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117

Clearing the Service Counter (Maintenance Counter)

After 5000 cycles (lifts) the tail lift should be serviced. The con-
trol box will flash for 2 seconds with high frequency after switch-
on to indicate that this limit value is reached. Proceed as de-
scribed below to clear the service counter after this.

Close the platform, but leave the control box switched on. 

Disconnect plug J 11.

Disconnect plug J 30.

Connect the service plug.

Connect plug J 11.

The service counter is cleared. 

Disconnect the service plug.

Connect plug J 30.

Disconnect plug J 11 and connect it again.

This switches the tail lift back into operating mode.

Note:

You can also reset the service counter by using the diag-
nostic software.

Troubleshooting

This function is only available for special program versions. For 
more information please contact our customer service. Pro-
ceed as follows to troubleshoot the tail lift:

Switch on the control box.

Open the platform so that it is in horizontal position.

Disconnect plug J 11.

Disconnect plug J 30.

Connect the service plug.

Connect plug J 11.

Disconnect the service plug.

Connect plug J 30.

Every connected input is now indicated by continuous 
warning lights.

If your tail lift is not equipped with Warnfix, you have to con-
nect a test lamp to PIN 7 of plug J3.

Disconnect plug J 11 and connect it again.

This switches the tail lift back into operating mode.

Note:

You can also troubleshoot your tail lift by using the diag-
nostic software.

Summary of Contents for C1500L

Page 1: ...ail Lift OFFER INFORMATION Location details K stendorf 5203 Austria Dealer details PALFINGER EMEA GmbH Dealer E mail sales palfinger com Dealer phone 004366488345792 Availability On request Product ty...

Page 2: ...MBB C 1500 L THE EFFICIENT AND FUNCTIONALLY TAIL LIFT...

Page 3: ...inal 600 mm Load centre lateral 50 of the full load on one side Inclination angle of the platform 90 to 10 Lifting arms in mm 700 800 900 H max loading height unloaded 1256 1409 1546 H min loading hei...

Page 4: ...PALFINGER TAIL LIFTS ASSEMBLY INSTRUCTIONS TAIL LIFTS STANDARD...

Page 5: ......

Page 6: ...Assembly instructions for PALFINGER Tail Lifts Tail Lift Standard 07 500 99 04 10 03 15 06 2017 Ref no 2032342 A 22839...

Page 7: ......

Page 8: ...einforcing rear cross member optional 22 6 4 Preparing vehicles with box bodies 23 7 Installing lifting mechanism 24 7 1 Installation with installation aids 24 7 2 Installation with attached platform...

Page 9: ...orming an oil level check 52 10 5 Checking screw connections 52 10 6 Attaching warning strips safety point decals optional and type plate 53 10 7 Adjusting the pressure switch of the hydraulic support...

Page 10: ...is provided below 1 2 Enclosed documents In addition to this assembly manual you will receive additional documents with your PALFINGER Tail Lifts tail lift They form part of these assembly instructio...

Page 11: ...8 About these instructions Brief operating instructions Type plate Attachment report attachment diagram General installation drawing...

Page 12: ...always passed on along with the PALFINGER Tail Lifts to third parties 2 1 Personnel qualifications The assembly and commissioning of the PALFINGER Tail Lifts tail lift require systematic knowledge of...

Page 13: ...al that the measures to avert danger are complied with The signal words have the following meanings SIGNAL WORD Description of type and source of the hazard Description of consequences of non observan...

Page 14: ...s Observe the respectively applicable general attachment report attachment diagram from PALFINGER Tail Lifts Make sure that any welding work is only performed by certified welders It is essential to c...

Page 15: ...m the oil lines the pneumatic lines and the cabling of the vehicle are not damaged Do not apply any overpressure to the functions lift lower open close retract or extend before the installation is ent...

Page 16: ...m Socket wrench 4 6 4x screw clamps Peening tool Hand held electric drill 2 hand electric drill Spiral drill up to 14 mm diameter Crimping tool for cable lugs 16 mm 25 mm 35 mm Insulation stripper Sid...

Page 17: ...structure of the PALFINGER Tail Lifts tail lift and of the individual sub assemblies MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 LZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C...

Page 18: ...ction 5 Platform support rod not included in scope of delivery 6 Tilt switch b13 tilt switch b15 7 Tilt switch b16 tilt switch b15 8 Foot operated switch option 9 Warning lamps option 10 Startup rail...

Page 19: ...3 Tail lift with bolted consoles and slide in unit 1 Welded console plates 2 Hydraulic unit 3 Underride protection 4 Tilt cylinder 5 Lift cylinder 6 Lift rocker 1 Bolted console plates 2 Hydraulic uni...

Page 20: ...5 Scope of delivery The scope of delivery of your PALFINGER Tail Lifts tail lift is based by the model you ordered and any agreed special accessories 1 Bolted console plates 2 Hydraulic unit 3 Underr...

Page 21: ...been correctly delivered Have the general installation diagram and the attachment report attachment diagram been provided in accordance with your ordered PALFINGER Tail Lifts tail lift type Is the veh...

Page 22: ...ed Has allowance been made for the space required for the optional grab handle 25 mm finger room between platform and handle When all these points have been checked off you can start with the installa...

Page 23: ...the lifting mechanism for any offset rear lights the thickness of the vehicle s rear cross member and any cutouts required in the lower tail chassis To prepare the vehicle for installation of the PALF...

