Unit ع Connection Cable 1 2 3 4 5 6 7 8 9 10 11 12 13 DFJK12U112BB DFJK20T108BB DFJK9022ZA DFJS1021ZB DFJS1022YA DFJS1023ZA DFJS1024ZA DFJS1025ZA DL3UP1537AAA DL3UP1538AAA DFUP1522YA DL3UP1521AAA DL3UP1585BBA PAD FFC SW FFC DRIVE MAIN FPC LCD Cable DC IN Cable Speaker Cable L㧒R MODEM Cable LAN Cable Antenna P...

Page 24: ...then remove the AC Adaptor or Battery Pack 3 Remove any optional DIMM Memory Cards or PCMCIA Cards 4 Remove any other peripherals or Connected Devices 9 2 1 9 2 2 9 2 3 9 2 4 9 2 5 9 2 6 9 2 7 9 2 8 Battery Pack DIMM Cover Side Cover HDD HDD Cover Keyboard Keyboard Side Cover L R Top Case Disk Side Cover SUB DVD Disk Eject Knob Touch Pad LCD Knob Pad Buttom PAD FFC Solenoid Disk Cover Angle Speake...

Page 25: ...d open the LCD Unit to an angle of 90 degrees or more The minus clock driver removes hook B 1 in the intuition combination part so as not to damage from the W LAN connector side space to the exterior and then rotates to the keyboard side and KB side cover is detached 3 Remove the keyboard hook plates and then remove the hook of back side of keyboard with screwdriver Note Please do not bend pins of...

Page 26: ...nside out on the top case The KBD FPC WP sheet is peeld off FFC key board is removed from connector CN25 and CN24 and then remove the keyboard KB Side Cover L LCD Unit Hook C 2 Hook C 2 Hook C 1 Hook C 1 Keyboard Both Sides Tape KBD FPC WP Sheet CN24 CN25 Spatula Do not damage the spatula ahead and move a top case in the direction of the arrow in order Note KBD FPC sheet cannot be recycled Please ...

Page 27: ...moved A top case is lifted and FFC PAD FFC DRIVE and CN27 solenoid are removed and then the top case is removed Screw J Screw J Screw M Screw M Screw J Screw N Screw M Screw K Screw L Screw K Screw M Screw J FFC SW Top Case CN26 CN15 FFC PAD Solenoid Cable 9 2 5 Removing the SUB DVD Preparation perform the section 9 2 1 9 2 3 and 9 2 4 first 1 Peel off the tape 2 Remove the 2 screw O and then remo...

Page 28: ...w P Screw P DXHM0057ZA N5 2 Peel off the pad sheet The LCD knob is lifted from a top case and remov ing LCD knob is removed from the knob side in the LCD latch spring Note The pad sheet cannot be recycled Please use new parts Top Case Pad Ring Top Screw P Pad Cover Touch Pad Tape Pad Button Pad WP Sheet LCD Latch Spring Top Case LCD Knob Note The each cable fixed tapes cannot be recycled Please us...

Page 29: ...et 1 DFHR3D21YA K123 Line hold sheet 2 DFHR3D22ZA K124 Line Hold Sheet 2 Tape Line Hold Sheet 1 Speaker R Speaker Ring Speaker Cable Black Red 9 2 9 Removing the FAN Preparation perform the section 9 2 1 9 2 3 and 9 2 4 first 1 Remove the KB heat spreader and the heat spread er 2 Remove the 1 screw R Screw R DXHM0057ZA N5 Note These sheets and speaker ring cannot be recycled Please use new parts N...

Page 30: ...sheet and line hold sheet 3 Main PWB sheet DFMX1228ZA K64 Line hold sheet 3 DFHR3D59YA K47 Screw T Screw U Main PWB Sheet Screw S Tape Tape Tape Line Hold Sheet 3 9 2 11 Removing the Main Board Preparation perform the section 9 2 1 9 2 3 and 9 2 4 first 1 Remove the 2 screws S 2 screws T and 1 screw U Screw S K1YE5000022 N15 Screw T DFHE5035ZB N1 Screw U DXQT2 E6FNL N10 3 Disconnect the LCD connec...

