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Panasonic Corporation Electromechanical Control Business Division

industrial.panasonic.com/ac/e/

Technical Terminology & Cautions for Use (Detection Switches)

Panasonic Corporation 2021

AECTB36E   202110

TECHNICAL NOTES ON MECHANICAL CHARACTERISTICS

Actuation Force and Stroke

Adequate stroke setting is the key to high reliability. It is also 

important that adequate contact force be ’maintained to ensure high 

reliability. For a normally closed (N.C.) circuit, the driving mechanism 
should be set so that the actuator is normally in the free position. 
For a normally open (N.O.) circuit, the actuator should be pressed to 
70% to 100% of the specified stroke to absorb possible errors.
If the stroke is set too close to the operating point (OP), this may 
cause unstable contact, and in the worst case may cause actuator 

damage due to inertia of the drive mechanism. It is advisable that 
the stroke be adjusted with the mounting plate or driving 
mechanism.

The figure at right shows a typical example of activation
and contact forces varying with stroke.
In the vicinity of the OP and RP, the contact force is diminished, 
causing chatter and contact bounce immediately before or after

reversal. For this reason, use the switch while giving
due consideration to this. This also causes the snap action switch to 
be sensitive to vibration or shock.

OF

RF

PT

N.C.

On FP

On reversal
On reversal

On OTP

N.O.

Stroke

MD

OT

FP

RP

OP

TTP  Stroke

Contact force

Operating force

Changes in Operating Characteristics

Exercise design care so that malfunctions will not occur if the 

operating characteristics vary by as much as 20% from, rated 

values.
<Example>

In the OF Max. 0.98N specification for FS snap-action switches, 
the allowable Max. is 0.98 N (100%+20%) = 1.18 N
In the RF Min. 0.15 N Min. specification
the allowable Min. 0.15 N (100%–20%) = 0.12 N

Mechanical Conditions for Type Selection

Actuator type should be selected according to activation method, 
activation speed, activation rate, and activation frequency.
1)  An extremely slow activation speed may cause unstable contact 

transfer, possibly resulting in contact failures or contact fusion.

2)  An extremely high activation speed may cause damage to 

contacts or contact response failure.

Driving Mechanism

Use of a driving mechanism which will cause physical impact to the 

actuator should be avoided.

<Example> 

Bad

Good

TECHNICAL NOTES ON ELECTRICAL CHARACTERISTICS

1)  The snap-action switch is designed for AC operations. While it has 

small contact gaps and no arc absorber, it may be used for low-
capacity DC operations.

 

Please refer to the rating of each products

2)  For applications with very small switching voltage or current, choose 

the low-level load type (Au contact).

 

Small current and voltage application range (Au contact)

500

100

50

5

2

1

4

8

12

16

20

24

10

DC voltage (VDC)

 

Current (mA)

3)  When selecting a contact type of a snap-action switch to be used 

for low-level load switching, the following should be noted. 

Silver contacts’ surfaces are prone to be oxidized and form a sulfide 
film. The switch operates with no problems at thebeginning of use. 
However, as the contact surfaces develop films with time, the film 
may not be broken by the switching operation, causing a conduction 
failure. Therefore, please choose the Au contact type for switching a 
load of 0.1 A or below.

4) Application to Electronic Circuits

•  The snap-action switch contacts can sustain bounce or chatter 

when closed. Bounce or chatter can cause noise or pulse count 
errors when the snap action switch is used in electronic circuits.

• If contact bounce or chatter poses problems in the vicinity of the 

OP and RP, use a suitable absorption network, such as a C/ R 
network.

5)  Check the surge current, normal current and surge duration.
6)  Contact resistance given in performance specifications is measured 

with a voltage drop method using 6 to 8 V DC, 1 A (except for 
low-level load type). Contact resistance across COM and N.C. 

terminals is measured in the free position, while contact resistance 
across COM and N.O. terminals is measured in the total travel 
position.

7)  To prevent contact welding failure, be sure to use a serial resistance 

for each capacitive load.