Page 24: ...omponents in a secure dry place Components that are not compatible with your PALFINGER Tail Lifts tail lift may not be reinstalled Consult your vehicle maker to find alternative solutions for incompat...

Page 25: ...eate the cutouts according to the attachment mounting diagram and reinforce them Seal the blank body parts with rust protection and repaint them Observe the vehicle manufacturer s superstructure guide...

Page 26: ...instructions supplied Box bodies with doors To avoid damage to box body doors you must attach spacers and bridging profiles You must then abut the platform to the superstructure end with the bridging...

Page 27: ...lation aids on the vehicle chassis see chapter 7 1 1 on page 24 position lifting mechanism under the vehicle see chapter 7 1 2 on page 25 bolt lifting mechanism to installation aids see chapter 7 1 3...

Page 28: ...hanism under the vehicle Raise the lifting mechanism with suitable lifting equipment such as a forklift truck or trolley jacks for example Carefully position the lifting mechanism under the vehicle De...

Page 29: ...ealing system is present to attach spacers to ensure correct spacing between the control rod and vehicle chassis Secure the lifting mechanism with screw clamps to the vehicle chassis Lay the cables an...

Page 30: ...ed The following console pates can be ordered from PALFINGER Tail Lifts welded consoles bolted consoles The installation sequence differs according to the type of console plates used The welded consol...

Page 31: ...note the number position and diameter of drill holes Drill the holes in the console plates Bolt the console plates to the vehicle chassis In the process note the tightening torques in the general inst...

Page 32: ...C 750 L C 750 LX C 750 LG C 750 LD C 750 ML PRO C 1000 ML PRO C 750 SPLD SPRD 6 M14x1 5 190 Nm C 1000 S C 1000 SB C 1000 SPL SPR C 1000 LD C 1000 L C 1500 L C 1500 ML PRO C 1500 S C 2000 S 10 M14x1 5...

Page 33: ...stand tube 1 Turn the hex nuts 5 on the bolts 3 and thus fix the console plate 2 and the U section 6 Align the two console plates corresponding to the frame width and pretighten the hex nuts NOTE We...

Page 34: ...ry cable is not directly connected to the battery and the ground runs over the vehicle chassis it may be necessary to fabricate a ground cable from the delivered cable lugs and protective caps Cut off...

Page 35: ...he vehicle If the cables and hoses are too long you must bundle them and fix them under the vehicle 7 1 7 Removing the installation aid Remove the pins between the control rods and the installation ai...

Page 36: ...hanism see chapter 7 2 2 on page 34 mount auxiliary device see chapter 7 2 3 to page 34 position and fix platform see chapter7 2 4 on page 35 install lifting mechanism see chapter 7 2 5 on page 36 rem...

Page 37: ...traight steel bearers of sufficient length on the load area between the control rod arms and vehicle body wall CAUTION Risk of falling equipment If you incorrectly position the auxiliary device or do...

Page 38: ...at the control rod heads rest up against the rear wall apron Observe the relevant installation diagram Fix the platform securely to the auxiliary device For this purpose use appropriately rated screw...

Page 39: ...hanism according to the type of console plates used see chapter 7 1 5 on page 27 For this purpose use the adjustment gauge indicated on the installation diagram Bolt the tilt cylinders to the platform...

Page 40: ...required establish connection to vehicle battery see chapter 8 1 on page 37 install and connect optional control unit see chapter 8 2 on page 39 mount control panel holder see chapter 8 3 on page 40...

Page 41: ...nd mount it on the battery s minus terminal With vehicles with preinstalled ETMA interface Plug the plus and minus cables into the mating plugs NOTE With hazardous goods vehicles the ground cable must...

Page 42: ...diagram which you can obtain from PALFINGER Tail Lifts Run the cable for the control unit to the driver s cab Select a suitable location on the dashboard in the driver s cab Establish an electrical c...

Page 43: ...llation diagram 8 4 Connecting the manual cable switch remote control optional A manual cable switch or a remote control are optionally available with your PALFINGER Tail Lifts tail lift NOTE When ins...

Page 44: ...to be clipped onto to slot J31 on the circuit board and connected to ground You will then have to attach the receiver to the stand tube The receiver and the wireless remote control are preadjusted so...

Page 45: ...rol rod see chapter 9 2 on page 43 bolt the platform to the first tilt cylinder see chapter 9 3 on page 44 adjust the tilt cylinder see chapter 9 4 on page 47 bolt the platform to the second tilt cyli...

Page 46: ...ation position with the lifting equipment until the platform is bolted to control rod and tilt cylinders 9 2 Bolting the platform to the control rod Make sure that the platform is in its final install...

Page 47: ...inders you should initially only bolt one tilt cylinder to the platform Inserting the air filter option Depending on the hydraulic unit manufacturer you will have remove the plug screw of the oil tank...

Page 48: ...latform to the tilt cylinder Detach the bellows hose clamp and slide the bellows down Turn the rod end of the tilt cylinder on the piston rod as far as it will go Adjust the tilt cylinder length so th...

Page 49: ...the product to align the platform to the body During the assembly make sure that the lubrication nipple on the piston rod end is oriented upwards and that the PALFINGER logo is not upside down Mount t...

Page 50: ...ion To do this turn the piston rod with a wrench Repeat the adjustment process if required until the platform has reached the desired position Release the tilt cylinder by opening the platform Tighten...

Page 51: ...hapter 9 3 on page 44 9 6 Connecting plug for foot operated switch and Warnfix Detach the strain relief Pull the cables for the foot operated switch and the Warnfix from the platform Connect the plugs...

