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Panasonic Corporation Electromechanical Control Business Division

industrial.panasonic.com/ac/e/

Technical Terminology & Cautions for Use (Detection Switches)

Panasonic Corporation 2021

AECTB36E   202110

MOUNTING STATE AND ENVIRONMENT

Checking the insulation distance

After mounting and wiring, check the insulation distance between 
terminals and the ground. If the insulation distance is inadequate, 
mount insulating material between as required.

Fastening the snap-action switch body

See the Section “CAUTIONS FOR USE” for the individual switch.

Position adjustment with effector

1)  The effector should be positioned so that direct force is not applied 

to the plunger or actuator in its free position. The operating force to 

the plunger should only be applied in a perpendicular direction.

2)  Note that the use of the switch as a stopper may cause an 

operational problem.

Switch installation position

 Basically, the switch should be installed so that the object to 

press 

the switch’s plunger or lever can press it down to 70 to 100% of OT 

of the switch. When determining the position, the tolerance of OP 
(Operating Position) and other factors should be taken into account.
The following describes the case where the strictest tolerance 
conditions are adopted.

 Example: Hinge lever type FS switch

 

Reference values:  OP = 8.8±0.8 mm

 

PT = Max. 2.8 mm

 

OT = Min. 1.2 mm

FP

OP

PT

TTP

OT

(1)  When the switch is not pressed 

The object to press the lever should not be in contact with the 
lever. 
For this purpose, the object should be at a distance from the 
switch father than the maximum FP (Free Position) value. 

FP Max = OP Max + PT Max = 9.6 + 2.8 = 12.4 mm Max

 

The object should be at a distance of 12.4 mm or more

 

from the mounting hole.

(2)  Depressed position

 

The plunger/lever should be pressed down to 70% or more of 

OT (Over Travel). Therefore, the depressed position should be 
calculated based on the minimum value of OP (Operating 

Position) and the 70 and 100% of the OT value.

 

OP Min - 70% of OT = 8.0 - 0.84 = 7.16 mm

 

OP Min - 100% of OT = 8.0 - 1.2 = 6.80 mm

 

The plunger/lever should be pressed down to the position of 

6.80 to 7.16 mm from the mounting hole.

Soldering precautions

For manual soldering, lay the terminals flat (horizontal with the 
ground) and quickly perform the soldering operation using a 
soldering iron with the appropriate heat capacity and the proper 
amount of solder. Take care that the flux does not flow into the 
switch interior by using a ventilation fan to discharge flux gas and to 
prevent contact of the switch body with the soldering iron tip.
Be careful not to apply force to the lead wires or the terminal 
portions immediately after soldering.
The temperature setting and time conditions vary depending on the 

product.
See the section “CAUTIONS FOR USE” for each product.

<Examples>

Soldering iron tip

Wrong

Correct

Avoid using in a silicon atmosphere

Avoid using organic silicon rubber, adhesives, sealing compounds, 
oil, grease, and wires in a silicon atmosphere.

 Please consult us when using under the following 

conditions*:

1)  Environments where hydrogen sulfide or other corrosive gases are 

present.

2)  Environments where gasoline, thinner or other flammable, explosive 

gases are present.

3)  Dusty environments (for non-seal type snap action switches).

4)  The perpendicular operating speed exceeds the allowable operating 

speed.

5)  Switching between different poles.
6)  Use in environments not in the prescribed temperature or humidity 

range.

Storage precautions

To prevent discoloration due to sulfurization of the terminals (silver- 

plated), store the switches in a polyethylene bag or other suitable 

airtight container.

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Summary of Contents for ABV 1 Series

Page 1: ...NG INFORMATION PART NO ABV 1 Operating Force OF by pin plunger Max 4 0 98 N 5 1 96 N Safety standard Null Safety standard un acquiring 3 UL C UL ENEC VDE R Improved short roller lever Contact material 0 AgNi alloy 1 AgNi alloy Au clad Actuator 0 Pin plunger 2 Hinge lever 4 Simulated roller lever 5 Short roller lever 6 Roller lever Terminal 2 187 quick connect terminal 6 Wire leads Contact form 1 S...

Page 2: ...T N O 0 59 N ABV123240 ABV163240 1 18 N ABV123250 ABV163250 Simulated roller lever SPDT 0 59 N ABV121440 ABV161440 1 18 N ABV121450 ABV161450 SPST N C 0 59 N ABV122440 ABV162440 1 18 N ABV122450 ABV162450 SPST N O 0 59 N ABV123440 ABV163440 1 18 N ABV123450 ABV163450 Short roller lever SPDT 1 08 N ABV121540R ABV161540R 2 16 N ABV121550R ABV161550R SPST N C 1 08 N ABV122540R ABV162540R 2 16 N ABV12...

Page 3: ... N O 0 59 N ABV123241 ABV163241 1 18 N ABV123251 ABV163251 Simulated roller lever SPDT 0 59 N ABV121441 ABV161441 1 18 N ABV121451 ABV161451 SPST N C 0 59 N ABV122441 ABV162441 1 18 N ABV122451 ABV162451 SPST N O 0 59 N ABV123441 ABV163441 1 18 N ABV123451 ABV163451 Short roller lever SPDT 1 08 N ABV121541R ABV161541R 2 16 N ABV121551R ABV161551R SPST N C 1 08 N ABV122541R ABV162541R 2 16 N ABV122...

Page 4: ...Au clad contact type Terminal type Max 50 mΩ Wire leads Max 100 mΩ by voltage drop 0 1 A 6 to 8 V DC Allowable operating speed 1 to 500 mm sec Max operating cycle rate 120 cpm Ambient temperature 40 to 85 C Unit weight Approx 7 g Terminal type Protection grade IP67 except exposed terminal part of terminal type Note Test conditions and judgement are complying with NECA C4505 Operating characteristi...

