Palfinger PK9001-EH Operator'S Manual Download Page 138

Page: 138 / 184

Ending operation

132

Remote control

Danger!

When the operator is in the folding/unfolding area of the crane there is
an acute risk of fatal injury.

Choose a position outside the danger zone of the crane.

Note!

Starting position to fold the crane: Main boom in near-vertical
position, extension booms fully retracted.

Danger!

There is acute danger to life for operators and others, and device and
auxiliary components may get damaged if the steps are not carried out
in the given order.

Always carry out the steps in the correct order.

Summary of Contents for PK9001-EH

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Page 3: ...tively over the long term x Please follow all safety instructions x Please maintain your PALFINGER unit in accordance with regulations x Please adhere to the prescribed maintenance intervals x The uni...

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Page 5: ...airs 17 General 19 CE symbol 21 Structure of system 21 Modifications to unit 22 Operators 22 Device and function 23 Main components 25 Function labels 27 Switches buttons 30 Hazard warning symbols 31...

Page 6: ...n of the crane 120 Loads 122 Working with loads 123 Ending operation 129 Folding the crane into transport position 131 Retracting the stabilizers 135 Before driving 140 Maintenance 143 General 145 Ope...

Page 7: ...Chapter 1 1 In this chapter Operating instructions 3 Validity of operating instructions 3 Terms 4 Symbols 5 Graphics and pictures 5 C H A P T E R 1 Notes regarding the operating instructions...

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Page 9: ...erman version of the present operating instructions shall prevail Note Enclosed in these operating instructions you will also find the PALFINGER DVD On the crane Changes since going to press PALFINGER...

Page 10: ...ncillary equipment lifting devices etc that are hanging on a hook Inherent moment The moment that is exerted by the dead weight of the boom system Lifting capacity Consists of the load moment and the...

Page 11: ...s injury for operator and others Warning These symbols and the Warning signal word are used for immediately threatening dangers Ignoring this instruction could result in death or serious injury for op...

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Page 13: ...nment regulations and standards for operating the unit 11 Adverse working conditions 11 Risk of falling 12 Danger of getting crushed 13 Risk of burns 14 Noise emission 14 Dangers caused by exhaust 15...

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Page 15: ...ent of manipulation or commissioning of the unit the operator must ensure that neither he nor any other person is in the danger area The operator must recognize and understand all safety instructions...

Page 16: ...ot been carried our or only insufficiently x Different parts have been used for replacement x Parts other than original PALFINGER spare parts have been installed Residual risks The present operating i...

Page 17: ...Tree leaves rustle max 3 4 max 11 max 8 1 3 Leaves and twigs are in constant motion while the wind will extend light flags 3 4 to 5 5 12 19 8 1 to 12 7 4 Branches are in motion the wind will raise du...

Page 18: ...ng stands using climbing aids see High stand high seat Chapter 6 or climbing to the emergency operator station at the crane column see Emergency control operation after remote control failure Chapter...

Page 19: ...risk of crushing are prohibited Required minimum distances The crushing point for the parts of the body specified above are not considered to be dangerous locations provided that the specified safety...

Page 20: ...icle motor Protective measures Ear protection Operators have to comply with the relevant national noise control standards and laws Measuring values On operating stands of loading cranes which are moun...

Page 21: ...d load Note The national minimum distances from live power lines may differ from the minimum distances specified in this document The operator is therefore obliged to comply with the respective nation...

Page 22: ...re is acute danger to life x The minimum distance to the vehicle device load or broken power lines is 10 meters 33 feet potential gradient x Leave the danger zone of potential gradient only by jumping...

Page 23: ...Health Standards 17 After maintenance service and repairs Note Every time after maintenance repair or service it is absolutely necessary to check the function of all safety equipment on the device st...

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Page 25: ...Chapter 3 19 In this chapter CE symbol 21 Structure of system 21 Modifications to unit 22 Operators 22 C H A P T E R 3 General...

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Page 27: ...required acceptance If the design differs from that of a truck loading crane example stationary installation the load values may change If you need any further information please contact your PALFINGE...

Page 28: ...risk of fatal injury for operators and other persons Information The operating company must provide operators with comprehensive training or have such training carried out These operators must meet al...

Page 29: ...Chapter 4 23 In this chapter Main components 25 Function labels 27 Switches buttons 30 Hazard warning symbols 31 Overview of labels 31 C H A P T E R 4 Device and function...

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Page 31: ...ice and function 25 Main components The illustrated crane is an example and shows components which may be optional on your unit depending on model and version Find the names of the main components on...

Page 32: ...ams 6 Manual outrigger interlock system 7 Hydraulic oil tank with oil temperature indicator and oil level indicator 8 Slewing system 9 Base 10 Crane column 11 Lifting cylinder 12 Top seat 13 Linkage s...

Page 33: ...to familiarize yourself with the symbols and how they are arranged on your device For the symbols on the remote control refer to the remote control operating instructions Stabilizer outrigger on oper...

Page 34: ...Device and function 28 Main boom Lower Lift hoist Outer boom Lower Lift hoist Extension boom Extend Retract Rotator Clockwise right Counter clockwise left Grab Open Close...

Page 35: ...Chapter 4 Device and function 29 Rope winch Lift hoist Lower Fly jib main boom Lower Lift hoist Fly jib extension boom Extend Retract...

Page 36: ...r and fly jib main boom Switch between grab and fly jib extension OLP Button Warning horn Working light on off Remote control operating mode Extend support outrigger beam push button remote control Ma...

Page 37: ...No high pressure water jet cleaning Overview of labels The labels are part of the unit they serve to protect the operator and others and facilitate correct crane operation Danger Missing damaged or i...

Page 38: ...Device and function 32 Overview of labels...

Page 39: ...exclude the danger of getting crushed cut and injured by shearing Risk if ignored Various hazards and dangers If this label is missing or damaged there is danger of getting crushed cut or injured by s...

Page 40: ...g Indicates the transport position Risk if ignored Damages to the crane and risk of fatal injury 8 Type plate Position On the crane column Meaning Information about 1 Machine type 2 Internal code 3 Se...

Page 41: ...e winch Meaning Information about 1 Machine type 2 Rope standard designation 3 Serial number 4 Year built 5 Rope s minimum breaking load 6 Load capacity for number of rope layers 7 Company address The...

Page 42: ...te for manual boom extensions Position On manual extensions Meaning Information about year built device type maximum capacity Risk if ignored Damages to the crane and risk of fatal injury 16 Lubricati...

Page 43: ...holes and cut outs on the device in or near the operating area where there is increased risk of getting crushed cut or injured by shearing Position on the overview of labels meant as example Dependin...

Page 44: ...wer lines remote control not insulated Risk if ignored Death or serious injury Electrocution hazard Position On 4 sides of the vehicle Meaning Bystanders keep distance from the crane vehicle in case o...

Page 45: ...ry Well trained operator Position Near the operator station Meaning Only well trained operators must operate the crane Risk if ignored Death or serious injury Operating conditions and requirements Pos...

Page 46: ...he operator station Meaning Do all prescribed inspections and maintenance practices Risk if ignored Death or serious injury Keep clear or rotating drive shaft power take off Position On both sides of...

Page 47: ...station Meaning Avoid two block situation Risk if ignored Death or serious injury Electrocution hazard remote control if equipped Position On the RRC handset Meaning Shows minimum required distances t...

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Page 49: ...55 HPSC L stability control 61 High stand slewing limiter IS 62 Geometry monitoring 63 Steep position monitoring 66 Steep position monitoring system up to 5 extension fly jib 67 OSK overload protectio...

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Page 51: ...Note Any warranty and liability of the manufacturer will expire if unauthorized persons manipulate the safety features or seals are broken On the operating company s operator s request the PALFINGER s...

Page 52: ...ng speed 3 Red Overload range Reduce load moment immediately Watch de capacity indicator while operating the crane Danger If the load moment is not reduced immediately upon reaching the overload range...

Page 53: ...mergency cut off button must not be activated The operating levers must be in neutral position 1 Emergency cut off button see Emergency cut off button chapter 5 2 Capacity indicator The capacity indic...

Page 54: ...ED is green Paltronic 50 is ready for operation x LED is flashing Paltronic 50 is ready for operation the activated function is not permitted in the current operating status Information When switching...

Page 55: ...ed off flashes green Crane not in the HPLS area The HPLS can be turned off Off no light The load display is adjusted when HPLS is activated 5 1 OLP function If it is impossible in overload situation t...