Page 52: ...ght of the platform Feed the cables through the openings Bundle up cables that are too long and secure these with cable binders Connect the cables and pull them back to the right length Fix the sensor...

Page 53: ...ew connections see chapter 10 5 on page 52 attaching warning strips safety point decals optional and type plate see chapter 10 6 on page 53 performing acceptance test as per test book see chapter 10 8...

Page 54: ...on ground Open and lower the platform until it sets down on the ground Check that the platform rests horizontally on the ground If the platform does not lie level release the screw on tilt switch b16...

Page 55: ...eservoir or with a dipstick As required top up with oil or drain the excess oil off see chapter Testing the oil level in operating manual of your PALFINGER Tail Lifts tail lift Slide the hydraulic uni...

Page 56: ...of delivery if your tail lift is equipped with wireless remote control In this case you will receive an installation diagram for the safety point decals drawing no 08 522 99 04 00 01 Mount the warning...

Page 57: ...ch must be turned for this purpose To decrease the contact pressure of the props turn the grub screw anti clockwise one rotation To increase the contact pressure of the props turn the grub screw clock...

Page 58: ...ommissioning in accordance with the test book Enter the required details in the test book Company Code Installation company Details of signatory It is essential that you enter the details on the opera...

Page 59: ...Foot operated switch connecting plug 48 H Hydraulic circuit diagrams 58 I Installing control unit 39 tilt sensors 49 Installing lifting mechanism with installation aids 24 with platform 33 M Model lin...

Page 60: ...57 Index T Tail lift platform 17 standard 15 with bolted consoles 16 with welded consoles 16 Tools 13 Truck with box body 20 W Warnings layout 10...

Page 61: ...it diagrams 12 Hydraulic circuit diagrams 12 1 Standard tail lift with four cylinders 96 560 98 00 00 00 R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLIN...

Page 62: ...59 Hydraulic circuit diagrams 12 2 Standard tail lift with two cylinders 97 510 98 00 00 00 R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER...

Page 63: ...12 3 Standard tail lift with hydraulic support 96 524 98 01 00 00 B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER...

Page 64: ...61 Hydraulic circuit diagrams 12 4 Tail lifts with hydraulic support MBB C 750 L C 1000 L Support cylinder TILT CYL LIFT CYL Pressure switch S8 1 adjusted to 20 bar...

Page 65: ...62 Hydraulic circuit diagrams 12 5 Standard tail lift with hydraulic under ride protection 99 514 98 01 00 00 3 LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER...

Page 66: ......

Page 67: ...illy en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612...

Page 68: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS...

Page 69: ......

Page 70: ...Operating Instructions for PALFINGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 04 07 2017 Article no 2012721 A 22839...

Page 71: ...il Lifts with Electrical Cylinders 17 Retractable Tail Lifts 18 Retraction Equipment 19 Foldable Tail Lifts 20 Column Lifts 21 Presetting the Tail Lift 22 Setting the Ground Adjustment Timing 22 Prese...

Page 72: ...Wireless Remote Control Unit Standard 108 Special Operating Elements 110 Special Operating Elements 112 Special Operating Elements 114 Programming a Key Code 116 Service and Maintenance 120 Maintenan...

Page 73: ...te simple faults yourself Before starting to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions...

Page 74: ...lift Proper Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Observe all capacity limits as stated in t...

Page 75: ...ess of your local contractor repair shop and other con tact information in the list of repair shops For maintenance use only original PALFINGER Tail Lifts spare parts Observe all applicable accident p...

Page 76: ...buted Secure the load so that it cannot fall off the tail lift Rolling containers without brakes may only be transported on the tail lift if you secure them with roll stops roll off protection against...

Page 77: ...emen can be found on all five continents A unique service network with more than 2 500 service stations in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail...

Page 78: ...ll identification plate for the lifting device Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instruction...

Page 79: ...for your model Standard Tail Lifts Lateral Operating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK...

Page 80: ...2500 S MBB R 1500 L MBB R 1500 L FLAT MBB R 1500 SK R 2000 LK MBB R 1500 S TRAIL R 2000 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 25...

Page 81: ...n bumper 6 Lift arms switch b13 tilt sensor b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional...

Page 82: ...s B 2 Supporting strap on body not in scope of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2...

Page 83: ...anel 4 Hydraulic unit 6 Lift arms switch b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cyli...

Page 84: ...er unit 5 Underrun bumper 6 Tilt sensor b15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion f...

Page 85: ...rms switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16...

Page 86: ...19 Retraction Equipment 1 Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23...

Page 87: ...switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stat...

Page 88: ...cle deck 2 5 Vehicle deck 1 6 Hydraulic hoses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 War...

Page 89: ...witch b13 6 a few millimeters counterclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the sprin...

Page 90: ...reduce the contact pressure of the stabilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one...

Page 91: ...ery discharge When the symbol shown on the left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system B W When the battery capacity falls...

Page 92: ...le cannot be started CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicle...

Page 93: ...l lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Chapter Programming a Key Code from p 116 The operational readiness of the tail...

Page 94: ...assis frame can be damaged by insufficient carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for...

Page 95: ...he safety railing at the platform Depending on the model the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railin...

Page 96: ...safety railing by 90 upwards until it locks into place Laying down P shaped safety railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the m...

Page 97: ...atform 1 Rotate the respective safety railing by 90 upwards 2 and lower it until it locks into place Laying down A shaped safety railing Pull up the respective safety railing 1 Then rotate the respect...

