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Panasonic Corporation Electromechanical Control Business Division

industrial.panasonic.com/ac/e/

Panasonic Corporation 2021

AECTB35E   202110

Notes for Turquoise Switches (BJ, BS, BV type)

CAUTIONS FOR USE (Common for BJ, BS and BV types)

Fastening of the switch body

1)  Fasten the switch body onto a smooth surface using the correct 

screw as shown in the chart below and tighten it with the prescribed 
torque. 
The switch case may deform depending on the type of screw (screw 
head diameter, etc.), the size of the washer, and the use or non-use 

of a washer. Therefore, please confirm the appropriate torque of 

actual conditions. Also, it is recommended that adhesive be applied 
to lock the screws to prevent loosening of the screws. When doing 
so, please be careful not let any adhesive get inside the switch.

Screws

Tightening torque

ABJ (BJ) switches

M1.2

Not more than 0.098 N·m

M2.3

Not more than 0.29 N·m

M3.0

Not more than 0.29 N·m

ABS (BS) switches

M2.3

Not more than 0.29 N·m

ABV (BV) switches

M3.0

Not more than 0.49 N·m

2)  Fixed pin type 

To secure the switch unit, thermally crimp or press-fit the mounting 
pins. If the pins are to be press-fitted, install a guide on the opposite 

surface to the mounting pins to prevent them from slipping out of 
position and developing play.

3)  Be sure to maintain adequate insulating clearance between each 

terminal and ground.

4)  The positioning of the switch should be such that direct force is not 

applied to the pushbutton or actuator in its free position. 
The operating force to the pushbutton should only be applied in a 
perpendicular direction.

5)  The standard value of overtravel used should be within the range of 

70% to 100% of the rated OT value.

6)  When soldering the BV type turquoise switch or the immersion 

protected type of the BJ and BS type switches, the sealing material 
sometimes forms a lump or bulge at the base of the terminal or 
lead. Be sure to allow enough space for this when attaching the 
switch.

Soldering operations

1)  Manual soldering: Perform soldering in less than 3 seconds with 

maximum 350 C iron. Care should be taken not to apply force to the 
terminals during soldering. We recommend a soldering iron with 
temperature adjustment in order to prevent poor quality soldering. 
Please consult us if you intend to use a soldering iron of 60 W or 
higher.

2)  Terminal portions should not be moved within 1 minute after 

soldering.

Soldering time

ABJ (BJ) switches

Within 3 seconds

ABS (BS) switches

Within 3 seconds

ABV (BV) switches

Within 5 seconds

Selection of the switch

Allow for up to  20% variation of the specified characteristics values 

to compensate for long term operational wear of the switch in your 
design.

Cautions regarding use

1)  When switching inductive loads (relays, solenoids, buzzers, 

etc.), an arc absorbing circuit is recommended to protect the 
contacts.

2)  If switching of the contact is synchronized with the phase of the AC 

power, reduced electrical life or welded contact may occur. 
Therefore, test the switch while it is operating under actual loads for 
this condition. If found, you may wish to take corrective action in 
your design.

3)  In the slow or high speed operating condition, the electrical life 

might be greatly reduced depending upon the switching load. 
Please consult us before use.

4)  Using lever type in do not condition, there is the concern that the 

flexible part may be impeded and return movement may not be 

possible. In this situation take the following precautions: 
• Select a product of higher OF or use a leaf type lever. 
• Attach a protective cover to the lever.

5)  If the leaf lever type switch is excessively pushed (pushed further 

than the operational limit position) or switching is done at high 
speed or is accompanied by the impact, the lever will break. 
Please be careful. Also, be careful with the short roller lever type 
ABV (BV) switch as improper return may result from pressing too 
much.

Protection from dust, water and corrosive gas

1)  The pin button and the space around the body cap Turquoise 

switches are sealed with elastic material, the terminal portion is 
integrally molded. This prevents dust entry and protects the switch 
against corrosive gases. Wireleaded types are recommended for 
applications subject to water or oil splash. 
However, avoid soaking these immersion protected types in oil or 
water, because those types are not of completely oil tight 
construction.