Page 56: ...s x Press the OLP key x Lower the crane s or fly jib s main boom depending on which one is in the overload position x The crane is ready for operation After the OLP button has been activated it is blo...

Page 57: ...overload protection device 6 5 1 Overload reduced load limit stability control 2 Overloaded fly jib 3 Overloaded crane 4 Overloaded rope winch 5 Geometry monitoring system crane 6 Geometry monitoring...

Page 58: ...Retract extension boom or lower the load Geometry monitoring system crane Reduce outer boom angle retract extension booms Geometry monitoring system fly jib Reduce outer boom angle retract extension b...

Page 59: ...n and saved when switching from support to crane operation Danger If the support situation is changed also with stability control and the outer boom is not in the transport position the vehicle can ti...

Page 60: ...ll support cylinders on the ground working ranges 1 and 2 x Outrigger beams not fully extended and all support cylinders on the ground working range 3 x Vehicle not supported not all support cylinders...

Page 61: ...are stable even if the vehicle s stabilizer cylinders and outrigger beams are only partly or not extended used This makes it possible to work safely with the loading crane even in narrow areas Functio...

Page 62: ...und contact this strongly reduces the lifting power of the crane x Therefore make absolutely sure that the stabilizer outriggers are extended as far as possible on the intended working side This incre...

Page 63: ...ranges because of the insufficient stability of the vehicle optimally supported crane inappropriately supported crane Vehicles with additional stabilizers should better be supported using both stabil...

Page 64: ...ator 1 Stabilizer cylinder LED off means not on the ground LED on means on the ground 2 Inside stabilizer outrigger LED off means the outrigger is completely retracted LED flashing means the outrigger...

Page 65: ...ombination of these And an appropriate load capacity label needs to be produced and attached to every operator station on the device LCA01 Incorporating optional stabilizer cylinders in front of the d...

Page 66: ...weight defined and calculated by the installer Combination of LCAs It is possible to combine various load capacity areas Example LCA01 in combination with LCA03 The red area shows the working range a...

Page 67: ...n outrigger beam is fully extended or not Additionally the system knows the crane s slewing position Using the current support situation of the vehicle the system calculates a lifting power limit curv...

Page 68: ...r If the main boom is lifted beyond a certain set angle it is possible to slew over the high stand The customer operator has to be trained in this function by the installer IS003 Locks the slewing ran...

Page 69: ...total of all boom angles of crane and fly jib if installed It is indicated on the Paltronic 50 display unit at the crane and or the remote control handset whether the geometry monitoring was triggere...

Page 70: ...independent 30 to 70 the overstretching angle of the fly jib gradually reduces Function with fly jib x No acoustic warning signal x Capacity indicator is not flashing x All movements that increase th...

Page 71: ...function blocked x Display of status code Paltronic 03 08 Function with fly jib x Acoustic warning signal x Capacity indicator flashes x All movements that increase the outer boom angle are blocked x...

Page 72: ...flashes on the crane 70 Crane stops overload signal sounds The crane functions x Lift main boom x Lift outer boom x 2 Lift fly jib are blocked All other crane functions are enabled STOP Moving in stee...

Page 73: ...tension boom Extend The hand levers will only be released when the load moment has been reduced If possible reduce the load moment by operating the Retract extension boom function After this all crane...

Page 74: ...oring system The following systems are optionally available x Main boom above vehicle platform height warning standard on cranes with declaration of CE conformity EN12999 x Crane folded and main boom...

Page 75: ...peration of crane 2 Emergency operation of radio controlled support Operate the crane from the emergency operator station Any loading and unloading can be finished Contact your PALFINGER partner Dange...

Page 76: ...and remote control valve on the crane base x Remove the seal from the yellow by pass screw on the control valve x Tighten the by pass screw as far as it will go and screw it back two or three turns x...

Page 77: ...the cover from the control valve x Remove the seal from the valve x Screw off the protective cap x Press the pin and lock it by turning it x Put down the load without increasing range and load moment...

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Page 79: ...Chapter 6 73 In this chapter General 75 Slingers other attachments to lift the load 77 Ancillary equipment 78 Additional crane equipment 90 C H A P T E R 6 Ancillary equipment...

