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7

PALMGREN Operating Manual & Parts List

9683408

  stalling and kickback.

4) Table saw operating procedure warnings

• 

Turn off the table saw and disconnect the battery pack when 

removing the table insert, changing the saw blade or making 
adjustments to the riving knife, anti-kickback device or blade 
guard, and when the machine is left unattended.

  

Precautionary measures will avoid accidents.

• 

Never leave the table saw running unattended. Turn it off and 

don’t leave the tool until it comes to a complete stop.

 An 

unattended running saw is an uncontrolled hazard.

• 

Locate the table saw in a well-lit and level area where you can 

maintain good footing and balance. It should be installed in 
an area that provides enough room to easily handle the size 
of your workpiece. 

Cramped, dark areas, and uneven slippery 

floors invite accidents.

• 

Frequently clean and remove sawdust from under the saw 

table and/or the dust collection device.

 Accumulated sawdust 

is combustible and may self-ignite.

• 

The table saw must be secured.

 A table saw that is not properly 

secured may mesocveri port itoipn over.

• 

Remove tools, wood scraps, etc., from the table before the 

table saw is turned on.

 Distraction or a potential jam can be 

dangerous.

• 

Always use saw blades with correct size and shape (diamond 

versus round) of arbour holes.

 Saw blades that do not match 

the mounting hardware of the saw will run off-centre causing loss 
of control.

• 

Never use damaged or incorrect saw blade mounting means 

such as flanges, saw blade washers, bolts or nuts.

 These 

mounting means were specially designed for your saw, for safe 

operation and optimum performance.

• 

Never stand on the table saw; do not use it as a stepping 

stool. 

Serious injury could occur if the tool is tipped or if the 

cutting tool is accidentally contacted.

• 

Make sure that the saw blade is installed to rotate in the 

proper direction. Do not use grinding wheels, wire brushes, 
or abrasive wheels on a table saw.

 Improper saw blade 

installation or use of accessories not recommended may cause 
serious injury.

• 

Firmly bolt the saw to a work bench or leg stand

 at 

approximately hip height.

• 

Never operate the saw on the floor.

• 

Keep guards in place

 and in good working order. Blade guard 

must be in place for all through cut operations. Reinstall the blade 

guard immediately after finishing any non-through cut 

operations which require removal of the blade guard.

• 

Guard against kickback.

 Kickback occurs when the blade stalls 

rapidly and workpiece is driven back towards the operator. It can 
pull your hand into the blade resulting in serious personal injury. 
Stay out of blade path and turn switch off immediately if blade 

binds or stalls.

• 

Use rip fence.

 Always use a fence or straight edge guide when 

ripping.

• 

Use an auxiliary fence in contact with the table top when 

ripping workpieces less than 1/16" (2 mm) thick.

 A thin 

workpiece may wedge under the rip fence and create a kickback. 

Support large panels. To minimize risk of blade pinching and 

kickback, always support large panels.

• 

Remove all fences and auxiliary tables

 before transporting saw. 

Failure to do so can result in an accident causing possible serious 

personal injury.

• 

Don’t overreach.

 Keep proper footing and balance at all times.

• 

Never place arms or hands in line with the path of the cutting 

blade.

• 

Always use blade guard, riving knife, and anti-kickback pawls

 

on all through cut operations. Through cut operations are those 

in which the blade cuts completely through the workpiece as in

   ripping or cross cutting. Keep the blade guard down, the 

anti-kickback pawls down, and the riving knife in place. Make sure 
the blade guard, riving knife, and anti-kickback pawls are 

reinstalled immediately after finishing any non-through cut 

operations which require their removal.

• 

ALWAYS

 lock the rip fence and secure bevel adjustment firmly 

before cutting.

• 

ALWAYS secure work

 firmly against the rip fence or mitre gauge.

• 

ALWAYS use a push stick.

 A push stick is a device used to push a 

workpiece through the blade instead of using your hands. Size 
and shape can vary but the push stick must always be narrower 

than the workpiece to prevent the push stick from contacting the 

saw blade. When ripping narrow stock, always use a push stick so 
your hand does not come close to the saw blade. Use a 

featherboard and push blocks for non-through cuts.

• 

NEVER

 perform any operation “freehand” which means using 

only your hands to support or guide the workpiece. Always use 

either the rip fence or mitre fence to position and guide the work.

• 

Provide auxiliary workpiece support to the rear and/or sides 

of the saw table for long and/or wide workpieces to keep 
them level.

 A long and/or wide workpiece has a tendency to 

pivot on the table’s edge causing loss of control, saw blade 
binding and kickback.

• 

NEVER

 stand or have any part of your body in line with the path 

of the saw blade.

• 

NEVER

 reach behind, over, or within 3" (7.6 cm) of the blade or 

cutter with either hand for any reason.

