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1” (2.5 cm) min

1” (2.5 cm)

min

1” (2.5 cm)

min

Coaxial Vent Pipe
    & Air Intake

WARNING: Follow vent

manufacturer’s instruction
while installing vent. If
required, provide
additional clearances from
vent to combustibles per
vent manufacturer’s
instruction.

!

7

Installing the water heater :

This water heater must be installed in accordance with these instructions, local codes, utility company
requirements and/or in the absence of local codes, use the latest edition of the American National
Standard/National Fuel Gas Code. A copy can be purchased from either the American Gas Association, 400
North Capitol Street Northwest, Washington, DC 20001 as ANSI standard Z223.1 or National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269 as NFPA 54. In Canada, the latest edition of the CSA
B149.1 Natural Gas and Propane Installation, and the Canadian Electrical Code, CSA C22.1 Part 1, in the
absence of local codes.

Location of Water Heater

The water heater should not be located in
an area where leakage of the heat exchanger
or connections will result in damage to the
area adjacent to it or to lower floors of the
structure. 

When such areas cannot be avoided, it is
recommended that a suitable catch pan,
adequately drained, must be installed under
the water heater.

The pan must not restrict combustion 
air flow.

A gas fired water heater or any other appliance
should not be installed in a space where
liquids which give off flammable vapors are 
to be used or stored. Such liquids include
gasoline, LP gas (butane or propane), paint 
or adhesives and their thinners, solvents 
or removers.

Because of natural air movement in a room or
other enclosed space, flammable vapors can be
carried some distance from where their liquids
are being used or stored. The open flame of
the water heater’s main burner can ignite these
vapors causing an explosion or fire which may
result in severe burns, death or property
damage.

The water heater must be located so it is not
subject to physical damage, for example, by
moving vehicles, area flooding, etc. 

If the water heater is installed in a garage, it
should be installed so that the direct ignition
system and main burner are no less than 18
inches (45 cm) above the garage floor.

Raising the gas fired water heater will reduce
BUT NOT eliminate the possibility of lighting
the vapor of any flammable liquids which may
be improperly stored or accidentally spilled.

The water heater should be installed as
close as practical to the vent termination to
minimize vent length and the number of
elbows required for venting.

● 

The water heater 

should

be installed with

the proper venting materials and termination
suitable for 

Category III

venting.

A fire stop plate should be installed at every
penetration of a floor or ceiling if the vent is
not running in a fire rated shaft.

● 

Failure to install and properly vent the water
heater to the outdoors as outlined 
in the Venting Section of this manual 
can result in unsafe operation.

Long hot water lines should be insulated to
conserve water and energy. 

The water heater and water lines should 
be protected from exposure to freezing
temperatures.

Do not 

install the water heater in

bathrooms, bedrooms, any occupied rooms
normally kept closed, or in outdoor areas.

Do not

install the water heater in small,

poorly ventilated rooms, or in airtight 
rooms with air conditioning.

Do not

install water heater where subject 

to vibrations.

Do not

install the water heater in

Recreational Vehicles, Mobile Homes,
Boats and other Watercrafts.

Do not

install the water heater near vents

for heating or cooling.  A minimum of 4
feet (1.2 m) should be maintained.

Minimum clearance from combustible and
non-combustible construction is 1/2” (1.3
cm) sides, 0” rear (with support bracket);
12” (30 cm) from the bottom; 12” (30 cm)
from the front of the water heater; and 12”
(30 cm) from the top (24” [61 cm] from
front and top is recommended for servicing
purposes). 

Maintain a minimum clearance of 
1” (2.5 cm) around the coaxial vent pipe to
combustible or non-combustible
construction, unless otherwise specified by
vent manufacturer or installed in an
enclosed space. If the clearances stated on
the Instruction/Warning Label, located on
the front panel of the heater differ, install
the water heater according 
to the clearances stated on the label.

WARNING:

Combustible construction
refers to adjacent walls
and ceilings and should not
be confused with
combustible or flammable
products and materials.
Combustible and/or
flammable products and
materials should never be
stored in the vicinity of this
or any gas appliance.

!

min. 

1/2 " 

min. 

1/2 " 

min. 12" 

(24" (61 cm) minimum is
recommended for service)

min. 1"

min. 1"

(1.3 cm) 

(1.3 cm) 

(2.5 cm)

(2.5 cm)

(30 cm)

Minimum Clearance from

Combustible and 

Non-Combustible

Construction.

Top = 12" (30 cm)

Bottom = 12" 

Front = 12" (30 cm) Back = 0"*

Side = 1/2"

CoAxial Vent = 1"

*  (with support bracket)

Summary of Contents for PTG-53

Page 1: ...the proper installation and adjustment of the water heater and two to the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This...

Page 2: ...ce READ THIS MANUAL FOR YOUR RECORDS Write the model and serial numbers here You can find them on a label on the appliance Staple sales slip or cancelled check here Proof of the original purchase date...

