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Installing the water heater:

Water Supply Connections, continued

Notice:

If the water flow resistance of a

shower head is too high, the burner in the
water heater will fail to ignite. Keep the
shower head clean from debris that could
cause additional pressure drop.

Notice:

If using mixing valves on the

outlet, choose one that prevents cold water
pressure from overcoming hot water line
pressure.

Notice: If multiple water heaters are
installed in a manifold system, the
water piping must be in “Parallel”. A
water pressure of 40 psi (276 kPa) is
recommended for each water heater for
proper operation of the water heaters.

Alternate Water Piping Arrangement
with Optional Valve Kit

Valve kits may be purchased and installed as
optional items. Contact your distributor or
place of purchase for details.They allow for
one person full diagnostic testing and ease
of flushing the system. The kit includes two
full port isolation valves, one for the cold
side and one for the hot side. Refer to 
page 22.

Install a shutoff valve near the inlet of the
water heater for service and draining
purposes.

It is not recommended to use pipes with
smaller diameters than the water supply
connection of the water heater.

Before connecting the water supply pipe
to the water heater, open the shutoff valve
and clean out sand, debris, air, caulking
material, etc. inside the pipe. Connect to
the water inlet, then check water flow.
Close the shutoff valve and clean the
water filter.

Be sure to connect the water inlet and the
hot water outlet as shown on the water
heater. If reversed, the water heater will
not function.

Installation of unions or flexible copper
connections are recommended on the
HOT and COLD water lines, so that the
water heater may disconnect easily for
servicing, if necessary.

Install a Check Valve between the water
heater and the water shutoff valve (see the
top left diagram).

The following should be addressed in
regards to the HOT WATER OUTLET:

Connections between the water heater
and point(s) of use should be as short
and direct as possible.

DO NOT use lead or plastic pipe.

To conserve energy and minimize heat
loss, insulation of hot water piping is
recommended (see Hot and Cold Pipe
Insulation Installation on page 24).

Notice

: The flow rate of hot water may

vary when more than two faucets
(appliances, fixtures, etc.) are being used
simultaneously.

Notice

: The pipes MUST be completely

drainable. If the hot water faucets are
located at a point higher than the water
heater, place a drain valve at the lowest
point (see diagram at the left).

Water Filter

Check Valve

Water Inlet

Clean the
Water Filter

Water

Nipple

Air 

Relief 
Valve

Hot 

Water 

Tap

 Drain Valve

CAUTION: This water

heater must only be used with
the following water supply
system conditions:

With clean, potable water
free of corrosive chemicals,
sand, dirt or other
contaminates.

With inlet water
temperatures above 32°F
(0°C), but not exceeding
120°F (49°C).

Free of lime and scale
deposits.

DO NOT reverse the hot 
and cold water connections.
The water heater will 
not operate.

Notice: Use only teflon tape on cold
and hot water connections and
lines.

16

This appliance is not
intended for space heating
application.  Do not 
connect this heater to
waterlines previously 
used for space heating 
or non-potable water
distribution. All water
piping and components 
shall be suitable for 
potable water.

Roof Jack

Adjustable
Roof Flashing

Rain Cap

Storm
Collar

Alternate

Vertical Vent Termination with

Rain Cap

Summary of Contents for PTG-53

Page 1: ...the proper installation and adjustment of the water heater and two to the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This...

Page 2: ...ce READ THIS MANUAL FOR YOUR RECORDS Write the model and serial numbers here You can find them on a label on the appliance Staple sales slip or cancelled check here Proof of the original purchase date...

Page 3: ...er flammable materials and liquids adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible mater...

Page 4: ...emote control and a dip switch adjustment Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is suppl...

Page 5: ...e or LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to...

Page 6: ...ON READ ALL INSTRUCTIONS BEFORE USING WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage per...

Page 7: ...of any flammable liquids which may be improperly stored or accidentally spilled The water heater should be installed as close as practical to the vent termination to minimize vent length and the numbe...

Page 8: ...entional frame masonry or metal construction infiltration air is normally adequate for proper combustion and ventilation If the water heater is installed in a confined space provisions for combustion...

