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Palmgren 9684486 Operating Instructions & Parts Manual Download Page 25

GETTING STARTED

SAFETY / SPECIFICATIONS

ASSEMBLY / INSTALLATION

OPERATION

TROUBLESHOOTING

MAINTENANCE / REPAIR

25

MODEL 

9684486

 10” AUTOMATIC BAND SAW - WIRING DIAGRAM NO. 2

1

2

3

4

A

B

C

D

4

3

2

1

D

C

B

A

K

M

2

11

7

6

5

34

AC
0V

 o

f AC
110
V

AC
110
V

39

M.C of U2

K

M

1

A

1

A

2

FS3

SB1

FS2

95

96

95

96

1

2

Protected

K

1

13

14

Circuit

53

54

13

14

K

M

1

20

Working Lamp

SB

14

K

17

13

14

Hydraulic Lamp

Coolant Lamp

K

M

2

K

M

3

22

23

H

L3

H

L4

13

14

13

14

Blade Lamp

K

7

21

H

L2

6

10

H

L1

4

Summary of Contents for 9684486

Page 1: ...Operating Instructions Parts Manual EN 9640127 02 10 Automatic Horizontal Band Saw Model 9684486 ...

Page 2: ...Y INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING PALMGREN S WARRANTY AND OTHER IMPORTANT INFORMATION Model ____________________ Serial ____________________ Purch Date ________________ 2017 Palmgren a C H Hanson Brand All Rights Reserved ...

Page 3: ...ected for damage and completeness Locate loose parts and set them aside Inspect After unpacking the unit carefully inspect for any damage that may have occurred during transit Check for loose missing or damaged parts Shipping damage claims must be filed with the carrier This machine and its accessories should be visually inspected before use in addition to regular periodic maintenance inspections ...

Page 4: ...he blade guides to adjust the blade guards Never use the machine without its guards in place and working properly Never put your hands or arms near the cutting area while the machine is operating Do not move the machine while it is cutting Keep the area free of equipment tools or any other objects Perform only one operation at a time Never have several objects in your hands at the same time Keep y...

Page 5: ... the machine is lowered on the prepared foundation machinist levels should be used alternately on the vise slide plates and work feed table Adjust the left to right and front to back leveling of the machine with leveling bolts All leveling bolts should support the machine evenly Machine deactivation If the machine is to be out of use for a long period of time the following procedures are highly re...

Page 6: ...ise on the workpieces K Shuttle Vise Open Button Press and hold the button to adjust the vise to a desired length The button opens one full length when saw bow is at the safe height When saw bow is not at the safe height the vise will open approx 3 16 when the button pressed but not held down L Shuttle Vise Forward Button Press to advance the vise or workpiece M Shuttle Vise Backward Button Press ...

Page 7: ...he approach sensor 2A reduces operation cycle time by allowing the saw bow to approach the work piece quickly and then slow to the cutting rate just before blade touches the work piece The nesting clamps optional Nestling clamps are used for bundle cutting operations They press down the material allowing the grouping of many small diameter workpieces This provides efficiency for cutting many small...

Page 8: ...ow stroke 6A 6A Bow down limit switch 7A 7A Bow up limit switch OPERATION INTERFACE CONTROL SCREEN Keep your hands away from all cutting edges and moving parts Never reach under the saw or workpiece The blade is exposed in these areas and the guards cannot protect your body there In case of an emergency situation Push the emergency shut off button down to stop all functions To release the emergenc...

Page 9: ...sword and hit ENT It is not necessary to make any changes in the parameter settings Parameter changes should be only be made by a qualified personnel or distributor Caution should be taking when making any changes in system parameters because they can cause a malfunction in machine operation 7 The Alarm Display Shows error notices when machine malfunctions occur and how to solve them This page als...

Page 10: ...erface Control Screen Cutting Jobs Settings F3 21 22 23 24 25 26 27 28 The F3 button for will display the screen shown above 21 Execution No Refers to the order of the cutting jobs No from 1 to 10 The machine will display the selected jobs currently being performed in sequence from the top to the bottom Touch the execution number NO to choose the cutting jobs the column will change its color to gr...

Page 11: ... the Main Home Screen OPERATION MACHINE ERROR NOTIFICATIONS The Interface Control Screen will show error notices when machine malfunctions occur The screen will display the probable cause and possible remedies A listing of errors and remedies can be on page 19 in the Troubleshooting section OPERATION SAW BLADE INSTALLATION AND GUIDE ADJUSTMENT Always disconnect the machine from its power source be...