Page 98: ...away from the maneuvering area while you move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element ar...

Page 99: ...oses and moves from the horizontal operating position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The...

Page 100: ...Open fold out or extend the tail lift depending on the model by means of the lateral operating element the foot control or the hand cable control as described in chapter Operat ing Elements from p 38...

Page 101: ...The tail lift can be damaged if the platform load is too high or unbalanced Do not exceed the maximum load weight specified in chapter Technical Data from p 156 of this manual when loading the platfo...

Page 102: ...50 mm see figure on the left Note The maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself duri...

Page 103: ...readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key control 26 at the lateral operating element Insert the key into the keyhole of the key...

Page 104: ...s switched off To switch off the tail lift using the battery main switch Turn the battery main switch counterclockwise until the cam is engaged The visual signal indicating the operational readiness o...

Page 105: ...the hand cable control optional see p 100 or 6 using the radio remote control unit optional see p 108 or 7 using the special operating elements optional see p 110 Lateral Operating Element Depending...

Page 106: ...29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob...

Page 107: ...the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform...

Page 108: ...41...

Page 109: ...y switch open close 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Ope...

Page 110: ...eously downward The platform tilts and adjusts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this posit...

Page 111: ...tend 32 Locking lug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 29 26 optional 32 28 30...

Page 112: ...ound Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to...

Page 113: ...errun bumper 32 Locking lug 39 Operating panel Lifting the Hydraulic Underrun Bumper Turn the rotary switch 30 upwards until the underrun bumper has reached its upper end position A 29 26 optional 32...

Page 114: ...Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the...

Page 115: ...ary switch open close 32 Locking lug 39 Operating panel A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operat...

Page 116: ...er the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle...

Page 117: ...g 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 26 optional 32 28 30 27 39 DANGER Risk of...

Page 118: ...the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or p...

Page 119: ...tton 39 Operating panel A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and materi...

Page 120: ...is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward...

Page 121: ...button lift close 39 Operating panel C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal inj...

Page 122: ...ter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading f...

Page 123: ...e platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be...

Page 124: ...witches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before i...

Page 125: ...sen the platform interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruc...

Page 126: ...s 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is l...

Page 127: ...form interlock if present Turn the rotary switch 27 downward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction F...

Page 128: ...rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into...

Page 129: ...nterlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extend...

Page 130: ...d it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In...

Page 131: ...platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be ex...

Page 132: ...the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your...

Page 133: ...nward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction Turn the rotary switch 30 downward and hold it in this po...

Page 134: ...his posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the fol...

Page 135: ...witch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Page 136: ...loor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and h...

Page 137: ...tion Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with...

Page 138: ...71...

Page 139: ...switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If th...

Page 140: ...ground The platform lowers to the ground and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Tur...

Page 141: ...es 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simulta...

Page 142: ...75...

Page 143: ...itch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Page 144: ...rotect your hands with gloves Pull the platform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Pla...

Page 145: ...oller at the support tube Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward...

Page 146: ...79...

Page 147: ...9 simultaneously downward and hold them in this position until the platform has almost reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the...

Page 148: ...and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make sure that the platform is in horizontal position touch ing...

Page 149: ...the platform has reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves Pull the handle with...

Page 150: ...tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platfo...

Page 151: ...tch additional pushbutton 32 Locking lug 39 Operating panel B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during...

Page 152: ...atform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts...

Page 153: ...t lower 32 Locking lug 39 Operating panel B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail...

Page 154: ...atform Turn the rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Fo...

Page 155: ...Operating panel M DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can oc...

Page 156: ...old it in this position until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platf...

Page 157: ...One hand Control 54 Toggle switch B M 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and...

Page 158: ...m Lowering the Platform Press the toggle switch 54 downward and hold it in this position until the platform reaches the ground tilt while low ering Lifting the Platform Press the toggle switch 54 upwa...

Page 159: ...platform Hand Cable Control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge DANGER Risk of accidents and injury If...

Page 160: ...perating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the area near the platform edge where you ris...

Page 161: ...an uncontrollable manner When loading the platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand...

Page 162: ...teps for the other safety railing Lifting the Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1...

Page 163: ...required position Putting Down the Safety Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety r...

Page 164: ...97...

Page 165: ...trols are disabled for a short time Wait a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with...

Page 166: ...e earliest and three seconds at the latest step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are no...

Page 167: ...Pushbutton lift 43 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and ma...

Page 168: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Page 169: ...he loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons A C E F G K L M 42 43 44 42 Pushbutton lift 43...

Page 170: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Page 171: ...Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizonta...

Page 172: ...utton lower 44 Pushbutton Lift scissors 45 Pushbutton Lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the ta...

Page 173: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Page 174: ...Platform Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the scissors Press...

Page 175: ...he pushbutton 42 and keep it pressed until the plat form is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground A C F G K L POWER BATTERY A B MBB...

Page 176: ...he horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform clo...

Page 177: ...ition until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower o...

Page 178: ...n this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 2...

Page 179: ...latform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushb...

Page 180: ...n this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folded platform has made contact with the...

Page 181: ...and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing...

Page 182: ...ground Retracting the Hydraulic Stabilizer Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions i...

Page 183: ...ice plug Switch on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the la...

Page 184: ...ote You can also reset the service counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our custom...