Page 31: ...0 2 DC IN jack plate DC MDM cover DC IN cable connector CN601 and FAN sheet are peeled off and then remove the DC IN cable Screw V USB FPC Bluetooth Antenna PCB Unit Tape Bluetooth USB PCB Unit Screw W DC Jack Plate DC MDM Cover DC IN Cable FAN Sheet Note FAN sheet cannot be recycled Please use new parts Note These sheet cannot be recycled Please use new parts 2 Line hold sheet 1 and heat spreader...

Page 32: ...on the revers to the card bus ejector side 3 The minus small driver is inserted in connector CN13 and the card bus ejector intuition combina tion parts 2 places of hooks E And then remove the card bus ejector Screw X 1 2 Wireless LAN Module 9 2 16 Removing the MODEM Preparation perform the section 9 2 1 9 2 3 9 2 4 and 9 2 11 first 1 Remove the 2 screws Y Screw Y DXQT2 D25FNL N6 2 MODEM will be re...

Page 33: ...n 9 2 1 9 2 3 and 9 2 4 first 1 Remove the 1 screw a Screw a DXQT2 E6FNL N10 2 Remove the DC IN jack plate DC MDM cover and FAN sheet FAN sheet DFMY0428ZA K65 3 Peel off the main PWB sheet and remove the connector CN9 CN10 of the main board Main PWB sheet DFMX1228ZA K64 Screw a DC Jack Plate DC MDM Cover Main PWB Sheet CN10 CN9 FAN Sheet Note These sheet cannot be recycled Please use new parts 4 R...

Page 34: ... etc is inserted with LCD Front Case between LCD rear covers and the slide is repeated Do noting that externals are not damaged 3 Remove the 1 screw e from LCD rear and then remove the LCD hook Screw e DXQT2 D25FNL N6 Hook position LCD Unit LCD Rear Screw e LCD Hook LCD Rear Conductive Cloth Inverter Tape LCD Cable PET Tape CN101 Damper CN1 Conductive Cloth Damper Hinge L Hinge R Note Conductive c...

Page 35: ...ont is installed in the receiving stand and works The LCD rubber and LCD BATT Rubber does not out of the concave part moreover not run aground It is noted that the finger does not touch the paste side when the LCD Rubber and LCD BATT Rubber are affixed Hook central standard 0 2mm LCD Tape 1 LCD Tape 1 hook Hook LCD Side Cushion 1 LCD Side Cushion 1 0 2mm 0 1mm 0 2mm Hook Side Hook Side Hinge Side ...

Page 36: ...ength walls There must not be overflow Affixes it between the length walls There must not be overflow Affixes it between the length walls There must not be overflow Affixes it between the length walls There must not be overflow Steps part corner standard 0 1mm Steps part corner standard 0 1mm The flaking off paper is peeled off by the post processing 0 1mm Rib standard 0 1mm Rib standard Affixes i...

Page 37: ...ase it is noted not to roll the cushion Fit to inside surface Attention The LCD Front is installed in the receiving stand and works 9 3 2 5 Putting LCD Cushion Assembly of the Inverter LCD LCD 0 1mm 2 5mm 0 3mm Connection Pink Inverter Board Safety important parts PET Tape Affixation standard of PET Tape Standard of match affixation of connector externals 0 1mm After affixing the PET Tape Affixes ...

Page 38: ...nverter tape affixation without transforming Room is given The tape is pulled too much and LCD Front Case is transformed Affixes fit to rib The order 2 Matches and externals are affixed So as not to transform LCD Front Case affixes Refer to a left chart The both sides tape flaking off paper is affixed to the peel connector Connection 9 3 2 6 Putting Tape for LCD Cable PET Tape 10mmx35mm Affix to r...

Page 39: ...39 9 3 2 7 Assembly of the Hinge L R 9 3 2 8 Putting LCD Rear Cushion LCD Side Cushion ...

Page 40: ...40 9 3 2 9 Assembly of the LCD Rear LCD Front 9 3 2 10 Assembly of the Hinge Cover L R ...

Page 41: ...41 9 3 3 Assembly knowhow of the Main Board 9 3 3 1 Putting Line Hold Sheet Antenna Sheet BT PWB Cushion ...

Page 42: ...CPU Cushion Space 0 0 5mm CPU Cushion externals standard 0 1mm Affixes in the silk frame Affixes to the capacitor Antenna Cable is drawn out here Antenna Cable Affixes in a Sheet externals standard and fixes Antenna Cable CPU Cushion CPU Thrmal Sheet Coil externals standard 0 1mm Heat Spreader Bottom CPU Thrmal Tape CPU Thrmal Sheet is a thing to the capacitor without running aground It is confirm...

