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Care and cleaning of the water heater:

Routine Preventative Maintenance

Properly maintained, your water heater
will provide years of dependable trouble-
free service. 

It is recommended that a periodic
inspection of the burner, relief valve, air
intake filter, water filter and venting
system should be made by service
personnel qualified in gas appliance repair.

It is suggested that a routine preventive
maintenance program be established and
followed by the user.

At least once a year, lift and release the
lever handle on the pressure relief valve,
located in the hot outlet piping of the
water heater, to make certain the valve
operates freely. Allow several gallons to
flush through the discharge line to an 
open drain.

NOTICE: If the pressure relief valve 
on the hot water heater discharges
periodically, this may be due to a
problem in the water system. Contact
the water supplier or your plumbing
contractor on how to correct this. DO
NOT plug the relief valve outlet.

Rapid closing of faucets or solenoid
valves in automatic water using appliances
can cause a banging noise heard in a water
pipe. Strategically located risers in the
water pipe system or water hammer
arresting devices can be used to minimize
the problem.

Inspect the area around the water heater 
to ensure a safe operating environment.
Keep appliance area clear and free from
combustible materials, gasoline and other
flammable vapors and liquids.

Ensure the unit has not been damaged. 
If damage or denting is present, contact 
a service personnel to verify proper
operation.

Check for any abnormal sounds during
normal operation of the water heater.

All piping should be checked for gas
and/or water leaks. Refer to page 18 of
this manual for instructions on leak
testing.

The air intake and cold water supply
filters should be cleaned monthly. Refer to
the “Housekeeping” section for further
information.

DO NOT

operate the water heater if you

feel something is wrong with the unit.

DO NOT

allow children to operate or

otherwise handle the unit.

Notice:

After inspection, maintenance

and/or cleaning, ensure proper operation
by turning on a hot water faucet.

Housekeeping

Before performing Housekeeping tasks to
this water heater, turn the unit off and
disconnect the power supply.

Vacuum around the water heater for dust,
dirt and lint on a regular basis. 

Clean the water heater and remote control
by using a damp soft cloth with a few
drops of mild detergent and gently wiping
the surfaces of the unit. Wipe any
remaining moisture with a dry soft cloth.

To ensure sufficient ventilation and
combustion air supply, proper clearances
must be maintained. 

DO NOT block or obstruct the air
intake opening of the water heater. 
A minimum of 12” (30 cm) is required
between this combustion air inlet
opening and any obstruction.

The Air Intake and Water filters should be
cleaned on a monthly basis.

HOW TO CLEAN THE WATER FILTER:

Make sure the unit is OFF and the
electrical power supply has been
disconnected.

Turn the water supply OFF to the
heater.

Drain heater. See “Draining The
Water Heater” section on page 30.

Unscrew the water filter, and slide the
filter out.

DO NOT

tap the filter as it may deform

and/or damage the filter.

To remove severe sediment and dirt, use
a soft brush and wash with running
water.

Return the filter to the water heater and
screw in the filter.

Turn the electrical power supply and
cold water supply ON to the water
heater.

DANGER: Before

manually operating the
relief valve, make certain
no one will be exposed to
the danger of the hot water
released by the valve. The
water may be hot enough to
create a scald hazard. The
water should be released
into a suitable drain to
prevent injury or property
damage.

DANGER: Combustible

materials, such as clothing,
cleaning materials or
flammable liquids, etc., 
must not be placed against
or next to the water heater.

!

DANGER: Failure to

perform the recommended
Routine Preventative
Maintenance can harm the
proper operation of this
water heater, which can
cause carbon monoxide
dangers, excessive
hot water temperatures and
other potentially hazardous
conditions.

DANGER: Hotter water

increases the potential for
Hot Water Scalds.

!

DANGER: Shock Hazard

Make sure the electrical
power to the water heater is
off to avoid potential serious
injury or damage to
components.

!

28

Summary of Contents for PTG-53

Page 1: ...the proper installation and adjustment of the water heater and two to the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This...

Page 2: ...ce READ THIS MANUAL FOR YOUR RECORDS Write the model and serial numbers here You can find them on a label on the appliance Staple sales slip or cancelled check here Proof of the original purchase date...

Page 3: ...er flammable materials and liquids adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible mater...

Page 4: ...emote control and a dip switch adjustment Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is suppl...

Page 5: ...e or LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to...

Page 6: ...ON READ ALL INSTRUCTIONS BEFORE USING WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage per...

