Paladon PNS Series Installation, Commissioning And Maintenance Manual Download Page 6

 

 

Doc  : Q066 

 

Rev 

: 10 

Issued 

: 01/11/13 

 

Page 

: 6 

of 

25 

7.3 

Thoroughly clean all mounting flanges, taking special care to ensure that all 
grease is removed. 

 

7.4 

To assist with assembly, lubricate the valve stem with suitable oil or grease. 

 

7.5 

Lift the actuator by its lifting eyes and, if possible, ensure that the valve stem is in 
the vertical position.  

NOTE:  Do not lift the actuator using slings around the 

actuator’s hydraulic or spring cylinders; doing so may result in damage.

 

 

7.6 

If valve mounting is via a stem adapter and coupling joint (supplied loose), 
assemble the coupling joint to the valve stem before proceeding further. 

 

7.7 

Lower the actuator onto the valve so that the valve stem slips in the actuator’s 
yoke.  Fasten the actuator to the valve by means of stud bolts, which are 
screwed into the valve’s coupling flange. 

 

7.8 

Tighten the nuts to the stud bolts in accordance with the following torques: 

 

Thread Size 

Torque 

M8 20 

Nm 

M10 40 

Nm 

M12 70 

Nm 

M14 110 

Nm 

M16 160 

Nm 

M20 320 

Nm 

M22 420 

Nm 

M24 550 

Nm 

M27 800 

Nm 

M30 1100 

Nm 

M33 1400 

Nm 

M36 1700 

Nm 

 

7.9 

Stroke the actuator to ensure smooth and full opening and closing of the valve. 

 

8. 

Adjusting Open and Closed Valve Positions 

 
The precise valve open and closed positions are set using the end stop screws.  

NOTE:  

Certain valves incorporate their own end stops.  For these types of valves, it is 
recommended that the valve's end stops be adjusted to their maximum travel so that the 
valve’s end positions are achieved using the actuator’s end stop screws only.

 

 
To adjust the open and closed valve positions: 
 

8.1 

Loosen the protective nut on each of the end stop screws. 

 

8.2 

Move the actuator yoke away from the applicable end stop screw. 

 

8.3 

Screw the applicable end stop screw to reduce the actuator’s angular stroke, 
unscrew to increase it. 

 

8.4 

Move the actuator yoke towards the applicable end stop screw.   

 

Summary of Contents for PNS Series

Page 1: ...1 of 25 INSTALLATION COMMISSIONING MAINTENANCE MANUAL PNS PND PNC Series Pneumatic Scotch Yoke Valve Actuators Doc Rev Description Pages Date Issued By Approved By Q066 R 10 Revision 23 15 05 12 MS EB...

Page 2: ...10 2 Double Acting Actuator with Handpump Type Manual Override 8 10 3 Spring Return Actuator with Handwheel Type Manual Override 8 10 4 Spring Return Actuator with Handpump Type Manual Override 8 11...

Page 3: ...valve tag number matches those detailed on the Sales Order Acknowledgement Test Certificates and Delivery Note In the event of any discrepancies please contact Paladon Systems Ltd or an authorised dis...

Page 4: ...or in the event a manual override is fitted on the manual override For spring return actuators the remaining end stop screw is located on the outer spring cylinder flange or in the event a manual ove...

Page 5: ...apter and coupling joint Paladon Systems Ltd actuators can be mounted in any orientation however it is common industry practice to align the centreline of the actuator s pneumatic cylinder with that o...

Page 6: ...hten the nuts to the stud bolts in accordance with the following torques Thread Size Torque M8 20 Nm M10 40 Nm M12 70 Nm M14 110 Nm M16 160 Nm M20 320 Nm M22 420 Nm M24 550 Nm M27 800 Nm M30 1100 Nm M...

Page 7: ...sibility of the user 9 5 For installations in hazardous areas ensure all electrical fittings have the correct hazardous area certification 9 6 Ensure that the actuators and any control components are...

Page 8: ...n Actuator with Handwheel Type Manual Override See Section 16 7 Dwg XXX XXX SHXXX 00 001 PL a Isolate pneumatic supply depressurise actuator and control system b Remove tubing and fittings from actuat...

Page 9: ...tor and valve movement possibly resulting in serious injury or death 11 4 Any unauthorised maintenance or modification to the actuator and where applicable the control system may invalidate the warran...

Page 10: ...e piston rod see Section 16 3 Dwg PNX XXX CYXXX 00 001 PL Item 3 manufactured part by screwing it into the guide block see Section 16 1 Drg XXX XXX FRXXX 00 001 PL Item 6 manufactured part 12 13 Tight...

Page 11: ...disassembly be replaced Please refer to the below tables when ordering replacement seal kits 14 1 Pneumatic Cylinder Spares Kits Pneumatic cylinder spares kits comprise of the following items Piston S...

Page 12: ...r Short stroke Incorrect setting of end stops Check and adjust position of actuator end stops see section 7 Where applicable check and adjust position of valve end stops Debris in either pneumatic cyl...

Page 13: ...001 PL Spring Cylinder Assembly one spring for low spring stroke torques 16 5 XXX XXX SRXXX 00 002 PL Spring Cylinder Assembly three springs for high spring stroke torques 16 6 HYX XXX HDXXX 00 001 P...

Page 14: ...Doc Q066 Rev 10 Issued 01 11 13 Page 14 of 25 16 1 XXX XXX FRXXX 00 001 PL...

Page 15: ...Doc Q066 Rev 10 Issued 01 11 13 Page 15 of 25 16 2 XXX XXX FRXXX 00 002 PL...

Page 16: ...Doc Q066 Rev 10 Issued 01 11 13 Page 16 of 25 16 3 PNX XXX CYXXX 00 001 PL...

Page 17: ...Doc Q066 Rev 10 Issued 01 11 13 Page 17 of 25 16 4 XXX XXX SRXXX 00 001 PL...

Page 18: ...Doc Q066 Rev 10 Issued 01 11 13 Page 18 of 25 16 5 XXX XXX SRXXX 00 002 PL...

Page 19: ...Doc Q066 Rev 10 Issued 01 11 13 Page 19 of 25 16 6 HYX XXX HDXXX 00 001 PL...

Page 20: ...Doc Q066 Rev 10 Issued 01 11 13 Page 20 of 25 16 7 XXX XXX SHXXX 00 001 PL...

Page 21: ...Doc Q066 Rev 10 Issued 01 11 13 Page 21 of 25 16 8 HYX XXX CYXXX 00 002 PL...

Page 22: ...Doc Q066 Rev 10 Issued 01 11 13 Page 22 of 25 16 9 PNX XXX CYXXX 00 002 PL...

Page 23: ...700 Fax 44 0 1604 882424 info paladonsystems com Paladon Systems Ltd Kings Point House Unit 4 Kingshill Park Venture Drive Arnhill Business Park Westhill Aberdeen AB32 6FL Scotland Tel 44 0 1224 77244...

Page 24: ...Tolerance HFT 1 1 1 Type A B type A Given for this example type A type A type A Total failures SD 1oo2 SU 1oo2 DD 1oo2 DU 1oo2 2 40E 07 1 38E 07 8 82E 08 Safe diagnosed failures SD 1oo2 2 SD 2 MTTR SD...

Page 25: ...this position the valve under actuation will be open and the indicator will correctly show the position b When the actuated valve needs to be closed the actuator must move to the end position The pre...

Reviews: