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Palmgren Operating Manual & Parts List                                                                                                                                                               9683122 & 9683123

OPERATION (CONTINUED) 

INSTALL NEW SAW BLADE 

1.   Start by wrapping the new saw blade around the lower wheel. 

Ensure the blade teeth are facing towards you  and down to-
wards the table. 

2.   Slide the new blade through the table slit 

3.    Slide the new saw blade through the long slit in the blade guide “I” 

4.   Wrap the new blade around the top of the upper wheel. 

5.    Finish by re-tensioning the upper wheel using the handwheel “J”. 

BLADE WELDING 

The control panel for the blade welder is shown in Figure 4. The 
welding circuitry is energized independent of the band saw cir-
cuitry. To operate the welder, plug in the line cord to a proper power 
source. 

CAUTION

: Do not operate the band saw and the welder at the 

same time. 

 

Figure 4 – Blade welder controls. 

 

PREPARING BLADE FOR WELDING 

1.    A properly prepared blade is essential in producing a  high-

quality, long lasting band saw blade. 

2.    The blade must be cut to proper length. 

3.    Blade ends should be cut and ground square. 

4.    Any rust, oil or dirt must be removed. 

5.    Some teeth must be ground off blade ends depending upon the 

pitch of the blade. 

BLADE CUTTING 

Refer to Figure 5. 

1.    Cut the blade ends flat, square and smooth using the blade 

shear. 

2.    Lean the back of blade against the shear blade guide when cut-

ting blade ends (See Figure 5). 

3.    Use grinder, as needed, to make blade ends flat, square and 

smooth. 

 

Figure 5 – Blade cutting. 

 

BLADE MOUNTING 

Refer to Figure 6. 

1.    Clean welder jaw of any scale, oil, rust or dirt. Clean blade ends 

which contact welder jaws to provide proper electrical contact. 

2.    Set weld pressure adjustment knob to "0" (released). 

3.    Insert one end of blade into stationary jaw with teeth facing out 

and blade end centered between jaws. 

4.    Firmly set back of blade against back alignment surface of 

welder jaw and clamp blade tight with the jaw clamping handle 
(See Figure 6). 

5.    Insert other end of blade into movable jaw; butt the blade ends 

together and clamp tight. 

IMPORTANT:

 The blade ends should butt against each other over 

the full width of the blade and should not overlap (See Figure 6). 

 

Figure 6 –Blade mounting and clamping. 

Correct –  Grind Blades Square and Clamp Straight

Correct –  Clamp Blades Flat with no Overlap

Incorrect – Blades Clamped At Angle

Incorrect – Blades Not Ground Square

Incorrect – Blades Overlap

Butt back of blade against 
shear alignment surface.

Anneal 
Button

Weld 
Button

Movable 
Jaw

Weld Pressure 
Adjustment 
Knob

Stationary Jaw

Jaw Clamping 
Handles

Grinder 
Switch

Summary of Contents for 9683122

Page 1: ...Operating Manual Parts List 9683122 9683123 24 Tool Room Saw Read carefully and follow all safety rules and operating instructions before first use of this product 9645074 01 0420...

Page 2: ...damaged parts Shipping damage claims must be filed with the carrier All tools should be visually inspected before use in addition to regu lar periodic maintenance inspections Be sure that the voltage...

Page 3: ...tly Protect hands from possible injury Turn machine off if it jams Blade jams when it digs too deeply into workpiece Motor force keeps it stuck in the work Do not remove jammed or cut off pieces until...

Page 4: ...o be reactivated H Blade Guide Up and Down Handwheel I Blade Guide J Blade Tension Handwheel K Blade Tracking Knob L Blade Guide Lock Knob INSTALLING REPLACING BLADE WARNING Ensure the saw is disconne...

Page 5: ...G Refer to Figure 5 1 Cut the blade ends flat square and smooth using the blade shear 2 Lean the back of blade against the shear blade guide when cut ting blade ends See Figure 5 3 Use grinder as need...

Page 6: ...lder can cause serious injury to eyes 6 Press weld button and hold down The blade ends will become red hot and soft The movable jaw will force the blade ends to gether creating a bead of metal and the...

Page 7: ...ime The weld may have been hardened by heat created during grinding Repeat Blade Annealing step 2 After second blade annealing operation the blade is ready for installation onto band saw Follow band s...

Page 8: ...List 9683122 9683123 R S T M1 U V W M1 M1 M2 R S T U V W T2 0V R1 220V 2 M1 8 5 7 P 6 R1 L RPM Light 8 9 10 4 M1 M2 R R 11 13 12 14 R G FWD TG1 TG2 R2 Motor Weld M2 24V Figure 9 9683122 electrical dia...

Page 9: ...t 9683122 9683123 R S T M1 U V W M1 M1 M2 R S T U V W T2 0V R1 220V 2 M1 8 5 7 P 6 R1 L RPM Light 8 9 10 4 M1 M2 R R 11 13 12 14 R G FWD TG1 TG2 R2 Motor Weld 24V M2 M2 S2 Figure 10 9683123 electrical...

Page 10: ...10 Palmgren Operating Manual Parts List 9683122 9683123 19 21 22 15 23 24 27 28 30 31 29 26 25 26 32 16 14 15 18 12 13 17 2 5 3 8 9 6 7 10 11 25 1 Figure 11 Repair parts illustration for cabinet...

Page 11: ...4 15 Digital Display Bracket 9644980 01 1 16 Cap Screw M8 1 25P 16mm 2 17 Blade Shear 9644981 01 1 18 Variable Speed Dial 9644982 01 1 19 Air pump 9644983 01 1 20 Bandsaw Cabinet 9644984 01 1 21 Air...

Page 12: ...12 Palmgren Operating Manual Parts List 9683122 9683123 Figure 12 Repair parts illustration for table and lower guide 7 4 5 8 9 10 11 12 16 15 17 14 13 15 16 6 2 1 3...

Page 13: ...on Base 9644994 01 1 7 Hex bolt M8 1 25P 20mm 4 8 Washer M8 4 9 M10 Washer 4 10 Hex Nut M10 1 5P 4 11 Lower Guide Rod 9644995 01 1 12 Hex Socket Cap x2 M6 1 0P 25mm 2 13 Guide Seat Lower 9644996 01 1...

Page 14: ...14 Palmgren Operating Manual Parts List 9683122 9683123 Figure 13 Repair parts illustration for motor and lower wheel 5 8 9 12 11 14 10 14 8 13 19 18 17 16 15 4 1 2 7 6 7 2...

Page 15: ...5004 01 1 14 Set Screw M12 1 75P 35mm 2 15 Motor Pulley 9645005 01 1 16 Set Screw M8 1 25P 10mm 2 17 Motor 3 HP 220V 3 PH Model 9683122 9645006 01 1 17 Motor 3 HP 440V 3 PH Model 9683123 9645075 01 1...

Page 16: ...16 Palmgren Operating Manual Parts List 9683122 9683123 Figure 14 Repair parts illustration for upper wheel 2 2 9 16 18 19 23 22 21 31 32 33 20 14 15 17 1 30 27 13 25 14 26 10 4 3 6 7 8 6 11 12 29 28...

Page 17: ...acket 9645016 01 1 20 Set Screw M6 1 0P 6mm 1 21 Collar 9645017 01 1 22 Thrust Bearing 2901 9645018 01 1 23 Tension Leadscrew 9645019 01 1 24 Leadscrew Bracket 9645020 01 1 25 Hex Bolt M8 1 25P 25mm 2...

Page 18: ...18 Palmgren Operating Manual Parts List 9683122 9683123 Figure 15 Repair parts illustration for guide post...

Page 19: ...12 Lock knob 9645033 01 1 13 Screw worm 9645034 01 1 14 Gear Worm 9645035 01 1 15 Wormshaft 9645036 01 1 16 Collar 9645037 01 1 17 Handle 9645038 01 1 18 Handwheel 9645039 01 1 19 Pin Spring 1 20 wor...

Page 20: ...20 Palmgren Operating Manual Parts List 9683122 9683123 Figure 16 Repair parts illustration for welding station...

Page 21: ...rew AP M6 1 0P 16L 1 27 Screw AP M6 1 0P 20L 1 28 Panel Welding 9645055 01 1 29 Clamp pressure bottom 9645056 01 1 30 Retaining ring 1 31 Handle A Centerless 9645057 01 1 32 Shaft Centerless Handle 96...

Page 22: ...NOTES 22 Palmgren Operating Manual Parts List 9683122 9683123...

Page 23: ...NOTES 23 Palmgren Operating Manual Parts List 9683122 9683123...

Page 24: ...esses tapping machines band saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or repl...

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