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Page 81: ...ette forks etc Depending on the type of equipment a plate might be attached informing about x Name of the model x Year of manufacture x Manufacturer x Serial number x Dead weight x Maximum permissible...

Page 82: ...s Danger Depending on the type of ancillary equipment the crane has to be turned off before attaching the device Follow the relevant instructions Keep the minimum distances see chapter 2 Danger of get...

Page 83: ...e load the relevant PALFINGER hook and shackle with bolt must be used on the associated lifting gear x Observe the load capacity given on the load lifting gear x The safety latch of the hook must clos...

Page 84: ...x Switch off the pump x Operate the levers in both switching positions Residual pressure is released x Make sure all operating levers are in neutral position x Remove the protective caps from the coup...

Page 85: ...nd open the tightening lever 3 x Put the plug 4 on the coupling x Close the tightening lever 3 until the safety button locks Disconnecting x Switch to manual operation in case of Paltronic x Switch of...

Page 86: ...starting work boom in working position Danger Failure to maintain the minimum distances represents an acute risk of fatality for the operator and others Keep the required minimum distances to all cru...

Page 87: ...it is possible to fix it in the load lug 6 Fix the pulley head in the load lug lock the pin 1 1 1 3 1 4 1 5 1 6 2 x Raise the outer boom to horizontal Lower the main arm until it is possible to mount...

Page 88: ...trands may break before the outer braid strands after longer periods of use Therefore rope breakage may not be detected during normal inspection Single strand winch operation with composite pulley hea...

Page 89: ...ration Purpose x This will lead to better rope winding behavior x Small entry angle into rope pulleys Warning If the rope rubs against crane components it gets damaged The rope may tear and this creat...

Page 90: ...y head at full force two blocking In case of rope winches without overload protection system Rope may break if not un spooled enough This may lead to unexpected rope failure and falling down loads In...

Page 91: ...nd wind it up again while tightening it Crane without overload protection device x Do not overload the rope winch with the lifting power of the crane 3t x Do not overload the crane components accessor...

Page 92: ...storage point and secure it properly x Turn on the crane x Slowly and carefully operate the winch to tighten the rope x Switch off crane x Disassemble and store the winch components properly pulley h...

Page 93: ...peration and assembly of grab and rotator refer to the relevant operating instructions Mechanical extension booms Danger If extensions are overloaded with the lifting power of the crane the load may f...

Page 94: ...inch pins Danger People standing in front of the crane boom while the manual extension booms are extended are in acute danger to life The operator must stand to the side of the boom system when extend...

Page 95: ...0 kg 4 400 lbs Operating modes can be set up on the mode selector switch Warning If the position of the operating mode selector switch doesn t match the installation status the extension or the sensor...

Page 96: ...the device you may fall down The seat occupancy monitoring system if available will stop the device abruptly when you raise from the top seat Danger When the high stand top seat is used for x working...

Page 97: ...r of getting crushed Note When working from the high stand high seat there must be enough clearance between operator and load For safe work make sure to keep a sufficient safety distance to a possibly...

Page 98: ...Ancillary equipment 92 High stand components 1 High stand operator console Can swivel to the side 2 Remote holder Holder for remote control can swivel to the side...

Page 99: ...ttom and push the guard rails from the top fully down to the bottom Never reach between the guard rails cross bars Warning If the operator reaches with his finger between the cross bars while moving t...

Page 100: ...stop operating the crane from the high stand To resume crane operation on the high stand the operator must step into the distance sensor s coverage x Check whether the green control lamp is on If not...

Page 101: ...be firmly secured 10 Fall protection device in stabilizer area Can be moved inwards in case of tiltable stabilizer cylinders 11 Foot board Can be moved upwards in case of tiltable stabilizer cylinder...

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Page 103: ...aults before and during operation 100 Working range 101 Starting the crane 102 Supporting the vehicle 102 Stabilizer outriggers 107 Stabilizer cylinder 108 Vehicle inclination 110 Unfolding the crane...

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Page 105: ...er use is prohibited If the operating instructions of any ancillary equipment or instructions prepared by the operating company allow other use for instance excavating or diagonal pull which contradic...