Page 43: ... is matched on the extension line of the damper externals Does not go out of externals of Heat Spreader Bottom when suppressing 2 5mm 9 3 3 4 Assembly of the Main Board Main PWB PCMCIA Sheet DC IN Cable Connection Memory Spreader PET Tape 10mmx25mm HDD FPC Connection USB FPC Connection LAN Cable Connection FFC Drive Connection Safety Work Safety Work Blue side reinforcement board side Attention Th...

Page 44: ...dard Connector externals standard Side where tape exists on the other side The transformer is completely covered Connector The lever is drawn to the right before building in The lever is drawn to the left before building in Bend Square hole Explanation 1 The sheet metal bend part of Connector is inserted in the corner hole part An opposite direction is also the same Multiply hook surely There must...

Page 45: ...DEM Cable 34 36 2 0 2 0 2 0 2 0 Safety work Safety work Safety work Safety work Safety work The remainder is affixed on an opposite side Fit Board s hole to Conductive Cloth s hole EMI Sheet s for MDC tape externals The position is decided with a treatment device Antenna Board SUB Processes to board s just beside W LAN Module Connection Work in midair prohibition when module is connected with ante...

Page 46: ... overlap in the slit 0 2mm 0 2mm AL Sheet externals standard Board Label Character direction Upper MODEM LAN Holder MODEM CN installation LAN CN installation Installs so that the cable should not cross Pressurizes with the battery the finger is put in the PCMCIA slot Attention The board is set in the receiving treatment device and works When carrying to the following process a special palette is u...

Page 47: ...47 9 3 4 Assembly knowhow of the Top Case 9 3 4 1 Assembly of the Disk Cover ...

Page 48: ...posi tioning pin The pin is inserted through the top case hole Thing not diagonal insert ed crack measures LCD LENS PAD installation The pin after installs is welded The length hole 2 places is matched to the positioning pin and so as not to over on the top case hole 4 places affixes The pin 2 places outside of a top case are welded with a treatment device 2 places on the inside are the re serves ...

Page 49: ...ring When expanding or transforming it is not possible to recycle LCD Konb Spring After the hook in the LCD Latch Spring is hooked installs in a Top Case Directionality attention A hither hook is upward LCD Knob WP Cushin Division attention of LCD Knob 0075YA 0 0075YA 0Goods This outside R is expanded Inside R and a concentric circle R Safety work Position where LED LENZ BATT is installed 2 places...

Page 50: ...ositioning spacer PAD positioning spacer The hole of a transparent mount of PAD WP SHEET is inserted in the pin of the treatment device Sticking part externals and externals match of Pad Case of sticking PAD that has been prepared FIG2 1 PAD is installed on the treatment device and it installs it between positioning the installation three places 2 The yellowish brown flaking off paper side of Pad ...

Page 51: ... are set in a grand foil of PAD After affixes with the hand temporarily pressurizes with the treatment device so as not to generate the sticking part of Pad Wp Sheet like wrinkle etc Sticking part externals Pad Cover Externals Pad Cover affixation Gasket PAD affixation Cutting side Affixes in the concave part of a top case Thing that pad Sheet s corner does not hang on concave happened the top par...

Page 52: ... position Pad Cover installation position The side is hung Thing in which space does not exist between convex happened the top part side and Pad Cover outside diameter Affixes with the arrow direction touch to the convex happened top part side Space measures with PAD BUTTON ...

Page 53: ...s within the range in the concave happened top part It is confirmed that there is not running aground Do not touch the paste side garbage adhesion and down of paste strength prevention Thing without bubble generation Thing without lattice eyes transparent of paste confirmation From 0 5 or less to inclination 0 2 or less to concave bottom case part and seat externals space difference disk cover sea...

Page 54: ...ake Pad Do not touch the bonding side installation position of brake lever has respect with shape up and installs Operativeness confirmation of DISK brake after installation Thing without Hi debt Brake Lever installation Affixes Break Lever Sheet Rib application putting gap of 0 2mm or less the brake Lever sheet putting position of wire rod fixation tape Putting position of Disk Side Cover WP ...