2)  Switch operation or rapid temperature change while water droplets 

are on the switch may cause the water invasion inside the switch 
because of breathing action on condensation. 
Especially do not use switch in a bath.  
If sources of silicon gas are existing in the vicinity of the switch 

(silicon rubber, silicon oil, silicon coating, and silicon filler, etc.), 

silicon gas (low molecular siloxane, etc.) will be emitted and it will 
get into the product due to the permeability of the plastic. 
If the switch is used or stored in such an environment, silicon 
compound might generate on the contacts, cause the and faulty 
contacting. Therefore, please do not use sources that can emit 
silicon gas in the vicinity of the switch. 

Do not use in areas where flammable or explosive gases from 

gasoline and thinner, etc., may be present.

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Summary of Contents for ABV 1 Series

Page 1: ...NG INFORMATION PART NO ABV 1 Operating Force OF by pin plunger Max 4 0 98 N 5 1 96 N Safety standard Null Safety standard un acquiring 3 UL C UL ENEC VDE R Improved short roller lever Contact material 0 AgNi alloy 1 AgNi alloy Au clad Actuator 0 Pin plunger 2 Hinge lever 4 Simulated roller lever 5 Short roller lever 6 Roller lever Terminal 2 187 quick connect terminal 6 Wire leads Contact form 1 S...

Page 2: ...T N O 0 59 N ABV123240 ABV163240 1 18 N ABV123250 ABV163250 Simulated roller lever SPDT 0 59 N ABV121440 ABV161440 1 18 N ABV121450 ABV161450 SPST N C 0 59 N ABV122440 ABV162440 1 18 N ABV122450 ABV162450 SPST N O 0 59 N ABV123440 ABV163440 1 18 N ABV123450 ABV163450 Short roller lever SPDT 1 08 N ABV121540R ABV161540R 2 16 N ABV121550R ABV161550R SPST N C 1 08 N ABV122540R ABV162540R 2 16 N ABV12...

Page 3: ... N O 0 59 N ABV123241 ABV163241 1 18 N ABV123251 ABV163251 Simulated roller lever SPDT 0 59 N ABV121441 ABV161441 1 18 N ABV121451 ABV161451 SPST N C 0 59 N ABV122441 ABV162441 1 18 N ABV122451 ABV162451 SPST N O 0 59 N ABV123441 ABV163441 1 18 N ABV123451 ABV163451 Short roller lever SPDT 1 08 N ABV121541R ABV161541R 2 16 N ABV121551R ABV161551R SPST N C 1 08 N ABV122541R ABV162541R 2 16 N ABV122...

Page 4: ...Au clad contact type Terminal type Max 50 mΩ Wire leads Max 100 mΩ by voltage drop 0 1 A 6 to 8 V DC Allowable operating speed 1 to 500 mm sec Max operating cycle rate 120 cpm Ambient temperature 40 to 85 C Unit weight Approx 7 g Terminal type Protection grade IP67 except exposed terminal part of terminal type Note Test conditions and judgement are complying with NECA C4505 Operating characteristi...

Page 5: ...0 25 0 05 General tolerance 0 4 5 0 Pre travel PT Max 3 2 35 8 0 5 Operating Position OP 15 3 1 2 10 6 17 2 DIMENSIONS CAD The CAD data of the products with a CAD mark can be downloaded from our Website Unit mm CAD Pin plunger 187 quick connect terminal External dimensions Pretravel PT Max 1 6 mm Movement Differential MD Max 0 4 mm Overtravel OT Min 0 8 mm Operating Position OP 14 7 0 6 mm Hinge l...

Page 6: ... tolerance 0 4 φ4 8 4 9 Pre travel PT Max 3 2 Operating Position OP 20 7 1 2 34 2 0 5 Simulated roller lever External dimensions Pretravel PT Max 3 2 mm Movement Differential MD Max 1 2 mm Overtravel OT Min 1 2 mm Operating Position OP 18 5 1 2 mm Short roller lever External dimensions Pretravel PT Max 1 6 mm Movement Differential MD Max 0 5 mm Overtravel OT Min 0 8 mm Operating Position OP 20 7 0...

Page 7: ...oved products lead wire is changed to UL compliant AWG18 General tolerance 0 4 10 0 10 3 COM N O N C 15 9 36 0 22 2 0 1 3 4 2 8 15 2 300 10 20 2 0 3 Operating Position OP 14 7 0 6 Pre travel PT Max 1 6 10 3 0 1 2 8 φ3 1 0 25 0 05 3 1 0 25 0 05 Wire lead thickness 0 75 mm2 Wire lead color COM Black N O White N C Red Please refer to the latest product specifications when designing your product Reque...