8)  If snap-action switch operation is synchronized with the AC supply 

phase, this may cause: shortened electrical life, contact fusion 
failure, contact transfer, or other reliability problems.

ー 13 ー

Summary of Contents for ABV 1 Series

Page 1: ...NG INFORMATION PART NO ABV 1 Operating Force OF by pin plunger Max 4 0 98 N 5 1 96 N Safety standard Null Safety standard un acquiring 3 UL C UL ENEC VDE R Improved short roller lever Contact material 0 AgNi alloy 1 AgNi alloy Au clad Actuator 0 Pin plunger 2 Hinge lever 4 Simulated roller lever 5 Short roller lever 6 Roller lever Terminal 2 187 quick connect terminal 6 Wire leads Contact form 1 S...

Page 2: ...T N O 0 59 N ABV123240 ABV163240 1 18 N ABV123250 ABV163250 Simulated roller lever SPDT 0 59 N ABV121440 ABV161440 1 18 N ABV121450 ABV161450 SPST N C 0 59 N ABV122440 ABV162440 1 18 N ABV122450 ABV162450 SPST N O 0 59 N ABV123440 ABV163440 1 18 N ABV123450 ABV163450 Short roller lever SPDT 1 08 N ABV121540R ABV161540R 2 16 N ABV121550R ABV161550R SPST N C 1 08 N ABV122540R ABV162540R 2 16 N ABV12...

Page 3: ... N O 0 59 N ABV123241 ABV163241 1 18 N ABV123251 ABV163251 Simulated roller lever SPDT 0 59 N ABV121441 ABV161441 1 18 N ABV121451 ABV161451 SPST N C 0 59 N ABV122441 ABV162441 1 18 N ABV122451 ABV162451 SPST N O 0 59 N ABV123441 ABV163441 1 18 N ABV123451 ABV163451 Short roller lever SPDT 1 08 N ABV121541R ABV161541R 2 16 N ABV121551R ABV161551R SPST N C 1 08 N ABV122541R ABV162541R 2 16 N ABV122...

Page 4: ...Au clad contact type Terminal type Max 50 mΩ Wire leads Max 100 mΩ by voltage drop 0 1 A 6 to 8 V DC Allowable operating speed 1 to 500 mm sec Max operating cycle rate 120 cpm Ambient temperature 40 to 85 C Unit weight Approx 7 g Terminal type Protection grade IP67 except exposed terminal part of terminal type Note Test conditions and judgement are complying with NECA C4505 Operating characteristi...

Page 5: ...0 25 0 05 General tolerance 0 4 5 0 Pre travel PT Max 3 2 35 8 0 5 Operating Position OP 15 3 1 2 10 6 17 2 DIMENSIONS CAD The CAD data of the products with a CAD mark can be downloaded from our Website Unit mm CAD Pin plunger 187 quick connect terminal External dimensions Pretravel PT Max 1 6 mm Movement Differential MD Max 0 4 mm Overtravel OT Min 0 8 mm Operating Position OP 14 7 0 6 mm Hinge l...

Page 6: ... tolerance 0 4 φ4 8 4 9 Pre travel PT Max 3 2 Operating Position OP 20 7 1 2 34 2 0 5 Simulated roller lever External dimensions Pretravel PT Max 3 2 mm Movement Differential MD Max 1 2 mm Overtravel OT Min 1 2 mm Operating Position OP 18 5 1 2 mm Short roller lever External dimensions Pretravel PT Max 1 6 mm Movement Differential MD Max 0 5 mm Overtravel OT Min 0 8 mm Operating Position OP 20 7 0...

Page 7: ...oved products lead wire is changed to UL compliant AWG18 General tolerance 0 4 10 0 10 3 COM N O N C 15 9 36 0 22 2 0 1 3 4 2 8 15 2 300 10 20 2 0 3 Operating Position OP 14 7 0 6 Pre travel PT Max 1 6 10 3 0 1 2 8 φ3 1 0 25 0 05 3 1 0 25 0 05 Wire lead thickness 0 75 mm2 Wire lead color COM Black N O White N C Red Please refer to the latest product specifications when designing your product Reque...