Page 7: ...of any flammable liquids which may be improperly stored or accidentally spilled The water heater should be installed as close as practical to the vent termination to minimize vent length and the numbe...

Page 8: ...entional frame masonry or metal construction infiltration air is normally adequate for proper combustion and ventilation If the water heater is installed in a confined space provisions for combustion...

Page 9: ...l the appliance vent adapter and properly vent the water heater to the outdoors as outlined in the Venting section of this manual will result in unsafe operation of the water heater causing death seri...

Page 10: ...and dispose of condensate from venting systems When a water heater is vented horizontally the vent pipe can have a DOWNWARD or UPWARD slope towards the termination If an UPWARD slope is used a condens...

Page 11: ...let to any building or other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91 cm for appliances 100 000 Btuh 3...

Page 12: ...maintenance Do NOT extend exposed vent pipe of indoor water heaters outside of building Guard vent against accidental contact with people and pets Indoor Water Heater 12 WARNING Moisture in the flue...

Page 13: ...ent seal is made Now attach the female end of the air intake tee to the male end of the 3 5 concentric vent pipe Push firmly on the air intake tee until the outer jacket has made contact with the snap...

Page 14: ...llow the vent manufacturer s recommended installation instructions provided with the vent purchased from the manufacturer Chase Requires 6 15 cm Clearance to Combustibles Firestop Firestop Roof Jack A...

Page 15: ...or pressure relief valve To ensure proper operation of the water heater the following water pressure guidelines should be followed Operation of the water heater requires the minimum water pressure of...

Page 16: ...e copper connections are recommended on the HOT and COLD water lines so that the water heater may disconnect easily for servicing if necessary Install a Check Valve between the water heater and the wa...

Page 17: ...be installed in the discharge line Notice Local codes govern the installation of relief valves If local codes require that a temperature and pressure relief valve should be installed the manufacturer...

Page 18: ...the action of LP gas Use compound sparingly on male threads only A sediment trap should be installed at the bottom of the gas line Do not use excessive force over 31 5 ft lbs 42 7 Nm in tightening the...

Page 19: ...controls can connect to the water heater Therefore a maximum of three controls can connect to the water heater No other manufacturer s controls are suitable for use with this water heater DO NOT atte...

Page 20: ...the water heater Place the remote control over the base plate Ensure the projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of th...

Page 21: ...eration Verify correct operation after servicing BK 8 R GR Y B O W BR WATER FLOW SENSOR OVER HEAT LIMITER BK GND GND THE CONNECTORS OF DUAL AND MULTIPLE LED CONTROL BATH BATH CONTROL1 CONTROL2 ARE INT...

Page 22: ...Water Filter Drain Valve Drain Hose To Suitable Drain 1 4 Per Foot Downward Pitch NOTICE The National Fuel Gas Code NFGC and B149 mandates a manual gas shut off valve See NFGC B149 for complete instru...

Page 23: ...y heat loss encountered with storage tank heaters This water heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused...

Page 24: ...sufficient for the water heater Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for...

Page 25: ...s label 2 Turn off all electric power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait...

Page 26: ...alves are available for reducing point of use water temperature by mixing hot and cold water in branch water lines Contact a licensed plumber or the local plumbing authority for further information Se...

Page 27: ...otter water increases the risk of scald injury Always supervise young children or others who are incapacitated The water heater is equipped with a device that will shut off the gas supply to the burne...

Page 28: ...nance and or cleaning ensure proper operation by turning on a hot water faucet Housekeeping Before performing Housekeeping tasks to this water heater turn the unit off and disconnect the power supply...

Page 29: ...tructions DO NOT operate the unit if vent system shows signs of leaking exhaust Check to make sure that the air intake and vent outlet on the termination has not been blocked or contain debris Burner...

Page 30: ...freezing conditions even for a short period of time be sure to drain all water from the unit as instructed above Exposure to freezing conditions can occur from down draft of venting system or from in...

Page 31: ...functions if applicable Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Incre...

Page 32: ...r safety devices Refer repairs to qualified service personnel CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconn...

Page 33: ...as noted below and number of parts desired CAUTION For your safety DO NOT attempt repair of electrical wiring gas piping burners vent connectors or other safety devices Refer repairs to qualified ser...

Page 34: ...then continue as listed below Press the SW2 button on the left hand side of the PCB for more than 1 second The LED on the PCB starts illuminating continuously At the same time the display of the Main...

Page 35: ...35 Notes...

Page 36: ...ll be located in the room that houses the appliance or equipment and shall a Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the...

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