Page 8: ...seconds Selection of the switch Allow for up to 20 variation of the specified characteristics values to compensate for long term operational wear of the switch in your design Cautions regarding use 1 When switching inductive loads relays solenoids buzzers etc an arc absorbing circuit is recommended to protect the contacts 2 If switching of the contact is synchronized with the phase of the AC power...

Page 9: ...switches Submerge at 1 m below the water surface for 30 minutes 1000 100 10 2 4 6 8 10 12 14 16 18 20 22 24 Standard value 30 minutes Elapsed time h Insulation resistance MΩ ㅡ Hydrogen sulfide exposure test Test conditions Concentration 3 ppm Temperature 40 C Humidity 75 RH 0 100 200 300 400 500 100 Ω 10 Ω 1 Ω 100 mΩ 10 mΩ Elapsed time h Turquoise switches Typical products Contact resistance Oil p...

Page 10: ...otection indicated by the 1st Characteristics number 1st Characteristics number Protection level IEC60529 Solid matter 0 No protection 1 Protected against solid matter larger than 50 mm 2 Protected against solid matter larger than 12 mm 3 Protected against solid matter larger than 2 5 mm 4 Protected against solid matter larger than 1 0 mm 5 Dust protected type Prevents dust that is large enough to...

Page 11: ...lectrical life The service life when the rated load is connected to the contact and switching operations are performed The life test is performed at a switching frequency of 20 times minute and operating speed of 100 mm second at the regular cam Contact form This refers to the components determining the type of application which make up the electrical input output circuits in the contact SPDT SPST...

Page 12: ...equired to move from an operating position to a total travel position Movement Pretravel PT mm degree Max Distance or agree of the actuator movement from free position to operating position Overtravel OT mm degree Min The distance or degree which the actuator is permitted to travel after actuation without any damage to the switching mechanism Movement Differential MD mm degree Max The distance or ...

Page 13: ...in contact failures or contact fusion 2 An extremely high activation speed may cause damage to contacts or contact response failure Driving Mechanism Use of a driving mechanism which will cause physical impact to the actuator should be avoided Example Bad Good TECHNICAL NOTES ON ELECTRICAL CHARACTERISTICS 1 The snap action switch is designed for AC operations While it has small contact gaps and no...

Page 14: ... AC and DC Impedance of r is nearly equal to impedance of R C 0 1 μF R diode Contact for snap action switch 1 For DC circuits only ZNR Varistor Contact for snap action switch Induction load Can be used for both AC and DC 2 Do not connect the contacts on individual switches to different type or different poles of the power supply Examples of power supply connections connection to different poles PL...

Page 15: ...ing hole 2 Depressed position The plunger lever should be pressed down to 70 or more of OT Over Travel Therefore the depressed position should be calculated based on the minimum value of OP Operating Position and the 70 and 100 of the OT value OP Min 70 of OT 8 0 0 84 7 16 mm OP Min 100 of OT 8 0 1 2 6 80 mm The plunger lever should be pressed down to the position of 6 80 to 7 16 mm from the mount...

Page 16: ...sation can cause adverse conditions such as deterioration of insulation coil cutoff and rust Condensation or other moisture may freeze on the switch when the temperatures is lower than 0 C 32 F This causes problems such as sticking of movable parts or operational time lags The plastic becomes brittle if the switch is exposed to a low temperature low humidity environment for long periods of time St...

Page 17: ...r is required Hinge lever Large Medium Small Possible Little force required for operation Appropriate for use with low speed cams and dogs has large stroke Lever available in various shapes to fit operating unit Simulated roller lever Large Medium Small Possible Tip of hinge lever is bent into a semi circle enabling use as a simple roller type Leaf lever Large Large Small Excellent Play in lever i...

Page 18: ... Electromechanical Control Business Division industral panasonic com ac e Specifications are subject to change without notice 1006 Oaza Kadoma Kadoma shi Osaka 571 8506 Japan Panasonic Corporation 2021 AECTB7E 202110 ...

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