Page 55: ...ot in the concave part FAN which has been prepared is installed Pressurize neither rotation axis nor the shuttlecock Do not transform the frame The saliva of FAN is made to slip into the boss of a top case under Screw DXHM0057ZA Conclusion Work notes 1 FAN must not be dropped and do not add the impact SCWER tightening torque Conclusion first time power 0 16 0 18N m 1 6 1 8kgf cm At the repair 0 10...

Page 56: ...sc Cover Lock Convex is on both sides Do not crush convex of this when detaching preparation for solenoid with lead Flaking off paper Solenoid Fix Tape FAN SP The same to width of tape standard Flaking off paper leaving side This side of red lead Affixes Solen Fix Tape FAN SP The half of the flaking off paper is put on the peel cable Conclusion of Screw DXQT2 F2FNL Installation Solenoid Angle Sole...

Page 57: ...y work Disk Eject Knob ASSY installation Screw DXHM0056ZA Screw DXHM0056ZA The SW lever is put between ribs of Disk Eject Knob Assy Safety work When Screw is concluded concludes because Disk Eject Konb Assy is drawn in the arrow direction Hook Side Disk Cover Lock Holder installation The hook in spring for the Disk Cover knob is put on the cabinet rib on The Disk Cover Lock Assy fittings which hav...

Page 58: ...xation position Sticks to Cable and affixes A red lead fixes with the Line Sheet Solenoid in the state in this side This side of a round pin is passed 0 Square hole Boss bese Affixes in boss s outside di ameter application and Top Case s corner hole is con cealed Spacer affixation position Pad SW Sheet affixation position Pad SW Sheet affixation Solenoid Line Sheet affixation Safety work Line Hold...

Page 59: ...59 9 3 4 13 Wiring Speaker Cable ...

Page 60: ...tween ribs Difference line KBD Backup Sheet affixation position HDD Backup Plate installation Bend width small side KBD Backup Sheet affixation KBDHook WP Sheet affixation Front WP Cushion affixation PCMCIA Cushion affixation Side WP Cushin affixation Inserts it until the inside of the bend lies to the edge side of the hole of a Top Case Positioning treatment device use 9 3 4 14 Putting Cushion Ta...

Page 61: ...rodes Sheet edge side Sheet edge side Cabinet difference line When the part is bent this the thing which is placed by the finger held to Board who bends and not bent When the lock lever is released slowly operates in parallel because the lock lever of the socket is damaged easily Outside diameter of machine screw SW PCB FCC insertion 3st bend 2st bend 1st bend 4st bend SW FFC bend position 2nd ben...

Page 62: ...62 ...

Page 63: ...er Sheet Affixation DIMM Thermal Sponge and DIMM Heat Sheet is affixed so that the cutting lack part should not get on the boss DIMM Thermal Sponge Arrangement Safety Work 9 3 5 2 Assembly of the DIMM Cover 0 0 5 0 1 0 0 5 0 1 0 0 5 0 1 0 1 0 0 5 Line Hold Sheet 4 Affix Line Hold Sheet 5 Affix Line Hold Sheet 7 Affix Line Hold Sheet 9 Affix HDD Slot Guard Side where flaking off paper is short Conc...

Page 64: ...Sheet Affixation photograph Bottom WP Cushion Putting figure Does not get on the outer rib Root reliance pasting Speaker Cushion HDD damper Bottom WP cushion Bottom WP Cushion Tape Fit to boss Fit to boss Fit to boss LED LENZ SD Put the tape by a round convex rubber foot part central standard Audio JK Sheet Hook Tape Fit to corner Speaker Cushion Putting figure From a rib root pressurize LED LENZ ...

Page 65: ...ance attachment attachment Wall reliance attachment Wall reliance attachment Wall reliance attachment Side WP Sheet 2 1 0 Side WP Sheet 2 part A chart Cutting lack part top side Outer wall bottom corner The right and left between ribs Sheet must not get rolled up and not bend within this range Safety Work DVD Knob Sheet ...

Page 66: ...econds or more Adjust the inclination of the direction of the length hand to 0 2 or less Do not pressurize the concave Bottom Case part Sheet concave measures Do not go out of the rib heaven side Bottom BATT Sheet Put on the rib side Ref to FIG 1 Affixes to the concave part Pressurizing treatment device use Affixes to the concave part Pressurizing treatment device use Affixes to the concave part P...