Page 106: ...g malfunctions in the hose drum or the hose tray x Abnormal noises x Unusually quick or slow working movements x Failure of the control system x Operating levers are difficult to operate and or do not...

Page 107: ...ded by a qualified signaller x Plan in sufficient clearance for crane operation and support Crane movements may not be obstructed by lines masts trees buildings or other objects x The entire working r...

Page 108: ...function Additionally in remote control mode Note When the key switch is set to remote control mode a green warning light starts flashing see picture This indicates any third persons that the crane m...

Page 109: ...ncrease the support area according to the supporting surface conditions refer to table or find a suitable supporting surface Max 5 Ground pressure Ground pressure by support jacks max 400 N cm 58 psi...

Page 110: ...bilizer outriggers stabilizer cylinders If the crane support can be operated using the remote control there is an operating switch on both sides of the crane on the operating station This prevents the...

Page 111: ...only after extending the outrigger beam The safety distance must be observed Danger Serious risk of getting crushed near the tiltable stabilizer If the operator or others are in the slew range of the...

Page 112: ...t operation via remote control If the crane is equipped with radio controlled supports optional x Set the key switch to remote operation x Change over to support operation at the handset of the remote...

Page 113: ...es 1 2 3 Danger An unlocked outrigger beam creates a high risk of accident and danger to life 4 Check whether the safety catch has engaged by attempting to move the outrigger beam in and out Hydraulic...

Page 114: ...the tiltable stabilizer cylinders in supporting position Firmly hold the stabilizer cylinder Open latch lever Slew stabilizer cylinder carefully into support position When the stabilizer cylinder is...

Page 115: ...the stabilizer cylinder is unlocked Extend the hydraulic outrigger beams completely Open latch lever of stabilizer cylinder Activate the function Extend stabilizer cylinder and tilt it down carefully...

Page 116: ...en the two circles the vehicle inclination is between 0 and 5 Work up to 60 boom position Level the vehicle as horizontal as possible however within 3 inclination Working above 60 boom position refer...

Page 117: ...ed x Vehicle is properly supported x No bystanders or obstacles are in the movement range of the crane Danger Not maintaining the minimum distances creates an acute risk of fatality for the operator a...

Page 118: ...erator is in the folding unfolding area of the crane there is an acute risk of fatal injury x Choose a position outside the danger zone of the crane Top seat Move the boom into working position from t...

Page 119: ...rried out in the given order Always carry out the steps in the correct order Move the main boom to a near vertical position Fold the outer boom completely Move extension boom out of suspension eye Unf...

Page 120: ...e x Release the emergency cut off button The crane should move perfectly in all directions Refer also to chapter 5 Emergency cut off button Paltronic 50 Function Check Danger If the overload protectio...

Page 121: ...om completely at a medium speed Push all hand levers that increase the load moment back into neutral position The following crane movements should then be blocked Main boom Lower Outer boom Lift lower...

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Page 123: ...Chapter 8 117 In this chapter Load limits 119 Working position of the crane 120 Loads 122 Working with loads 123 C H A P T E R 8 Crane operation...

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Page 125: ...capacity label 1 Maximum load capacity of the crane 2 Number of extended extension booms 3 Maximum load capacities at the respective outreach 4 Note Displayed loads only with fully deployed crane sup...

Page 126: ...gle of main boom between 15 and 30 dependent on crane type Refer to load capacity chart attached to the crane The optimum angle is reached when the lift cylinder is vertical to the main boom or the li...

Page 127: ...han 60 x abrupt crane movements x overstretching of outer boom or fly jib boom can lead to excessive deflection of the boom system to side and or rear Consequently the load may fall down This creates...

Page 128: ...teep position monitoring and Geometry monitoring Loads Before loading unloading x Observe special instructions about load handling and or lifting gear e g lifting points center of gravity orientation...

Page 129: ...ed about the planned operation x The operator must have full view of the crane the load and their paths at all times x If any part of the crane or load path is out of the operator s view it is necessa...

Page 130: ...permission from the operator only when the crane has stopped completely x The assistant must leave the working area when attaching detaching is completed After the assistant has left the danger zone c...

Page 131: ...range is reached reduce the working speed x Lift the load a little and check whether it is correctly attached and stays in the intended position Danger If loads are not lifted from directly below the...