• 

Move the rip fence

 out of the way when cross cutting.

• 

Do not use the mitre gauge and rip fence

 during the same 

operation.

• 

Never use the mitre gauge to feed the workpiece when 

ripping and do not use the rip fence as a length stop when 
cross cutting with the mitre gauge.

 Guiding the workpiece with 

the rip fence and the mitre gauge at the same time increases the 
likelihood of saw blade binding and kickback.

• 

NEVER

 attempt to free a stalled saw blade without first turning 

the saw OFF and disconnecting the saw from the power source.

• 

Provide adequate support

 to the rear and sides of the saw table 

for wide or long workpieces. A wide or long workpiece has a 

tendency to pivot on the table’s edge causing loss of control, saw 

blade binding and kickback.

• 

Avoid kickbacks

 (work thrown back toward you) by:

1. Keeping blade sharp.
2. Keeping rip fence parallel to the saw blade.
3. Keeping spreader, anti-kickback pawls, and blade guard in 

place and operating.

4. Not releasing the work before it is pushed all the way past the 

saw blade using a push stick.

5. Not ripping work that is twisted or warped or does not have a 

straight edge to guide along the fence.

• 

Never cut metals, cement board, or masonry.

 These materials 

need to be cut by other special tools. Cutting them with this tool 
can result in damage to the saw and personal injury.

• 

If the power supply cord is damaged,

 it must be replaced only 

by the manufacturer or by an authorized service centre to avoid 

risk.

• 

Avoid awkward operations and hand positions

 where a 

sudden slip could cause your hand to move into the cutting tool.

• 

Make sure the work area has ample lighting

 to see the work 

and that no obstructions will interfere with safe operation before 

performing any work using the table saw.

• 

Always turn off saw

 before disconnecting it to avoid accidental 

starting when reconnecting to power supply.

• 

Save these instructions.

 Refer to them frequently and use to 

instruct other users. If you loan someone this tool, loan them 

these instructions also.

Summary of Contents for 9683408

Page 1: ...operating manual parts list 9683408 10 Table Saw Read carefully and follow all safety rules and operating instructions before first use of this product 9683408 08 0922...

Page 2: ...ully inspected and satisfactorily operated the tool The saw is factory set for accurate cutting After assembling it check for accuracy If shipping has influenced the settings refer to specific procedu...

Page 3: ...electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never...

Page 4: ...injury or loss of eyesight Read instruction manual and know your tool Read and familiarize yourself with entire instruction manual Learning the tool s proper applications limitations and specific pot...

Page 5: ...and with sufficient set Sharp blades minimize stalling and kickback Keep hands away from cutting area Keep hands away from blades Do not reach underneath work or around or over the blade while blade...

Page 6: ...ur hands to support or guide the workpiece in lieu of a rip fence or mitre gauge Freehand sawing leads to misalignment binding and kickback Never reach around or over a rotating saw blade Reaching for...

Page 7: ...hrough cut operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting Keep the blade guard down the anti kickback pawls down and the riving knife in p...

Page 8: ...e power tools in wet or damp locations or expose them to rain or snow POWER REQUIREMENTS This tool has a precision built electric motor It should be connected to a power supply that is 120V 60 Hz AC o...

Page 9: ...rd between them to keep the blades from coming into contact with one another Blade guard The guard is installed over the riving knife It protects the operator s hand from being cut while providing a c...

Page 10: ...nife anti kickback pawls and plastic blade guard Applications You can use this tool for the purposes listed below Straight line cutting operations such as cross cutting ripping mitring 0 45 mitre angl...

Page 11: ...us personal injury ATTACH THE TABLE SAW TO THE STAND Refer to Figure 3d 3e Place the stand on a level surface and adjust three levelling feet 1 in order to stabilize the stand with respect to the leve...

Page 12: ...TALL THE BLADE Refer to Figure 7 CAUTION To work properly the saw blade teeth must point down toward the front of the saw Failure to heed this instruction could cause damage to the saw blade the saw o...

Page 13: ...allow hands to slip and contact blade Install the blade Place one new blade on arbour 6 Make sure saw blade teeth point down at the front side of saw table Place outer blade flange 2 and arbour nut 4...

Page 14: ...b fence assembly in storage position 14 PALMGREN Operating Manual Parts List 9683408 RIP FENCE INSTALLATION AND USE Refer to Figure 10a 10b INSTALLATION Loosen the rip fence 1 by lifting up the lockin...

Page 15: ...GE INSTALLATION AND USE Refer to Figure 13a 13c INSTALLATION The mitre gauge 1 can be installed on each mitre gauge groove 2 on either side of blade Slide the two screws 3 of locking knobs 4 to the sl...