Page 67: ...t before building in of BOTTOM CASE OFF Left ON Right Main PWB A ssy is installed Attention when Main Pwb A ssy is installed FIG 1 BOTTOM CAB A SSY Attention of using properly The ANT PWB connection cable passes the FCC under There is BT and for the model The flaking off paper of the cushion is peeled off installs in the cabinet in the under and affixes FIG1 Attention of using properly MK1 Only Di...

Page 68: ...IG2 White line Corner part Pet Tape is affixed at the white line of FPC and the position set to corner part Hdd Slot Guard Affixes Pet Tape after fixing Hdd Slot Guard A ssy FIG2 FIG1 Conductive fabric from MDC is affixed in the cabinet in the under The width of the flaking off paper peels off short one and Hdd Slot Guard A ssy affixes It is confirmed that the substrate does not run aground in the...

Page 69: ...M Cable LAN Cable Prevent the cable from running aground on the boss heaven side Prevent the cable from running aground in boss heaven side bossing the outer rib Insert the MODEM cable in the slit 0 1 0 1 Cushion for lead fixation Pull out a MODEM cable just beside in an HDD protection slot along the HDD protection slot and process the MODEM cable forward D E Prevent the cable from running aground...

Page 70: ...t run aground in convex part in cabi in the under In the cabi in the under affixes with the two sided tape prepared for FFC with the position of a red line decided with the treatment device The thing that FFC does not run aground in the boss of the cabi in the under is confirmed Do not run aground in the cable to the convex part heaven side The bent habit is put on the cable After Line Hold Sheet ...

Page 71: ...hout Cable within 8 Copper Foil 9 Prevent the cable from being within 8 Copper Foil 9 Insert CN of the inverter cable and make the main substrate under slipped Conclude DXYN26 J6FNM A B Set the LCD Block EMI sheet 3 Insert the inverter cable in CN Paste EMI sheet 3 The EMI sheet 3 removes a half exfoliation paper and twists around a LCD cable and one of the two sticks it on a bottom case 15 20 Sid...

Page 72: ...asting position Fix the DC IN cable with a couple face tape of the botto case preparation Put the FAN Sheet Set Jack Put the cylinder part in the bottom case hole Prevent metal fittings from running aground in the rotation stopper The LCD cable must pass the side of the DC MDM cover 9 3 6 7 Putting Main PCB Sheet Set the cable to the slit part of the seat turn the sheet and affix After holding a p...

Page 73: ...73 9 3 6 8 Assembly of the DVD Drive DVD Drive FIG1 0 1 0 1 Gasket Cloth Affixes Gasket Cloth Range which you may grip Take off a Big Stopper FIG1 ...

Page 74: ...ee places is not generated Stuck the Conductive Cloth currently prepared for the drive on a bottom case Make the bottom side rib slip into the main board under Power SW W LAN ON OFF SW Confirm the SW lever has been surely inserted in the ditch of the knob FIG1 FIG1 Put the Conductive Cloth with the antenna cable not hung on the convex part of the bottom case ...

Page 75: ...t putting Thing without concave part range running aground of concave part and disk angle of top case and thing without waving Heat radiation grease spreading position Heat radiation grease spreading position Disk side cover fixation seat putting position Cable confirms the slit part and the going thing is confirmed The externals overplus to which Cable does not go out of the Top Case side is proc...

Page 76: ... Disk Side Cover installation Lock the Lock Hook of the bottom side surely Disk Cover installation Disk Cover shaft insertion Slide insertion of outer rib in concave Top Case part Disk Cover s axis is inserted in the Top Case hole 9 3 6 14 Installation of Keyboard Safety work ...

Page 77: ...xation Tape 1 affixation position K B SIDE COVER L K B SIDE COVER R COVER Lock Hook Minus Small Driver which wraps protection cloth etc around point FIG1 How to detach K B Side Cover L How to detach K B Side Cover R Lock Hook 3 place of the cover is removed Thin Sheet etc are inserted between the cover and Top Case and the lock is removed Lock Hook 3 place of the cover is removed Thin Sheet etc ar...