Page 132: ...several crane functions at a time This may reduce the speed of the already actuated crane movements Warning If several crane functions are used at a time and one or more are stopped the remaining acti...

Page 133: ...down slowly x Before detaching the load lifting gear make sure the load sits properly and stable Work interruptions If it is necessary to leave the crane unattended x Land the load x Secure the boom s...

Page 134: ...Loading of the rope Moving the load at the acute angle A places less load on the rope than moving it at the obtuse angle B This protects the rope Higher load on the rope B puts strain on the rope and...

Page 135: ...Chapter 9 129 In this chapter Folding the crane into transport position 131 Retracting the stabilizers 135 Before driving 140 C H A P T E R 9 Ending operation...

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Page 137: ...position The operator must have full view of all crane movements Fold the crane in transport position always from the ground operator station opposite the boom support Ground control Danger If the cr...

Page 138: ...on outside the danger zone of the crane Note Starting position to fold the crane Main boom in near vertical position extension booms fully retracted Danger There is acute danger to life for operators...

Page 139: ...first extension boom must be above the catch Unfold the outer boom Slew the crane until the folding arrow on the base and the mark on the crane column and are aligned set down position Lower the main...

Page 140: ...er to life of all road users Not knowing the vehicle s total height and not observing the clearance heights creates an acute risk of fatal injury Secure the boom system sufficiently against side movem...

Page 141: ...bilizer cylinders need to be operated separately on both sides Change the operating station Danger Incompletely retracted and or unsecured stabilizer cylinders and stabilizer outriggers create an acut...

Page 142: ...gger beams completely lock and secure them Retract the hydraulic outrigger beams completely If your crane is equipped with stability control or remote control set the key switch to support operation e...

Page 143: ...le Retract the tiltable stabilizer cylinders in transport position Retract the stabilizer cylinders completely Open latch lever of stabilizer cylinder Pivot stabilizer cylinder into transport position...

Page 144: ...atch lever and make sure it is in the locked position Stow supporting pads away in the correct way Stabilizer outriggers Pushing in manually Stabilizer cylinders must be completely retracted and in tr...

Page 145: ...r the beam locks have engaged properly by attempting to move the outrigger beams in and out Retracting hydraulically Retract the outrigger beams completely After finishing all crane movements x Turn o...

Page 146: ...cylinders are completely retracted and properly secured x the crane hydraulic pump is off x the crane is secured for transport and side movement is not possible Danger Any winch components load fixing...

Page 147: ...ight total width axle loads and gross vehicle weight including crane ancillary equipment and load and act accordingly refer to chapter 5 Monitoring systems for transport position Note If the crane is...

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Page 149: ...n this chapter General 145 Operating hours counter 146 Maintenance 147 Cleaning 148 Visual inspection 149 Machine lubrication 152 Hydraulic oil change filter change 157 Paint repair 160 C H A P T E R...

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Page 151: ...s Non compliance results in loss of any warranty and liability Arranged by Executed by Maintenance Operating company Operating company operator PALFINGER partner Service Operating company PALFINGER pa...

Page 152: ...ing hours until next service By pressing and holding the MODE button for longer than 5 seconds the serial number is displayed Mode Total operating hours Is indicated by the clock symbol 1 and shows th...

Page 153: ...g instructions are of general nature and apply to several PALFINGER products Maintenance has to be carried out after every 50 operating hours However the maintenance intervals depend also on applicati...

Page 154: ...nit Carry out cleaning work only when the unit is turned off Using high pressure cleaning equipment Warning Failure to comply with the following steps may result in damage to the unit x The operating...

Page 155: ...PALFINGER partner for additional information as needed Immediately replace any missing or inoperative hardware Steel parts x Cracks on components specifically on welds and bending edges x Deformation...

Page 156: ...ient lubrication x Corrosion x Damaged rope clamps x Broken strands broken wires grinding points abrasion bird caging constrictions necking kinks etc Rope discarding If a rope is so damaged that it ca...

Page 157: ...d lifting gear x Hooks for cracks deformations and wear x Sensor unit of manual extension booms for cracks deformation leaks and wear Mark A must not be visible x Safety latch for proper function Chec...

Page 158: ...ease repair cost and downtime Grease Available from most PALFINGER partners according to national guidelines under Order no EZ982 5 kg 11 lb can Order no EZ1432 50 kg 110 lb barrel Technical data Test...