Page 12: ... with the lock lever 4B NOTE In case the blade needs to be replaced make sure to always install a blade of same thickness as the original blade Breaking in the new saw blade When a new blade is installed be sure to break in the blade before using it for production Failure to break in the blade will shorten the service life of the blade and result in less than optimum performance To break in the bl...

Page 13: ...pen then start the shuttle vise Securing the workpiece Raise the saw frame Open the vise wide enough to insert the material Place workpiece onto the roller table Gently push the workpiece through the vertical rollers and into the shuttle vise taking care not to hit the vertical rollers The machine will automatically clamp the material in auto mode and the vise can close a full stroke to do so In m...

Page 14: ...rd or backward 12B 13B Loosen both side screws 12B and slide side plate to adjust the width of vertical press 13B to suit bundle material width after setting tighten the side screws After setting the width tighten the side screws Attach plates for cutting material width 14B Open the front vise choose the attach plates 14B Put plates on the front vise base for the workpiece width There are four att...

Page 15: ... inserting the material Have the material slightly past the blade cut off line Perform all the Automatic Operation setting procedures shown on this page Switch the operation to manual mode by using the Auto Manual Switch on the Interface Control Screen D pg 6 Start the initial trim cut with automatic mode The initial trim cut can count trim cut in or count trim out by pressing the Count Trim cut i...

Page 16: ...fficient Slippage occurring between drive belt and motor pulley Tension on drive belt is not sufficient or belt is worn Broken teeth on the saw blade Too blunt a saw blade Too fine tooth spacing on saw blade for material being cut Too fast feed rate for material being cut and blade used Stopping the machine In event of an emergency press either the Emergency Stop Button C or the Bow Up Switch F to...

Page 17: ...17 GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR NOTES ...

Page 18: ...TARTED 18 9 13 16 9 13 16 x 11 13 16 Electric motor 3 HP Blade size 1 x 035 x 138 Blade speed 65 to 262 FPM Working table height 29 1 2 Machine weight 3 725 lbs 6 to 9 3 4 x 4 to 5 OPERATION MACHINE AND STEEL REFERENCE INFORMATION Machine capacities and specifications Steel types and characteristics ...

Page 19: ...encoder 1 Check rotary encoder wires 2 Check rotary encoder function 4 Abnormal shuttle vise pressure sensor 1 Check shuttle vise pressure sensor function 5 Abnormal bench vise pressure sensor 1 Check bench vise pressure sensor function 6 Abnormal blade tension 1 Check for broken blade 2 Check for blade tension 3 Check blade sensor 7 Abnormal probe arm limit switch 1 Check probe arm limit switch 2...

Page 20: ...es as quickly as possible Ineffective gripping of the part in the vise Check the gripping of the part being cut Make sure the parts are securely held The blade gets stuck in the material Decrease the cutting advance and exert less cutting pressure Starting cut on sharp or irregular section bar Decrease the cutting advance to allow the blade to begin its initial cut Poor quality blade Switch to a s...

Page 21: ...tting these materials In a situation where a cut has to be made use extreme care cleaning and removing hard impurities as quickly as possible Insufficient coolant Coolant not flowing or wrong coolant Check level of coolant in the tank Check to ensure the coolant is flowing freely Check the lubricant viscosity In cold situations the coolant may need to be heated with the optional heater Check and u...

Page 22: ... Check and user proper lubricant Streaked or etched bands Damaged or chipped blade guide pads Replace the blade guide pads Tight or loose tungsten carbide guide Correctly adjust the tungsten carbide guides See pg 14 Streaked cutting surface Cut advancing too fast Decrease the speed of the cut advance exerting less cutting pressure Adjust the braking device Poor quality blade Replace blade with a s...

Page 23: ...ulation on wires Tighten any loose connections Replace or repair motor 2 Correct low voltage line conditions 3 Install correct fuses or circuit breakers 4 Reduce load on motor Frequent opening of fuses or circuit breakers 1 Motor overloaded 2 Incorrect fuses or circuit breakers 1 Reduce load on motor 2 Install correct fuses or circuit breakers Motor problems in general Various causes To troublesho...

Page 24: ... 220V 0V 110V 0V R6 T6 W3 V3 U3 V2 U2 W1 W2 V1 U1 FS2 KM1 E M1 Motor for Blade for Hydraulic Motor M2 E E M3 Motor for Coolant KM3 FS3 KM2 L1 L2 L3 PE 1A X9 2 X9 4 X9 6 220 240V 4A 380 415V 2A 0V 24V FU12 4A T1 31 39 32 33 M5 FAN FOR M1 Option 35 3 9 4 181 QM2 Inverter SA1 HL1 HL6 178 K17 5 9 Working Lamp FU10 4A 34 LX250 330 460AE 220 240Vac FU4 FU5 FU6 12A 380 415Vac FU4 FU5 FU6 8A PLC R2 S2 T2 ...