Page 3: ...er flammable materials and liquids adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible mater...

Page 4: ...emote control and a dip switch adjustment Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is suppl...

Page 5: ...e or LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to...

Page 6: ...ON READ ALL INSTRUCTIONS BEFORE USING WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage per...

Page 7: ...of any flammable liquids which may be improperly stored or accidentally spilled The water heater should be installed as close as practical to the vent termination to minimize vent length and the numbe...

Page 8: ...entional frame masonry or metal construction infiltration air is normally adequate for proper combustion and ventilation If the water heater is installed in a confined space provisions for combustion...

Page 9: ...l the appliance vent adapter and properly vent the water heater to the outdoors as outlined in the Venting section of this manual will result in unsafe operation of the water heater causing death seri...

Page 10: ...and dispose of condensate from venting systems When a water heater is vented horizontally the vent pipe can have a DOWNWARD or UPWARD slope towards the termination If an UPWARD slope is used a condens...

Page 11: ...let to any building or other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91 cm for appliances 100 000 Btuh 3...

Page 12: ...maintenance Do NOT extend exposed vent pipe of indoor water heaters outside of building Guard vent against accidental contact with people and pets Indoor Water Heater 12 WARNING Moisture in the flue...

Page 13: ...ent seal is made Now attach the female end of the air intake tee to the male end of the 3 5 concentric vent pipe Push firmly on the air intake tee until the outer jacket has made contact with the snap...

Page 14: ...llow the vent manufacturer s recommended installation instructions provided with the vent purchased from the manufacturer Chase Requires 6 15 cm Clearance to Combustibles Firestop Firestop Roof Jack A...

Page 15: ...or pressure relief valve To ensure proper operation of the water heater the following water pressure guidelines should be followed Operation of the water heater requires the minimum water pressure of...

Page 16: ...e copper connections are recommended on the HOT and COLD water lines so that the water heater may disconnect easily for servicing if necessary Install a Check Valve between the water heater and the wa...

Page 17: ...be installed in the discharge line Notice Local codes govern the installation of relief valves If local codes require that a temperature and pressure relief valve should be installed the manufacturer...

Page 18: ...the action of LP gas Use compound sparingly on male threads only A sediment trap should be installed at the bottom of the gas line Do not use excessive force over 31 5 ft lbs 42 7 Nm in tightening the...

Page 19: ...controls can connect to the water heater Therefore a maximum of three controls can connect to the water heater No other manufacturer s controls are suitable for use with this water heater DO NOT atte...

Page 20: ...the water heater Place the remote control over the base plate Ensure the projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of th...

Page 21: ...eration Verify correct operation after servicing BK 8 R GR Y B O W BR WATER FLOW SENSOR OVER HEAT LIMITER BK GND GND THE CONNECTORS OF DUAL AND MULTIPLE LED CONTROL BATH BATH CONTROL1 CONTROL2 ARE INT...

Page 22: ...Water Filter Drain Valve Drain Hose To Suitable Drain 1 4 Per Foot Downward Pitch NOTICE The National Fuel Gas Code NFGC and B149 mandates a manual gas shut off valve See NFGC B149 for complete instru...

Page 23: ...y heat loss encountered with storage tank heaters This water heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused...

Page 24: ...sufficient for the water heater Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for...

Page 25: ...s label 2 Turn off all electric power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait...

Page 26: ...alves are available for reducing point of use water temperature by mixing hot and cold water in branch water lines Contact a licensed plumber or the local plumbing authority for further information Se...

Page 27: ...otter water increases the risk of scald injury Always supervise young children or others who are incapacitated The water heater is equipped with a device that will shut off the gas supply to the burne...

Page 28: ...nance and or cleaning ensure proper operation by turning on a hot water faucet Housekeeping Before performing Housekeeping tasks to this water heater turn the unit off and disconnect the power supply...

Page 29: ...tructions DO NOT operate the unit if vent system shows signs of leaking exhaust Check to make sure that the air intake and vent outlet on the termination has not been blocked or contain debris Burner...

Page 30: ...freezing conditions even for a short period of time be sure to drain all water from the unit as instructed above Exposure to freezing conditions can occur from down draft of venting system or from in...

Page 31: ...functions if applicable Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Incre...

Page 32: ...r safety devices Refer repairs to qualified service personnel CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconn...

Page 33: ...as noted below and number of parts desired CAUTION For your safety DO NOT attempt repair of electrical wiring gas piping burners vent connectors or other safety devices Refer repairs to qualified ser...

Page 34: ...then continue as listed below Press the SW2 button on the left hand side of the PCB for more than 1 second The LED on the PCB starts illuminating continuously At the same time the display of the Main...

Page 35: ...35 Notes...

Page 36: ...ll be located in the room that houses the appliance or equipment and shall a Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the...

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