Page 159: ...example and shows components which may be optional on your unit depending on model and version 1 Operating levers control rods 2 Outrigger beam slide surface 3 Interlock 4 Pin bushings 5 Rope winch e...

Page 160: ...Maintenance 154...

Page 161: ...in old grease will be pressed into the bearing point x Press the grease into the bearing point x Move the components This distributes the grease in the bearing x Press more grease into the grease nipp...

Page 162: ...n system requires no maintenance and is fitted with sliders which have self lubricating properties and suffer only very minor wear Following the running in period the extension system if used under no...

Page 163: ...ntire rope length using a cloth or brush x Rewind the rope under tension Hydraulic oil change filter change Hydraulic oil filter The hydraulic system is equipped with various filters including High pr...

Page 164: ...d characteristics Hydraulic oil Operating temperature Synthetic ester biologically degradable approx 30 to 80 C 22 F to 176 F Mineral oil not biologically degradable approx 30 to 80 C 22 F to 176 F Us...

Page 165: ...when choosing an oil Note Please contact the PALFINGER partner when selecting the recommended hydraulic oils and oil filters 0 C A B C A Viscosity mm s or cSt B ISO reference temperature in Celsius C...

Page 166: ...her fluids Reasons for not mixing different oils x Reduces service life x Mixtures of synthetic esters and mineral oils are no longer biodegradable x etc Paint repair Note Repair paint damage immediat...

Page 167: ...ers 164 Initial servicing after 50 operating hours 166 After every 1000 operating hours or once every year 167 Every 6 years 167 Hook and shackle 168 Check of control equipment 169 Protective hoses 16...

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Page 169: ...to Operating hours counter The operating company must arrange a service when the operating hour counter indicates it For further information please refer to service manual supplied with crane Keep al...

Page 170: ...Tolerance range 10 Bolts DIN EN ISO 4762 4014 Nuts DIN EN ISO 4032 Washers DIN EN ISO 7090 Bolt thread Stability 5 6 Stability 6 8 Stability 8 8 Stability 10 9 M03 0 7 0 5 0 9 0 7 1 2 0 9 1 5 1 1 M04...

Page 171: ...lerance range 10 Bolt thread Stability 8 8 M 16 x 1 5 120 89 Bolt thread Material C40 M 20 x 1 5 140 103 Bolt thread Material 42 Cr Mo 4v M 20 x 1 5 210 155 M 24 x 1 5 450 332 M 30 x 1 5 900 644 M 33...

Page 172: ...for tightness Teflon spray Grease Rope grease Initial servicing after 50 operating hours Description Activity Oil filter package Slewing cylinder Slewing gear Hydraulic fluid level unsupported and in...

Page 173: ...l Crane base fixing Hydraulic lines hoses screw joints Rope winch limit switch Rope winch transmission oil Remote control All control equipment Central lubrication Ancillary equipment Pump performance...

Page 174: ...are allowed The following points must be checked at regular intervals x Castle nut locking feature x Hook block x Safety latch x Bearing Check that x cuts notches grooves cracks heavy corrosion discol...

Page 175: ...icing check protective hoses covers etc and replace damaged and missing parts Repairs x Damages to the unit must be repaired immediately by a PALFINGER partner x Repairs have to be recorded in the ser...

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Page 177: ...Chapter 12 171 In this chapter Decommissioning and disposal guidelines 173 C H A P T E R 1 2 Decommissioning and disposal...

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Page 179: ...PALFINGER partner Disposal Warning Clean all oily and greasy parts before disposal Oil and grease must not be released into the environment Comply with the locally applicable laws when disposing of th...

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Page 181: ...xtension system 156 F Failure of electric system 70 Fly jib 95 Folding the crane 133 Folding the crane into transport position 131 Foreseeable misuse of the device 10 Function 55 61 Function labels 27...

Page 182: ...5 Risk of burns 14 Risk of falling 12 Rope grease 157 Rope winch 80 Rope winch power link 86 S Safety and Health Standards 7 Safety for individuals 9 Service 161 Slingers other attachments to lift the...

Page 183: ...Chapter 13 177 C H A P T E R 1 3 Technical description...

Page 184: ...178...

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