Page 9: ...l the appliance vent adapter and properly vent the water heater to the outdoors as outlined in the Venting section of this manual will result in unsafe operation of the water heater causing death seri...

Page 10: ...and dispose of condensate from venting systems When a water heater is vented horizontally the vent pipe can have a DOWNWARD or UPWARD slope towards the termination If an UPWARD slope is used a condens...

Page 11: ...let to any building or other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91 cm for appliances 100 000 Btuh 3...

Page 12: ...maintenance Do NOT extend exposed vent pipe of indoor water heaters outside of building Guard vent against accidental contact with people and pets Indoor Water Heater 12 WARNING Moisture in the flue...

Page 13: ...ent seal is made Now attach the female end of the air intake tee to the male end of the 3 5 concentric vent pipe Push firmly on the air intake tee until the outer jacket has made contact with the snap...

Page 14: ...llow the vent manufacturer s recommended installation instructions provided with the vent purchased from the manufacturer Chase Requires 6 15 cm Clearance to Combustibles Firestop Firestop Roof Jack A...

Page 15: ...or pressure relief valve To ensure proper operation of the water heater the following water pressure guidelines should be followed Operation of the water heater requires the minimum water pressure of...

Page 16: ...e copper connections are recommended on the HOT and COLD water lines so that the water heater may disconnect easily for servicing if necessary Install a Check Valve between the water heater and the wa...

Page 17: ...be installed in the discharge line Notice Local codes govern the installation of relief valves If local codes require that a temperature and pressure relief valve should be installed the manufacturer...

Page 18: ...the action of LP gas Use compound sparingly on male threads only A sediment trap should be installed at the bottom of the gas line Do not use excessive force over 31 5 ft lbs 42 7 Nm in tightening the...

Page 19: ...controls can connect to the water heater Therefore a maximum of three controls can connect to the water heater No other manufacturer s controls are suitable for use with this water heater DO NOT atte...

Page 20: ...the water heater Place the remote control over the base plate Ensure the projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of th...

Page 21: ...eration Verify correct operation after servicing BK 8 R GR Y B O W BR WATER FLOW SENSOR OVER HEAT LIMITER BK GND GND THE CONNECTORS OF DUAL AND MULTIPLE LED CONTROL BATH BATH CONTROL1 CONTROL2 ARE INT...

Page 22: ...Water Filter Drain Valve Drain Hose To Suitable Drain 1 4 Per Foot Downward Pitch NOTICE The National Fuel Gas Code NFGC and B149 mandates a manual gas shut off valve See NFGC B149 for complete instru...

Page 23: ...y heat loss encountered with storage tank heaters This water heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused...

Page 24: ...sufficient for the water heater Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for...

Page 25: ...s label 2 Turn off all electric power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait...

Page 26: ...alves are available for reducing point of use water temperature by mixing hot and cold water in branch water lines Contact a licensed plumber or the local plumbing authority for further information Se...

Page 27: ...otter water increases the risk of scald injury Always supervise young children or others who are incapacitated The water heater is equipped with a device that will shut off the gas supply to the burne...

Page 28: ...nance and or cleaning ensure proper operation by turning on a hot water faucet Housekeeping Before performing Housekeeping tasks to this water heater turn the unit off and disconnect the power supply...

Page 29: ...tructions DO NOT operate the unit if vent system shows signs of leaking exhaust Check to make sure that the air intake and vent outlet on the termination has not been blocked or contain debris Burner...

Page 30: ...freezing conditions even for a short period of time be sure to drain all water from the unit as instructed above Exposure to freezing conditions can occur from down draft of venting system or from in...

Page 31: ...functions if applicable Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Incre...

Page 32: ...r safety devices Refer repairs to qualified service personnel CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconn...

Page 33: ...as noted below and number of parts desired CAUTION For your safety DO NOT attempt repair of electrical wiring gas piping burners vent connectors or other safety devices Refer repairs to qualified ser...

Page 34: ...then continue as listed below Press the SW2 button on the left hand side of the PCB for more than 1 second The LED on the PCB starts illuminating continuously At the same time the display of the Main...

Page 35: ...35 Notes...

Page 36: ...ll be located in the room that houses the appliance or equipment and shall a Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the...

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