Page 25: ...AUTOMATIC BAND SAW WIRING DIAGRAM NO 2 1 2 3 4 A B C D 4 3 2 1 D C B A KM2 11 7 6 5 34 AC0V of AC110V AC110V 39 M C of U2 KM1 A1 A2 FS3 SB1 FS2 95 96 95 96 1 2 Protected K1 13 14 Circuit 53 54 13 14 KM1 20 Working Lamp SB14 K17 13 14 Hydraulic Lamp Coolant Lamp KM2 KM3 22 23 HL3 HL4 13 14 13 14 Blade Lamp K7 21 HL2 6 10 HL14 ...

Page 26: ... 88 86 85 80 Rear Vise Forward Rear Vise Reverse Hydraulic Operation Mode Blade Up Rear Vise Unclamp Rear Vise Clamp Front Vise Unclamp Front Vise Clamp Blade Down PLC Blade ON Coolant ON OFF GND E Stop SW X16 X17 SB1 SB2 SB3 ON SB4 SA2 SB5 SB6 SB7 SB8 SB9 SB10 SB11 SB12 X22 X20 X7 X6 X27 X26 X25 X24 X23 X3 X21 0V 19 MODEL 9684486 10 AUTOMATIC BAND SAW WIRING DIAGRAM NO 3 ...

Page 27: ...of Front Vise of Front Vise Valve of UP of DOWN Valve Valve M C of M3 M C of M2 Valve of Rear Vise Clamp Valve of Vise Base Blade s Limit SW Pressure Sensor For Front Vise Clamp 97 97 98 Vise Base To Front GND Unclamp Downner Cover Out Cutting Feed 14 Safety Height 13 A1 A2 COM0 COM1 COM2 COM3 X5 5 1 X 4 X 2 X 1 1 X 0 1 X 3 1 X 4 1 X Y2 Y3 Y4 Y13 Y5 Y6 Y7 Y10 Y11 Y12 Y0 Y1 Y14 X0 X1 24V A B SQ1 SQ...

Page 28: ...GETTING STARTED 28 REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION A For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list ...

Page 29: ... 01 1 A49 1 Limit Switch 9640725 01 1 A49 2 Socket Head Bolt M4x35 2 A50 Lock Washer M14 4 A51 Hex Bolt 14x60 4 A52 Lift Cylinder 9640726 01 1 A53 Fish Eye Bearing 9640727 01 1 A54 Cylinder Upper Bracket 9640728 01 1 A55 Cylinder Support Rod 9640729 01 1 A56 Socket Head Bolt M12x65 2 A57 Roller Setting Bracket R 9640730 01 1 A58 Setting Plate 9640731 01 1 A59 Lock Washer M12 2 A60 Hex Bolt M12x35 ...

Page 30: ...GETTING STARTED 30 For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION B ...

Page 31: ...9640784 01 1 B21 Light Button 9640785 01 1 B22 Touch Screen 5 7 9640786 01 1 B23 Transformer 9640787 01 1 B24 Power in Connecting Board 9640788 01 1 B25 Inverter Connecting Board 9640789 01 1 B26 Terminal Board 9640790 01 1 B27 Coolant Motor Overload Relay 9640791 01 1 B28 Hydraulic Motor Overload Relay 9640792 01 1 B29 Motor Circular Protector 9640793 01 1 B30 Power in Fuse 9640794 01 1 B31 Power...

Page 32: ...GETTING STARTED 32 REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION C For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list ...

Page 33: ...6x16 3 C37 Socket Head Bolt M6x12 1 C38 Lock Washer M6 1 C39 Dust Seal DKB65x79x8 11 9640835 01 4 C40 Oilless Bushing 9640836 01 4 C41 Socket Head Bolt M8x30 1 C42 Nut M20x1 5 2 C43 Bush Seat D15 9640837 01 1 C44 Feeding Steel Plate Right 9640838 01 1 C45 O Ring 9640839 01 1 C46 Nut M16 1 C47 Lock Washer M16 1 C48 Flat Washer M16 1 C49 Socket Head Bolt M16x70 1 C50 Lock Washer M16 1 C51 Socket Hea...

Page 34: ...GETTING STARTED 34 REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION D For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list ...