Page 16: ...e rear extension table Thread the locking knobs 4 into the holes under the work table and tighten them Thread the two stop screws 5 into the holes located on ends of the rear table extension poles 1 a...

Page 17: ...Refer to Figure 21a 21c This saw has positive stops that will quickly position the saw blade at 90 or 45 to the table The angle settings of the saw have been set at the factory and unless damaged in s...

Page 18: ...ST COLLECTION SYSTEM Refer to Figure 24 The dust extraction port 1 with a standard 1 7 8 47 6 mm diameter is located on the rear of the table saw This port can be connected directly to a dust collecti...

Page 19: ...place Lock the right leg set by tightening the stand leg locking knobs Rest the right side of the stand onto the floor with the help of roller wheels 3 Loosen the two stand leg locking knobs 4 one ea...

Page 20: ...of this tool Failure to heed this warning could result in serious personal injury WARNING The operation of any power tool can result in foreign objects being thrown into the eyes which can result in s...

Page 21: ...ag your fingers into the saw blade Never hold and press the workpiece that is being cut off against the rotating saw blade Pressing the workpiece being cut off against the saw blade will create a bind...

Page 22: ...eatherboard is a device used to help control the workpiece by guiding it securely against the table or rip fence Featherboards are especially useful when ripping small workpieces and for completing no...

Page 23: ...make through cuts without the blade guard in place Failure to heed this instruction could result in serious personal injury CUTTING TIPS Dado and rabbet cuts are non through cuts which can be either r...

Page 24: ...ce MAKING A RIP CUT WARNING Make sure the blade guard assembly is installed and working properly to avoid possible serious injury Set blade to correct depth for workpiece Position the rip fence the de...

Page 25: ...grain ripping or across the grain cross cut The use of a non through cut is essential to cutting grooves rabbets and dadoes This is the only type cut that is made without the blade guard assembly ins...

Page 26: ...the blade to come to a complete stop before removing the workpiece Once all dado cuts are completed Turn saw off and unplug saw Remove the dado table insert and reinstall standard table insert Remove...

Page 27: ...t tight Material kicked back from blade Align rip fence with mitre gauge slot Align riving knife with blade Install and use rip fence Install and use riving knife with guard Replace blade Push materia...

Page 28: ...28 PALMGREN Operating Manual Parts List 9683408 29 13 6 7 5 8 23 14 9 4 3 2 12 28 20 19 14 12 1 11 27 24 22 18 10 1 17 16 15 13 21 9 30 26 25...

Page 29: ...ing Manual Parts List 29 9683408 41 58 40 71 72 68 64 34 34 64 62 34 70 12 34 34 75 34 14 33 31 77 71 71 69 67 66 65 63 61 61 60 59 73 51 54 53 52 55 34 56 49 48 57 58 42 39 38 37 36 32 78 76 74 35 45...

Page 30: ...PALMGREN Operating Manual Parts List 9683408 105 104 86 101 93 3 92 90 89 4 3 102 100 45 95 97 88 87 4 86 105 109 112 106 107 45 91 103 98 94 45 91 85 34 84 73 99 87 96 82 81 80 79 45 111 110 113 45 1...

Page 31: ...8 123 25 135 142 127 128 125 124 137 147 71 119 118 117 116 115 114 122 123 44 25 123 99 143 144 130 129 145 25 121 146 148 150 149 25 40 134 114 136 138 139 140 40 132 131 126 125 129 3 3 133 99 133...

Page 32: ...4 227 189 191 205 204 187 230 231 232 185 4 186 202 201 197 194 193 191 189 188 196 195 200 192 215 214 206 210 212 211 210 208 224 229 226 199 178 198 221 220 71 219 217 4 213 209 190 184 180 182 17...

Page 33: ...ing handwheel Rotating knob Handle screw On off switch Ref No Part Number Description Qty 56 57 58 59 60 1 1 4 1 1 964966601 964966701 964966801 964966901 Switch panel Main label Screw M5 x 10 Push st...

Page 34: ...01 964977201 Mitre gauge Big flat washer M6 Knob assembly Knob cover Pipe plug 186 187 188 189 190 2 1 1 2 4 964977301 964977401 964977501 964977601 Bolt M6 x 25 Pipe Knob Shaft retaining ring Screw R...

Page 35: ...PALMGREN Operating Manual Parts List 35 9683408 NOTES...

Page 36: ...36 PALMGREN Operating Manual Parts List 9683408 NOTES...

Page 37: ...PALMGREN Operating Manual Parts List NOTES 37 9683408...

Page 38: ...NOTES 38 PALMGREN Operating Manual Parts List 9683408...

Page 39: ...PALMGREN Operating Manual Parts List 39 9683408 Date Description SERVICE RECORD...

Page 40: ...essories LIFETIME All bench grinders drill presses tapping machines band saws lathes milling machines abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limit...

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