Page 185: ...rror 5 Head tilt sensor B15 Faulty sensor signal Error 6 Warnfix short circuit recognized Switch control box off on or close tail lift Error 7 Box body light control box LED short circuit recognized E...

Page 186: ...error reset as soon as voltage is present at J1 2 Error E Emergency program sensor system being bridged Re enable by pressing and holding Open and Lower push buttons for more than 10 seconds Switch o...

Page 187: ...f the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking...

Page 188: ...Checking the function and presence of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bear...

Page 189: ...leaning the column lift X Cleaning an lubricating the sliding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level an...

Page 190: ...the platform optional holding grip for the accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the...

Page 191: ...raulic unit and clean them to remove the carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting...

Page 192: ...he conical lubricating head as required and after each cleaning with a pressure washer Checking Refreshing Platform Marks The marks on the platform must always be in a good condition and clearly visib...

Page 193: ...lubricate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 17...

Page 194: ...ate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubri...

Page 195: ...ical lubricating heads 44 Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the beari...

Page 196: ...gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see...

Page 197: ...130 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2...

Page 198: ...the fastening screw of the hydraulic unit at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip s...

Page 199: ...associated bolts and all fastening elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw Fittings and Pipes of the Hydraulic System Check all...

Page 200: ...ift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION...

Page 201: ...lide in Unit Box type Unit Reversible Unit 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 48 49 51...

Page 202: ...and the valve block 51 Drain the oil Pull off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breath...

Page 203: ...through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of...

Page 204: ...e suction filter 49 in the hydraulic oil reservoir 48 Remove the hydraulic oil reservoir 48 from its guide and lift it off to clean it outside the vehicle Re insert and re connect the hydraulic oil re...

Page 205: ...must be performed at least once a year The essential scope of checks is described in the test data booklet The check must be confirmed in the test data booklet in writing Extraordinary check after ma...

Page 206: ...y operating mode the sensors are not called up Proceed as described below to switch to the emergency oper ating mode Press the pushbuttons Open Lower and if there is the Additional Key for at least 10...

Page 207: ...l components for exam ple cables are not damaged WARNING Risk of burns in case of short circuits Serious burns can occur in case of a short circuit of the high power batteries Before starting any work...

Page 208: ...fective Replace tilt sensor b15 LED on PC board does not flash ON OFF switch in driver s cab defective Check connections 2 and 4 with test lamp Fuses in unit e1 or e2 have tripped Replace fuses PC bo...

Page 209: ...noid valve S 8 does not open Clean or replace Lowering brake valve S 11 does not open Clean or replace Piston seal in guide cylinder defective Replace Fold out model MBB R 1500 SH R 2000 LH Fault Poss...

Page 210: ...using a test lamp Platform does not come down when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating ele...

Page 211: ...at J 4 14 Check at connection bl signal of plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid...

Page 212: ...ilt into the horizontal posi tion when lifting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15...

Page 213: ...rm overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve...

Page 214: ...m does not un fold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston sea...

Page 215: ...ses PC board in sealing cover defec tive Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault...

Page 216: ...m does not come down when operated with lateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit di...

Page 217: ...position or tilts be yond the pre set position Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliv...

Page 218: ...r contactor K1 defective Check motor contactor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to...

Page 219: ...latform does not open with motor Output J1 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open...

Page 220: ...Clean or replace Solenoid valves S 1 and S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load accordi...

Page 221: ...inder contaminated or de fective Clean or replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Soleno...

Page 222: ...on one side Emergency control of tilt cyl inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele m...

Page 223: ...ernators for Recharging the Battery Temperature Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 175...

Page 224: ...permanently indicated on the platform surface with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load dist...

Page 225: ...MBB C 1000 S C 1000 SB 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1250 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 20...

Page 226: ...700 430 820 360 1120 260 1800 160 C a mm Q kg a mm Q kg MBB C 350 VAN 850 350 MBB C 500 VAN 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 E a mm Q kg MBB C 1000 E 600 1...

Page 227: ...0 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 S R 1500 SK R 1500 S TRAIL R 1500 S TRUCK 1000 1500 MBB R 2500 S 1000 2...

Page 228: ...2400 250 2400 600 MBB F 1500 LH F 1500 LX 600 1500 720 1250 900 1000 1200 750 2400 370 L a mm Q kg a mm Q kg MBB F 1000 L 600 750 MBB F 1250 S 550 1250 700 650 650 1000 820 550 900 750 1120 400 1350 5...

Page 229: ...M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2...

Page 230: ...163 Hydraulic Diagrams Standard Tail Lift with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER...

Page 231: ...164 Standard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER...

Page 232: ...ail Lift with Hydraulic Support 96 524 98 01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER...

Page 233: ...166 Tail lift with hydraulic stabilizer feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars...

Page 234: ...167 Standard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER...

Page 235: ...168 Standard Tail Lift MBB C 750 SX 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar...

Page 236: ...169 Standard Tail Lift MBB C 1000 SB C 1500 LB 13 570 98 02 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Page 237: ...170 Standard Tail Lift MBB C 1000 SB C 1500 LB with Pressure Intensifier 13 570 98 01 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Page 238: ...etractable Tail Lift 95 585 98 01 00 00 F G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYL...

Page 239: ...172 Retractable Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL...

Page 240: ...173 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL...

Page 241: ...1500 SH and R 2000 LH 00 514 98 00 00 00 G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLIN...

Page 242: ...175 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER...

Page 243: ...176 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER...