Page 78: ...le of the HDD case evenly affixes The pin of two rows on the left side is room HDD The Screw is tightened while inviting the other DFGX0464ZA 0 Foot Rubber Back XTB26 10GFN DXHM0057ZA DXHM0049ZA DXQT2 D4FNL DXQT2 E10FNL DXQT2 E12FNL A B C D E F G H I J K L M N O P Q R S T U Please for Screw by tightening the hand Division attention of Foot Rubber Back The country No Zaguri Foreign countries OK Zag...

Page 79: ...f character TOP Direction of character TOP S N Label Label externals standard 0 1mm From the character edge 2 5mm 3 5mm CENTRINO DUO Label externals standard 0 1mm Direction of character TOP CENTRINO DUO Label externals standard 0 1mm Reference DFQT0046ZA Win logo Label Intel Label Energy Star Label 5 7mm ...

Page 80: ...lay Section K17 K9 K17 K17 N17 K21 K23 K22 K23 K7 K7 N17 K9 K11 K11 K7 K7 K6 K24 K19 N17 K20 K27 K27 N17 N11 K2 K4 K1 K18 E7 K30 E19 K5 K36 E20 N11 K29 K28 N6 K10 K16 K3 K8 K8 K13 K15 K6 K13 K12 K14 K26 K25 Screw tightening torque ...

Page 81: ...K159 K138 E24 N5 K101 K101 K52 E11 E12 K121 K123 K123 K123 K161 K124 K123 K87 K94 K94 K94 K137 K128 K167 K126 N5 K115 K168 K148 K160 K146 K146 N6 N6 K147 K99 K134 K135 K88 K156 K100 K100 K100 K150 N10 N10 N10 N10 N10 N10 N10 N10 N2 N2 N2 N8 N8 N16 N16 N16 N16 N4 K44 K46 K68 K72 K70 K118 K34 K39 K59 K60 E13 K45 K39 K58 K176 K76 K78 b c E30 E31 K105 K105 K106 N6 K107 K108 K109 K119 K119 K123 K43 K13...

Page 82: ...72 K47 K38 K38 K52 K65 K57 N10 E29 K37 K33 K32 K64 N1 N1 N15 N15 N12 K140 N12 K35 K35 N5 N5 N5 N5 N5 N3 N3 N7 N7 N7 N8 N9 N9 N9 N9 N9 N9 N9 N9 K149 N14 K62 E27 K74 K177 E5 E6 K86 K91 K91 K96 K96 K120 K97 K98 K152 K153 K152 K154 K110 K111 K117 K43 K43 K130 K130 K131 K133 K133 K55 K151 N6 A2 CN7 CN11 CN12 CN600 CN911 CN912 JK1 JK2 SW2 SW5 SW1 a e f CN13 K154 K142 K162 K163 K164 K42 K75 N8 Screw tigh...

Page 83: ...0T108BB FFC SW PCB 1 E24 UDQFSEH62 FAN 1 E25 CR 2032 K5B COIN BATTERY 1 E26 DFJK9022ZA FFC DRIVE 1 E27 N3CAYYY00006 HDD 1 E28 DFUP1522YA FPC USB 1 E29 UJ 833ECD2 Z DVD MULTI DRIVE 1 E30 DL3UP1537AAA ANTENNA PCB UNIT R RTL 1 E31 DL3UP1538AAA ANTENNA PCB UNIT L RTL 1 A1 DFQX5647ZA MANUAL CF Y5MK1 1 A2 NCR B 601A LITHIUM ION BATTERY PACK 1 A3 CF AA1633AM1 AC ADAPTOR 1 A4 K2CG3DR00003 AC CORD 1 A5 DFJ...

Page 84: ...K EJECT KNOB ASSY 2 1 K32 DFBD0182ZA 0 LAN SW KNOB 1 K33 DFBD0189ZA 0 POWER KNOB 1 K34 DFDF5023ZA DISK COVER SHAFT 1 K35 DFGX0464ZA 0 FOOT RUBBER BACK OS 2 K36 DFHE0463ZA EMI SHEET 3 1 K37 DFHE0957ZA GASKET CLOTH 1 K38 DFHE1003ZA DRIVE EMI SHEET 2 K39 DFHG1858ZA 0 KB SIDE RUBBER 2 K40 DFHG1869ZA CPU CUSHION 1 K41 DFHG1908ZA LINE HOLD CUSHION 1 K42 DFHG1957ZA BT PWB CUSHION 1 1 K43 DFHR3D21ZB LINE ...

