Paladon PNS Series Installation, Commissioning And Maintenance Manual Download Page 3

 

 

Doc  : Q066 

 

Rev 

: 10 

Issued 

: 01/11/13 

 

Page 

: 3 

of 

25 

1. Introduction 
 

This manual is designed to allow a qualified user to install, commission and maintain Paladon 
Systems Ltd PNS, PND and PNC Series valve actuators.  This manual should be used in 
conjunction with any additional documentation supplied at the time of shipping.  Current 
versions of all Paladon Systems Ltd documentation are available from 

www.paladonsystems.com

 
It is the user’s responsibility to ensure that all applicable Health and Safety Legislation is 
followed when undertaking any service work.  This manual is not designed to supersede or 
replace any user’s plant safety or work procedures; in the event of any conflict, please contact 
Paladon Systems Ltd or an authorised distributor. 
 

2. 

Inspection Requirements on Initial Receipt of Actuator 

 

  Check paint to ensure that no damage has occurred during transit.  In the event of any paint 

damage, thoroughly clean the applicable area(s) and repaint as required. 

  Check that the information detailed on the actuator’s tag plate (comprises of the actuator 

serial number, model number, maximum torque output, pneumatic supply pressure range 
and valve tag number) matches those detailed on the Sales Order Acknowledgement, Test 
Certificates and Delivery Note.  In the event of any discrepancies, please contact Paladon 
Systems Ltd or an authorised distributor. 

 

3. Storage 

Requirements 

 

3.1 Short-Term 

Storage 

 

To ensure optimum performance, the following should be undertaken prior to actuator 
storage for any duration: 
 

  Check that all pneumatic and electrical connections are suitably sealed to prevent 

any environmental ingress. 

  For any actuator not yet assembled to a valve, place actuator on a wooden pallet to 

prevent any damage to the valve coupling flange. 

 

3.2 Long-Term 

Storage 

 

In addition to the short-term storage requirements detailed above, for long-term storage 
the following should be undertaken: 
 

  Protect the coupling parts (stem adaptor and coupling joint, coupling flange etc) with 

grease or protective oil. 

  Keep actuators dry and protected against the direct action of weather elements. 

  Stroke the actuator and ensure all pneumatic and electrical connections are properly 

sealed after. 

 

4. Actuator 

Overview 

 
PNS, PND and PNC Series pneumatic valve actuators are suitable for use with quarter-turn 
valves or mechanisms, and have been designed to provide years of efficient and reliable 
operation in heavy-duty applications. 
 
The main components of PNS, PND and PNC Series valve actuators are: 
 

Summary of Contents for PNS Series

Page 1: ...1 of 25 INSTALLATION COMMISSIONING MAINTENANCE MANUAL PNS PND PNC Series Pneumatic Scotch Yoke Valve Actuators Doc Rev Description Pages Date Issued By Approved By Q066 R 10 Revision 23 15 05 12 MS EB...

Page 2: ...10 2 Double Acting Actuator with Handpump Type Manual Override 8 10 3 Spring Return Actuator with Handwheel Type Manual Override 8 10 4 Spring Return Actuator with Handpump Type Manual Override 8 11...

Page 3: ...valve tag number matches those detailed on the Sales Order Acknowledgement Test Certificates and Delivery Note In the event of any discrepancies please contact Paladon Systems Ltd or an authorised dis...

Page 4: ...or in the event a manual override is fitted on the manual override For spring return actuators the remaining end stop screw is located on the outer spring cylinder flange or in the event a manual ove...

Page 5: ...apter and coupling joint Paladon Systems Ltd actuators can be mounted in any orientation however it is common industry practice to align the centreline of the actuator s pneumatic cylinder with that o...

Page 6: ...hten the nuts to the stud bolts in accordance with the following torques Thread Size Torque M8 20 Nm M10 40 Nm M12 70 Nm M14 110 Nm M16 160 Nm M20 320 Nm M22 420 Nm M24 550 Nm M27 800 Nm M30 1100 Nm M...

Page 7: ...sibility of the user 9 5 For installations in hazardous areas ensure all electrical fittings have the correct hazardous area certification 9 6 Ensure that the actuators and any control components are...

Page 8: ...n Actuator with Handwheel Type Manual Override See Section 16 7 Dwg XXX XXX SHXXX 00 001 PL a Isolate pneumatic supply depressurise actuator and control system b Remove tubing and fittings from actuat...

Page 9: ...tor and valve movement possibly resulting in serious injury or death 11 4 Any unauthorised maintenance or modification to the actuator and where applicable the control system may invalidate the warran...

Page 10: ...e piston rod see Section 16 3 Dwg PNX XXX CYXXX 00 001 PL Item 3 manufactured part by screwing it into the guide block see Section 16 1 Drg XXX XXX FRXXX 00 001 PL Item 6 manufactured part 12 13 Tight...

Page 11: ...disassembly be replaced Please refer to the below tables when ordering replacement seal kits 14 1 Pneumatic Cylinder Spares Kits Pneumatic cylinder spares kits comprise of the following items Piston S...

Page 12: ...r Short stroke Incorrect setting of end stops Check and adjust position of actuator end stops see section 7 Where applicable check and adjust position of valve end stops Debris in either pneumatic cyl...

Page 13: ...001 PL Spring Cylinder Assembly one spring for low spring stroke torques 16 5 XXX XXX SRXXX 00 002 PL Spring Cylinder Assembly three springs for high spring stroke torques 16 6 HYX XXX HDXXX 00 001 P...

Page 14: ...Doc Q066 Rev 10 Issued 01 11 13 Page 14 of 25 16 1 XXX XXX FRXXX 00 001 PL...

Page 15: ...Doc Q066 Rev 10 Issued 01 11 13 Page 15 of 25 16 2 XXX XXX FRXXX 00 002 PL...

Page 16: ...Doc Q066 Rev 10 Issued 01 11 13 Page 16 of 25 16 3 PNX XXX CYXXX 00 001 PL...

Page 17: ...Doc Q066 Rev 10 Issued 01 11 13 Page 17 of 25 16 4 XXX XXX SRXXX 00 001 PL...

Page 18: ...Doc Q066 Rev 10 Issued 01 11 13 Page 18 of 25 16 5 XXX XXX SRXXX 00 002 PL...

Page 19: ...Doc Q066 Rev 10 Issued 01 11 13 Page 19 of 25 16 6 HYX XXX HDXXX 00 001 PL...

Page 20: ...Doc Q066 Rev 10 Issued 01 11 13 Page 20 of 25 16 7 XXX XXX SHXXX 00 001 PL...

Page 21: ...Doc Q066 Rev 10 Issued 01 11 13 Page 21 of 25 16 8 HYX XXX CYXXX 00 002 PL...

Page 22: ...Doc Q066 Rev 10 Issued 01 11 13 Page 22 of 25 16 9 PNX XXX CYXXX 00 002 PL...

Page 23: ...700 Fax 44 0 1604 882424 info paladonsystems com Paladon Systems Ltd Kings Point House Unit 4 Kingshill Park Venture Drive Arnhill Business Park Westhill Aberdeen AB32 6FL Scotland Tel 44 0 1224 77244...

Page 24: ...Tolerance HFT 1 1 1 Type A B type A Given for this example type A type A type A Total failures SD 1oo2 SU 1oo2 DD 1oo2 DU 1oo2 2 40E 07 1 38E 07 8 82E 08 Safe diagnosed failures SD 1oo2 2 SD 2 MTTR SD...

Page 25: ...this position the valve under actuation will be open and the indicator will correctly show the position b When the actuated valve needs to be closed the actuator must move to the end position The pre...

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