Page 5: ...0 25 0 05 General tolerance 0 4 5 0 Pre travel PT Max 3 2 35 8 0 5 Operating Position OP 15 3 1 2 10 6 17 2 DIMENSIONS CAD The CAD data of the products with a CAD mark can be downloaded from our Website Unit mm CAD Pin plunger 187 quick connect terminal External dimensions Pretravel PT Max 1 6 mm Movement Differential MD Max 0 4 mm Overtravel OT Min 0 8 mm Operating Position OP 14 7 0 6 mm Hinge l...

Page 6: ... tolerance 0 4 φ4 8 4 9 Pre travel PT Max 3 2 Operating Position OP 20 7 1 2 34 2 0 5 Simulated roller lever External dimensions Pretravel PT Max 3 2 mm Movement Differential MD Max 1 2 mm Overtravel OT Min 1 2 mm Operating Position OP 18 5 1 2 mm Short roller lever External dimensions Pretravel PT Max 1 6 mm Movement Differential MD Max 0 5 mm Overtravel OT Min 0 8 mm Operating Position OP 20 7 0...

Page 7: ...oved products lead wire is changed to UL compliant AWG18 General tolerance 0 4 10 0 10 3 COM N O N C 15 9 36 0 22 2 0 1 3 4 2 8 15 2 300 10 20 2 0 3 Operating Position OP 14 7 0 6 Pre travel PT Max 1 6 10 3 0 1 2 8 φ3 1 0 25 0 05 3 1 0 25 0 05 Wire lead thickness 0 75 mm2 Wire lead color COM Black N O White N C Red Please refer to the latest product specifications when designing your product Reque...

Page 8: ...seconds Selection of the switch Allow for up to 20 variation of the specified characteristics values to compensate for long term operational wear of the switch in your design Cautions regarding use 1 When switching inductive loads relays solenoids buzzers etc an arc absorbing circuit is recommended to protect the contacts 2 If switching of the contact is synchronized with the phase of the AC power...

Page 9: ...switches Submerge at 1 m below the water surface for 30 minutes 1000 100 10 2 4 6 8 10 12 14 16 18 20 22 24 Standard value 30 minutes Elapsed time h Insulation resistance MΩ ㅡ Hydrogen sulfide exposure test Test conditions Concentration 3 ppm Temperature 40 C Humidity 75 RH 0 100 200 300 400 500 100 Ω 10 Ω 1 Ω 100 mΩ 10 mΩ Elapsed time h Turquoise switches Typical products Contact resistance Oil p...

Page 10: ...otection indicated by the 1st Characteristics number 1st Characteristics number Protection level IEC60529 Solid matter 0 No protection 1 Protected against solid matter larger than 50 mm 2 Protected against solid matter larger than 12 mm 3 Protected against solid matter larger than 2 5 mm 4 Protected against solid matter larger than 1 0 mm 5 Dust protected type Prevents dust that is large enough to...

Page 11: ...lectrical life The service life when the rated load is connected to the contact and switching operations are performed The life test is performed at a switching frequency of 20 times minute and operating speed of 100 mm second at the regular cam Contact form This refers to the components determining the type of application which make up the electrical input output circuits in the contact SPDT SPST...

Page 12: ...equired to move from an operating position to a total travel position Movement Pretravel PT mm degree Max Distance or agree of the actuator movement from free position to operating position Overtravel OT mm degree Min The distance or degree which the actuator is permitted to travel after actuation without any damage to the switching mechanism Movement Differential MD mm degree Max The distance or ...

Page 13: ...in contact failures or contact fusion 2 An extremely high activation speed may cause damage to contacts or contact response failure Driving Mechanism Use of a driving mechanism which will cause physical impact to the actuator should be avoided Example Bad Good TECHNICAL NOTES ON ELECTRICAL CHARACTERISTICS 1 The snap action switch is designed for AC operations While it has small contact gaps and no...

Page 14: ... AC and DC Impedance of r is nearly equal to impedance of R C 0 1 μF R diode Contact for snap action switch 1 For DC circuits only ZNR Varistor Contact for snap action switch Induction load Can be used for both AC and DC 2 Do not connect the contacts on individual switches to different type or different poles of the power supply Examples of power supply connections connection to different poles PL...

Page 15: ...ing hole 2 Depressed position The plunger lever should be pressed down to 70 or more of OT Over Travel Therefore the depressed position should be calculated based on the minimum value of OP Operating Position and the 70 and 100 of the OT value OP Min 70 of OT 8 0 0 84 7 16 mm OP Min 100 of OT 8 0 1 2 6 80 mm The plunger lever should be pressed down to the position of 6 80 to 7 16 mm from the mount...

Page 16: ...sation can cause adverse conditions such as deterioration of insulation coil cutoff and rust Condensation or other moisture may freeze on the switch when the temperatures is lower than 0 C 32 F This causes problems such as sticking of movable parts or operational time lags The plastic becomes brittle if the switch is exposed to a low temperature low humidity environment for long periods of time St...

Page 17: ...r is required Hinge lever Large Medium Small Possible Little force required for operation Appropriate for use with low speed cams and dogs has large stroke Lever available in various shapes to fit operating unit Simulated roller lever Large Medium Small Possible Tip of hinge lever is bent into a semi circle enabling use as a simple roller type Leaf lever Large Large Small Excellent Play in lever i...

Page 18: ... Electromechanical Control Business Division industral panasonic com ac e Specifications are subject to change without notice 1006 Oaza Kadoma Kadoma shi Osaka 571 8506 Japan Panasonic Corporation 2021 AECTB7E 202110 ...

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