Page 85: ...KET 2 K92 DFHG1778ZA PCMCIA STOPPER CUSHION 1 K93 DFHG1860ZA LCD KNOB WP CUHSION 1 K94 DFHG1861ZA DISK COVER CUSHION 4 K95 DFHG1862ZA LED CUSHION 1 K96 DFHG1863ZA SPEAKER CUSHION 2 K97 DFHG1865ZA HDD DAMPER 2 K98 DFHG1866ZA BOTTOM WP CUSHION 1 K99 DFHG1867ZA DISK COVER WP CUSHION 1 K100 DFHG1868ZA DISK ANGLE CUSHION 3 K101 DFHG1878ZA FAN CUSHION 3 K102 DFHG1898ZA FRONT WP CUSHION 1 K103 DFHG1899ZA...

Page 86: ...R SIDE HOOK 1 K148 DFHR6268ZA WATER CAP 1 K149 DFKE0815ZA 0 DIMM COVER LIGHT 1 K150 DFKE0841ZA DISK ANGLE 1 K151 DFKF0268YA 0 BOTTOM CASE 1 K152 DFHG377ZA 0 FOOT RUBBER 2 K153 DFGX0469ZA 0 FOOT CENTER OS 1 K154 DFGX0468ZA 0 FOOT RUBBER SUPPORT 2 K155 DFKM0509XA 0 TOP CASE WAN 1 K156 DFKM0511ZA 0 DISK COVER 1 K157 DFMD1199ZA DISK COVER LOCK 1 K158 DFMD1201ZA SOLENOID ANGLE 1 K159 DFMD2174ZA HDD BAC...

Page 87: ...NL SCREW 13 N7 DXQT2 D4FNL SCREW 3 N8 DXQT2 E10FNL SCREW 4 N9 DXQT2 E12FNL SCREW 8 N10 DXQT2 E6FNL SCREW 11 N11 DXYN26 J6FNM SCREW 2 N12 XTB26 10GFN SCREW 2 N13 DXQT2 F2FNL SCREW 1 N14 XSB2 4FNL SCREW 1 N15 K1YE50000022 SCREW IO PIN 2 N16 DXQT2 F3FNL SCREW 4 N17 DRHM0076ZA SCREW 4 ...

Page 88: ...323 326 328 332 347 358 364 375 377 378 379 383 384 386 392 393 394 402 406 413 430 431 434 435 436 437 438 442 444 445 F1G1C104A042 CAPACITOR 16V 0 1µF 156 C 46 151 152 153 154 174 179 218 230 231 238 240 260 272 277 308 312 340 401 602 605 692 731 F1G1E103A062 CAPACITOR 25V 0 01µF 23 C 48 58 59 62 63 70 72 74 87 93 167 176 206 254 297 303 304 325 339 368 395 441 446 447 668 695 F1J0J106A016 CAPA...

Page 89: ...R 50V 470pF 2 C 400 F1G1A683A014 CAPACITOR 10V 0 068µF 1 C 411 412 642 F1G1H470A542 CAPACITOR 50V 47pF 3 C 415 F1L1H220A066 CAPACITOR 50V 22pF 1 C 601 F1H1H104A731 CAPACITOR 50V 0 1µF 1 C 603 651 652 653 658 673 677 693 F1L1E106A021 CAPACITOR 25V 10µF 8 C 607 F1J1E105A009 CAPACITOR 25V 1µF 1 C 608 F1J1E104A081 CAPACITOR 25V 0 1µF 1 C 611 612 EEFCX0J101R CAPACITOR 6 3V 100µF 2 C 616 618 625 659 662...

Page 90: ...8 DIODE 1 D 15 20 B3ACB0000020 DIODE 2 D 16 17 18 19 B3ABB0000164 DIODE 4 D 605 MAZ81200ML DIODE 1 D 606 MAZ81800ML DIODE 1 D 607 622 MA3S132E0L DIODE 2 D 608 B0JCQD000001 DIODE 1 D 609 611 624 626 627 629 630 633 B0JCMD000010 DIODE 8 D 610 625 628 B0JDAE000004 DIODE 3 D 612 613 614 615 617 618 MAZ80510ML DIODE 6 D 616 MAZ80620ML DIODE 1 D 620 B2ABAM000002 DIODE 1 D 623 632 640 DEDRB081L20 DIODE 3...