Page 244: ...177 Column Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER...

Page 245: ...viron ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contac...

Page 246: ...orm dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter 25 mm Control arm length 600 to 800 mm Nominal load 500 kg to 750 kg Platform heights up to 2 000 mm 5 000 kg 1 500 daN...

Page 247: ...p to 2 400 mm 17 000 kg 5 100 daN Platform heights up to 2 600 mm 15 000 kg 4 500 daN Platform heights up to 2 800 mm 13 000 kg 3 900 daN Platform heights up to 3 000 mm 11 000 kg 3 300 daN The condit...

Page 248: ...2 33 F faults 139 troubleshooting tables 141 148 152 folding in the platform 32 folding out the platform 32 folding part of platform 14 foot control 14 98 G greasing 125 ground adjustment of platform...

Page 249: ...elements 110 112 114 two hand cable controls 92 wireless remote control unit standard 108 operating media 178 operator position 125 overview column lifts 21 foldable tail lifts 13 20 retractable tail...

Page 250: ...l lift 32 close 32 34 extend 32 33 fold in 32 34 fold out 32 33 ground adjustment 32 lift 32 34 load 34 lower 32 33 moving 31 open 32 33 platform tilt 32 position horizontally 32 presetting 22 retract...

Page 251: ...lly en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 m...

Page 252: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS...

Page 253: ......

Page 254: ...Operating Instructions for PALFINGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 04 07 2017 Article no 2012721 A 22839...

Page 255: ...il Lifts with Electrical Cylinders 17 Retractable Tail Lifts 18 Retraction Equipment 19 Foldable Tail Lifts 20 Column Lifts 21 Presetting the Tail Lift 22 Setting the Ground Adjustment Timing 22 Prese...

Page 256: ...Wireless Remote Control Unit Standard 108 Special Operating Elements 110 Special Operating Elements 112 Special Operating Elements 114 Programming a Key Code 116 Service and Maintenance 120 Maintenan...

Page 257: ...te simple faults yourself Before starting to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions...

Page 258: ...lift Proper Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Observe all capacity limits as stated in t...

Page 259: ...ess of your local contractor repair shop and other con tact information in the list of repair shops For maintenance use only original PALFINGER Tail Lifts spare parts Observe all applicable accident p...

Page 260: ...buted Secure the load so that it cannot fall off the tail lift Rolling containers without brakes may only be transported on the tail lift if you secure them with roll stops roll off protection against...

Page 261: ...emen can be found on all five continents A unique service network with more than 2 500 service stations in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail...

Page 262: ...ll identification plate for the lifting device Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instruction...

Page 263: ...for your model Standard Tail Lifts Lateral Operating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK...

Page 264: ...2500 S MBB R 1500 L MBB R 1500 L FLAT MBB R 1500 SK R 2000 LK MBB R 1500 S TRAIL R 2000 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 25...

Page 265: ...n bumper 6 Lift arms switch b13 tilt sensor b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional...

Page 266: ...s B 2 Supporting strap on body not in scope of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2...

Page 267: ...anel 4 Hydraulic unit 6 Lift arms switch b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cyli...

Page 268: ...er unit 5 Underrun bumper 6 Tilt sensor b15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion f...

Page 269: ...rms switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16...

Page 270: ...19 Retraction Equipment 1 Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23...

Page 271: ...switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stat...

Page 272: ...cle deck 2 5 Vehicle deck 1 6 Hydraulic hoses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 War...

Page 273: ...witch b13 6 a few millimeters counterclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the sprin...

Page 274: ...reduce the contact pressure of the stabilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one...

Page 275: ...ery discharge When the symbol shown on the left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system B W When the battery capacity falls...

Page 276: ...le cannot be started CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicle...

Page 277: ...l lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Chapter Programming a Key Code from p 116 The operational readiness of the tail...

Page 278: ...assis frame can be damaged by insufficient carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for...

Page 279: ...he safety railing at the platform Depending on the model the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railin...

Page 280: ...safety railing by 90 upwards until it locks into place Laying down P shaped safety railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the m...

Page 281: ...atform 1 Rotate the respective safety railing by 90 upwards 2 and lower it until it locks into place Laying down A shaped safety railing Pull up the respective safety railing 1 Then rotate the respect...

Page 282: ...away from the maneuvering area while you move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element ar...

Page 283: ...oses and moves from the horizontal operating position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The...

Page 284: ...Open fold out or extend the tail lift depending on the model by means of the lateral operating element the foot control or the hand cable control as described in chapter Operat ing Elements from p 38...

Page 285: ...The tail lift can be damaged if the platform load is too high or unbalanced Do not exceed the maximum load weight specified in chapter Technical Data from p 156 of this manual when loading the platfo...

Page 286: ...50 mm see figure on the left Note The maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself duri...

Page 287: ...readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key control 26 at the lateral operating element Insert the key into the keyhole of the key...

Page 288: ...s switched off To switch off the tail lift using the battery main switch Turn the battery main switch counterclockwise until the cam is engaged The visual signal indicating the operational readiness o...

Page 289: ...the hand cable control optional see p 100 or 6 using the radio remote control unit optional see p 108 or 7 using the special operating elements optional see p 110 Lateral Operating Element Depending...

Page 290: ...29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob...

Page 291: ...the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform...

Page 292: ...41...

Page 293: ...y switch open close 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Ope...

Page 294: ...eously downward The platform tilts and adjusts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this posit...