Page 35: ...late 9640883 01 1 D37 Socket Head Bolt M6x16 1 D38 Locking Plate 9640884 01 1 D39 Bushing 9640885 01 1 D40 Socket Head Bolt M10x35 2 D41 Locking Pin 9640886 01 1 D42 Spring Ping M5x2 0 1 D43 Spring 9640887 01 1 D44 Spring Pin M5x20 1 D45 Sensor Probe Foot Feeler 9640888 01 1 D46 Sensor Probe Plate 9640889 01 1 D47 Probe Plate Seat 9640890 01 1 D48 Flat Head Machine Screw M5x8 2 D49 Flat Washer M12...

Page 36: ...GETTING STARTED 36 REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION D For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list ...

Page 37: ...g Screw M12 1 D104 Lock Washer M16 1 D105 Hex Bolt M12x35 3 D106 Lock Washer M12 3 D107 Lock Washer M12 1 D108 Locking Screw M12 1 D109 Oilless Bushing 9640906 01 2 D110 Socket Head bolt M8x25 6 D111 Plate 9640907 01 2 D112 Socket Head Bolt M16x70 1 D113 Lock Washer M16 1 D114 Slide 9640908 01 1 D115 Hex Bolt M12 x40 2 D116 Lock Washer M12 2 D117 Slide Seat 9640909 01 1 D118 Hydraulic Cylinder 964...

Page 38: ...GETTING STARTED 38 For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION E ...

Page 39: ...15 01 1 E20 Ball Bearing 6201 2 E21 Shaft 9640616 01 1 E21 1 Key M4x14 5 E22 C Ring 9640617 01 1 E23 Set Screw M6x8 1 E24 Pulley 9640618 01 1 E25 Spring Pin M5x20 1 E26 Adjusting Screw L 9640619 01 1 E27 Spring 9640620 01 2 E28 Steel Pin M10x30 2 E29 Flat Washer M10 2 E30 Ball Bearing 6200 8 E31 Bolt Short 9640621 01 2 E32 Spacer 9640622 01 2 E33 Guide Shaft Left 9640623 01 1 E34 Bolt Long 9640624...

Page 40: ...GETTING STARTED 40 For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION F ...

Page 41: ...ck Washer M12 1 F27 Hex Bolt M12x35 1 F28 Shaft 9640650 01 1 F29 Nut M12 1 F30 Lock Washer M12 1 F31 Motor Supporter 9640651 01 1 F32 Motor 9640652 01 1 F33 Hex Bolt M10x30 4 F34 Lock Washer M10 4 F35 Flat Washer M10 4 F36 Hex Bolt M10x25 2 F37 Lock Washer M10 2 F38 Flat Washer M10 2 F39 Hold Shaft 9640653 01 1 F40 Setting Plate 9640654 01 1 F41 Screw M6x12 3 F42 Lock Washer M6 3 F43 Flat Washer M...

Page 42: ...ING STARTED 42 For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION G OPTIONAL ...

Page 43: ...ing 9640671 01 2 G4 Cylinder Rod 9640672 01 2 G5 Spring 9640673 01 2 G6 Cylinder Cover 9640674 01 2 G7 Socket Head Bolt 9640675 01 8 G8 Flat Washer M8 4 G9 Socket Head Bolt 9640676 01 4 G10 Plastic Rod 9640677 01 4 Ref No Description Part No Qty Ref No Description Part No Qty G11 Press Plate R L 9640678 01 4 G12 Socket Head Bolt 9640679 01 2 G13 Flat Washer M8 2 G14 Press Base 9640680 01 2 G15 Pre...

Page 44: ...GETTING STARTED 44 For Repair Parts call 1 800 Grainger 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR MODEL 9684486 10 FULLY AUTOMATIC BAND SAW SECTION H ...

Page 45: ...AUTOMATIC BAND SAW SECTION H H1 Set Screw M6x6 2 H2 Fixing Bracket 9640686 01 1 H3 Heater Tube 9640687 01 1 H4 Upper Cover 9640688 01 1 H5 Screw M6x8 2 H6 Heater Electrical Box 9640689 01 1 H7 Temp Control Power Light 9640690 01 1 H8 Temp Control Switch 9640691 01 1 H9 Screw M6x8 4 H10 Terminal Block 9640692 01 1 H11 Magnetic Contactor 9640693 01 1 H12 Leakage Switch 9640694 01 1 Ref No Descriptio...

Page 46: ...he heads are perfect running condition Check the tightening of the screws of the motor pump and accident protection guarding Six month maintenance Test the continuity of the equipment potential protection circuit Oils for lubricating coolant Considering the vast range of products on the market the user can choose the one most suited to their own requirements using as reference the type SHELL LUTEM...

Page 47: ...GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR 47 NOTES ...

Page 48: ...ll presses tapping machines band saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or replacement at our option at its factory or authorized repair agent of any part that should prove inoperable Purchaser must lubricate and maintain the product under normal operating conditions at all...

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