Page 8: ...seconds Selection of the switch Allow for up to 20 variation of the specified characteristics values to compensate for long term operational wear of the switch in your design Cautions regarding use 1 When switching inductive loads relays solenoids buzzers etc an arc absorbing circuit is recommended to protect the contacts 2 If switching of the contact is synchronized with the phase of the AC power...

Page 9: ...switches Submerge at 1 m below the water surface for 30 minutes 1000 100 10 2 4 6 8 10 12 14 16 18 20 22 24 Standard value 30 minutes Elapsed time h Insulation resistance MΩ ㅡ Hydrogen sulfide exposure test Test conditions Concentration 3 ppm Temperature 40 C Humidity 75 RH 0 100 200 300 400 500 100 Ω 10 Ω 1 Ω 100 mΩ 10 mΩ Elapsed time h Turquoise switches Typical products Contact resistance Oil p...

Page 10: ...otection indicated by the 1st Characteristics number 1st Characteristics number Protection level IEC60529 Solid matter 0 No protection 1 Protected against solid matter larger than 50 mm 2 Protected against solid matter larger than 12 mm 3 Protected against solid matter larger than 2 5 mm 4 Protected against solid matter larger than 1 0 mm 5 Dust protected type Prevents dust that is large enough to...

Page 11: ...lectrical life The service life when the rated load is connected to the contact and switching operations are performed The life test is performed at a switching frequency of 20 times minute and operating speed of 100 mm second at the regular cam Contact form This refers to the components determining the type of application which make up the electrical input output circuits in the contact SPDT SPST...

Page 12: ...equired to move from an operating position to a total travel position Movement Pretravel PT mm degree Max Distance or agree of the actuator movement from free position to operating position Overtravel OT mm degree Min The distance or degree which the actuator is permitted to travel after actuation without any damage to the switching mechanism Movement Differential MD mm degree Max The distance or ...

Page 13: ...in contact failures or contact fusion 2 An extremely high activation speed may cause damage to contacts or contact response failure Driving Mechanism Use of a driving mechanism which will cause physical impact to the actuator should be avoided Example Bad Good TECHNICAL NOTES ON ELECTRICAL CHARACTERISTICS 1 The snap action switch is designed for AC operations While it has small contact gaps and no...

Page 14: ... AC and DC Impedance of r is nearly equal to impedance of R C 0 1 μF R diode Contact for snap action switch 1 For DC circuits only ZNR Varistor Contact for snap action switch Induction load Can be used for both AC and DC 2 Do not connect the contacts on individual switches to different type or different poles of the power supply Examples of power supply connections connection to different poles PL...

Page 15: ...ing hole 2 Depressed position The plunger lever should be pressed down to 70 or more of OT Over Travel Therefore the depressed position should be calculated based on the minimum value of OP Operating Position and the 70 and 100 of the OT value OP Min 70 of OT 8 0 0 84 7 16 mm OP Min 100 of OT 8 0 1 2 6 80 mm The plunger lever should be pressed down to the position of 6 80 to 7 16 mm from the mount...

Page 16: ...sation can cause adverse conditions such as deterioration of insulation coil cutoff and rust Condensation or other moisture may freeze on the switch when the temperatures is lower than 0 C 32 F This causes problems such as sticking of movable parts or operational time lags The plastic becomes brittle if the switch is exposed to a low temperature low humidity environment for long periods of time St...

Page 17: ...r is required Hinge lever Large Medium Small Possible Little force required for operation Appropriate for use with low speed cams and dogs has large stroke Lever available in various shapes to fit operating unit Simulated roller lever Large Medium Small Possible Tip of hinge lever is bent into a semi circle enabling use as a simple roller type Leaf lever Large Large Small Excellent Play in lever i...

Page 18: ... Electromechanical Control Business Division industral panasonic com ac e Specifications are subject to change without notice 1006 Oaza Kadoma Kadoma shi Osaka 571 8506 Japan Panasonic Corporation 2021 AECTB7E 202110 ...

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