Page 295: ...tend 32 Locking lug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 29 26 optional 32 28 30...

Page 296: ...ound Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to...

Page 297: ...errun bumper 32 Locking lug 39 Operating panel Lifting the Hydraulic Underrun Bumper Turn the rotary switch 30 upwards until the underrun bumper has reached its upper end position A 29 26 optional 32...

Page 298: ...Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the...

Page 299: ...ary switch open close 32 Locking lug 39 Operating panel A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operat...

Page 300: ...er the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle...

Page 301: ...g 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 26 optional 32 28 30 27 39 DANGER Risk of...

Page 302: ...the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or p...

Page 303: ...tton 39 Operating panel A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and materi...

Page 304: ...is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward...

Page 305: ...button lift close 39 Operating panel C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal inj...

Page 306: ...ter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading f...

Page 307: ...e platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be...

Page 308: ...witches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before i...

Page 309: ...sen the platform interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruc...

Page 310: ...s 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is l...

Page 311: ...form interlock if present Turn the rotary switch 27 downward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction F...

Page 312: ...rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into...

Page 313: ...nterlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extend...

Page 314: ...d it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In...

Page 315: ...platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be ex...

Page 316: ...the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your...

Page 317: ...nward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction Turn the rotary switch 30 downward and hold it in this po...

Page 318: ...his posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the fol...

Page 319: ...witch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Page 320: ...loor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and h...

Page 321: ...tion Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with...

Page 322: ...71...

Page 323: ...switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If th...

Page 324: ...ground The platform lowers to the ground and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Tur...

Page 325: ...es 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simulta...

Page 326: ...75...

Page 327: ...itch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the...

Page 328: ...rotect your hands with gloves Pull the platform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Pla...

Page 329: ...oller at the support tube Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward...

Page 330: ...79...

Page 331: ...9 simultaneously downward and hold them in this position until the platform has almost reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the...

Page 332: ...and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make sure that the platform is in horizontal position touch ing...

Page 333: ...the platform has reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves Pull the handle with...

Page 334: ...tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platfo...

Page 335: ...tch additional pushbutton 32 Locking lug 39 Operating panel B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during...

Page 336: ...atform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts...

Page 337: ...t lower 32 Locking lug 39 Operating panel B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail...

Page 338: ...atform Turn the rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Fo...

Page 339: ...Operating panel M DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can oc...

Page 340: ...old it in this position until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platf...

Page 341: ...One hand Control 54 Toggle switch B M 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and...

Page 342: ...m Lowering the Platform Press the toggle switch 54 downward and hold it in this position until the platform reaches the ground tilt while low ering Lifting the Platform Press the toggle switch 54 upwa...

Page 343: ...platform Hand Cable Control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge DANGER Risk of accidents and injury If...

Page 344: ...perating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the area near the platform edge where you ris...

Page 345: ...an uncontrollable manner When loading the platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand...

Page 346: ...teps for the other safety railing Lifting the Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1...

Page 347: ...required position Putting Down the Safety Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety r...

Page 348: ...97...

Page 349: ...trols are disabled for a short time Wait a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with...

Page 350: ...e earliest and three seconds at the latest step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are no...

Page 351: ...Pushbutton lift 43 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and ma...

Page 352: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Page 353: ...he loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons A C E F G K L M 42 43 44 42 Pushbutton lift 43...

Page 354: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Page 355: ...Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizonta...

Page 356: ...utton lower 44 Pushbutton Lift scissors 45 Pushbutton Lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the ta...

Page 357: ...another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area whe...

Page 358: ...Platform Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the scissors Press...

Page 359: ...he pushbutton 42 and keep it pressed until the plat form is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground A C F G K L POWER BATTERY A B MBB...

Page 360: ...he horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform clo...

Page 361: ...ition until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower o...

Page 362: ...n this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 2...

Page 363: ...latform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushb...

Page 364: ...n this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folded platform has made contact with the...

Page 365: ...and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing...

Page 366: ...ground Retracting the Hydraulic Stabilizer Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions i...

Page 367: ...ice plug Switch on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the la...

Page 368: ...ote You can also reset the service counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our custom...

Page 369: ...rror 5 Head tilt sensor B15 Faulty sensor signal Error 6 Warnfix short circuit recognized Switch control box off on or close tail lift Error 7 Box body light control box LED short circuit recognized E...

Page 370: ...error reset as soon as voltage is present at J1 2 Error E Emergency program sensor system being bridged Re enable by pressing and holding Open and Lower push buttons for more than 10 seconds Switch o...

Page 371: ...f the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking...

Page 372: ...Checking the function and presence of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bear...

Page 373: ...leaning the column lift X Cleaning an lubricating the sliding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level an...

Page 374: ...the platform optional holding grip for the accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the...

Page 375: ...raulic unit and clean them to remove the carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting...

Page 376: ...he conical lubricating head as required and after each cleaning with a pressure washer Checking Refreshing Platform Marks The marks on the platform must always be in a good condition and clearly visib...

Page 377: ...lubricate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 17...

Page 378: ...ate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubri...

Page 379: ...ical lubricating heads 44 Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the beari...

Page 380: ...gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see...

Page 381: ...130 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2...

Page 382: ...the fastening screw of the hydraulic unit at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip s...

Page 383: ...associated bolts and all fastening elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw Fittings and Pipes of the Hydraulic System Check all...

Page 384: ...ift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION...

Page 385: ...lide in Unit Box type Unit Reversible Unit 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 48 49 51...