Page 91: ...1 IC RESET 1 KJ 1 2 K2HC1YYB0027 JACK 2 L 1 3 G1C1R0MA0076 INDUCTOR 2 L 2 G1C91NM00001 INDUCTOR 1 L 4 J0JJC0000021 INDUCTOR 1 L 5 7 11 15 26 J0JHC0000074 INDUCTOR 5 L 9 10 13 14 27 28 29 30 31 32 33 J0JCC0000186 INDUCTOR 11 L 17 18 19 J0JBC0000072 INDUCTOR FILTER 3 L 20 G1C1R0Z00002 INDUCTOR 1 L 21 22 23 24 J0ZZB0000080 IDUCTOR COMMON MODE FILTER 4 L 25 DDB5Z024E L INDUCTOR 1 L 34 35 36 37 DDB5Z02...

Page 92: ...J101X RESISTOR 1 16W 100Ω 29 R 15 695 696 ERJ2RKF1001X RESISTOR 1 16W 1KΩ 3 R 16 ERJ2RKF2001X RESISTOR 1 16W 2KΩ 1 R 18 ERJ2RKF51R0X RESISTOR 1 16W 51Ω 1 R 19 21 ERJ2RKF27R4X RESISTOR 1 16W 27 4Ω 2 R 20 22 32 33 ERJ2RKF54R9X RESISTOR 1 16W 54 9Ω 4 R 24 ERJ2GEJ680X RESISTOR 1 16W 68Ω 1 R 25 27 28 ERJ2GEJ560X RESISTOR 1 16W 56Ω 3 R 26 ERJ3GEYJ201V RESISTOR 1 16W 200Ω 1 R 30 34 35 86 228 ERJ2RKF24R9X...

Page 93: ... 719 760 761 763 768 773 774 785 787 ERJ2GE0R00X RESISTOR 1 16W 0Ω 71 R 157 158 159 160 161 162 163 D1HA56080001 RESISTOR ARRAY 7 R 165 171 215 248 249 250 308 309 310 311 331 334 337 342 343 352 383 454 459 460 461 475 476 503 506 611 621 623 624 625 662 664 666 672 781 782 797 ERJ2GEJ104X RESISTOR 1 16W 100KΩ 37 R 166 167 168 169 245 699 762 769 ERJ3GEYJ1R0V RESISTOR 1 16W 1Ω 8 R 174 D1H81004A02...

Page 94: ...RESISTOR 1 16W 240KΩ 2 R 606 612 ERJ2RKD364X RESISTOR 1 16W 360KΩ 2 R 615 617 ERJ1TYJ331U RESISTOR 1W 330Ω 2 R 618 ERJ3GEYJ3R3V RESISTOR 1 16W 3 3Ω 1 R 626 627 D1BDR1000002 RESISTOR 1 8W 0 1Ω 2 R 628 755 756 D1BDR0680001 RESISTOR 1 8W 0 068Ω 3 R 629 701 702 724 741 742 777 D1BDR0220001 RESISTOR 1 8W 0 022Ω 7 R 630 631 D1BDR018A099 RESISTOR 1 3W 0 018Ω 2 R 632 ERJ2RKF1102X RESISTOR 1 16W 11KΩ 1 R 6...

Page 95: ...15 OSCILLATOR 8MHz 1 ZA 1 2 DRHM0113ZA SCREW 2 ZA 3 4 K1YGZZ000060 SPACER 2 SUB PCB C 903 F1G1C104A042 CAPACITOR 16V 0 1µF 1 CN 900 K1MN20BA0070 CONNECTOR 1 D 901 B3ABB0000196 DIODE 1 IC 901 C0JBAA000345 IC LOGIC 1 Q 901 B1GBCFJN0037 TRANSISTOR 1 R 903 ERJ3GEYJ101V RESISTOR 1 16W 100Ω 1 SW 900 901 K0L1BA000115 SW 2 SW 902 K0D113B00081 SW 1 BLUETOOTH PCB C 1201 1202 EEFUD0J151ER CAPACITOR 6 3V 150µ...

Page 96: ...R 1203 ERJ2GE0R00X RESISTOR 1 16W 0Ω 1 ...

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