Page 386: ...and the valve block 51 Drain the oil Pull off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breath...

Page 387: ...through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of...

Page 388: ...e suction filter 49 in the hydraulic oil reservoir 48 Remove the hydraulic oil reservoir 48 from its guide and lift it off to clean it outside the vehicle Re insert and re connect the hydraulic oil re...

Page 389: ...must be performed at least once a year The essential scope of checks is described in the test data booklet The check must be confirmed in the test data booklet in writing Extraordinary check after ma...

Page 390: ...y operating mode the sensors are not called up Proceed as described below to switch to the emergency oper ating mode Press the pushbuttons Open Lower and if there is the Additional Key for at least 10...

Page 391: ...l components for exam ple cables are not damaged WARNING Risk of burns in case of short circuits Serious burns can occur in case of a short circuit of the high power batteries Before starting any work...

Page 392: ...fective Replace tilt sensor b15 LED on PC board does not flash ON OFF switch in driver s cab defective Check connections 2 and 4 with test lamp Fuses in unit e1 or e2 have tripped Replace fuses PC bo...

Page 393: ...noid valve S 8 does not open Clean or replace Lowering brake valve S 11 does not open Clean or replace Piston seal in guide cylinder defective Replace Fold out model MBB R 1500 SH R 2000 LH Fault Poss...

Page 394: ...using a test lamp Platform does not come down when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating ele...

Page 395: ...at J 4 14 Check at connection bl signal of plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid...

Page 396: ...ilt into the horizontal posi tion when lifting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15...

Page 397: ...rm overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve...

Page 398: ...m does not un fold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston sea...

Page 399: ...ses PC board in sealing cover defec tive Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault...

Page 400: ...m does not come down when operated with lateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit di...

Page 401: ...position or tilts be yond the pre set position Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliv...

Page 402: ...r contactor K1 defective Check motor contactor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to...

Page 403: ...latform does not open with motor Output J1 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open...

Page 404: ...Clean or replace Solenoid valves S 1 and S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load accordi...

Page 405: ...inder contaminated or de fective Clean or replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Soleno...

Page 406: ...on one side Emergency control of tilt cyl inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele m...

Page 407: ...ernators for Recharging the Battery Temperature Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 175...

Page 408: ...permanently indicated on the platform surface with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load dist...

Page 409: ...MBB C 1000 S C 1000 SB 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1250 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 20...

Page 410: ...700 430 820 360 1120 260 1800 160 C a mm Q kg a mm Q kg MBB C 350 VAN 850 350 MBB C 500 VAN 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 E a mm Q kg MBB C 1000 E 600 1...

Page 411: ...0 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 S R 1500 SK R 1500 S TRAIL R 1500 S TRUCK 1000 1500 MBB R 2500 S 1000 2...

Page 412: ...2400 250 2400 600 MBB F 1500 LH F 1500 LX 600 1500 720 1250 900 1000 1200 750 2400 370 L a mm Q kg a mm Q kg MBB F 1000 L 600 750 MBB F 1250 S 550 1250 700 650 650 1000 820 550 900 750 1120 400 1350 5...

Page 413: ...M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2...

Page 414: ...163 Hydraulic Diagrams Standard Tail Lift with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER...

Page 415: ...164 Standard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER...

Page 416: ...ail Lift with Hydraulic Support 96 524 98 01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER...

Page 417: ...166 Tail lift with hydraulic stabilizer feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars...

Page 418: ...167 Standard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER...

Page 419: ...168 Standard Tail Lift MBB C 750 SX 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar...

Page 420: ...169 Standard Tail Lift MBB C 1000 SB C 1500 LB 13 570 98 02 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Page 421: ...170 Standard Tail Lift MBB C 1000 SB C 1500 LB with Pressure Intensifier 13 570 98 01 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit...

Page 422: ...etractable Tail Lift 95 585 98 01 00 00 F G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYL...

Page 423: ...172 Retractable Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL...

Page 424: ...173 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL...

Page 425: ...1500 SH and R 2000 LH 00 514 98 00 00 00 G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLIN...

Page 426: ...175 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER...

Page 427: ...176 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER...

Page 428: ...177 Column Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER...

Page 429: ...viron ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contac...

Page 430: ...orm dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter 25 mm Control arm length 600 to 800 mm Nominal load 500 kg to 750 kg Platform heights up to 2 000 mm 5 000 kg 1 500 daN...

Page 431: ...p to 2 400 mm 17 000 kg 5 100 daN Platform heights up to 2 600 mm 15 000 kg 4 500 daN Platform heights up to 2 800 mm 13 000 kg 3 900 daN Platform heights up to 3 000 mm 11 000 kg 3 300 daN The condit...

Page 432: ...2 33 F faults 139 troubleshooting tables 141 148 152 folding in the platform 32 folding out the platform 32 folding part of platform 14 foot control 14 98 G greasing 125 ground adjustment of platform...

Page 433: ...elements 110 112 114 two hand cable controls 92 wireless remote control unit standard 108 operating media 178 operator position 125 overview column lifts 21 foldable tail lifts 13 20 retractable tail...

Page 434: ...l lift 32 close 32 34 extend 32 33 fold in 32 34 fold out 32 33 ground adjustment 32 lift 32 34 load 34 lower 32 33 moving 31 open 32 33 platform tilt 32 position horizontally 32 presetting 22 retract...

Page 435: ...lly en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 m...

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