paladin 40892 Operator And Parts Manual Download

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TABLE OF CONTENTS

10419 9-28-05

PREFACE

..........................................................................................................................................................3

SAFETY PRECAUTIONS

SAFETY STATEMENTS ...........................................................................................................................5

GENERAL SAFETY PRECAUTIONS ....................................................................................................5-7

EQUIPMENT SAFETY PRECAUTIONS ..................................................................................................8

DECALS

DECAL PLACEMENT ...............................................................................................................................9

DECALS ............................................................................................................................................10-11

INSTALLATION

GENERAL INFORMATION .....................................................................................................................12

NOMENCLATURE ..................................................................................................................................12

ATTAChING ...........................................................................................................................................12

DETAChING ...........................................................................................................................................13

OPERATINg INSTRUCTIONS

GENERAL INFORMATION .....................................................................................................................14

OPERATING PROCEDURE ...................................................................................................................14

mAINTENANCE AND SERVICE

GENERAL MAINTENANCE - EvERY 8 / 100 / 500 hOURS ..........................................................15-16

ChANGING GEAR LUBE .......................................................................................................................16

DRUM REMOvAL ...................................................................................................................................16

DRUM INSTALLATION ...........................................................................................................................17

REPLACING vIBRATION ISOLATORS ............................................................................................17-18

REPLACING LEFT BEARINGS AND/OR hUBS ...............................................................................18-19

REPLACING RIGhT BEARINGS AND/OR hUBS ............................................................................20-21

hYDRAULIC MOTOR REPLACEMENT.................................................................................................21

TROUBLEShOOTINg

.................................................................................................................................22

SPECIFICATIONS

BOLT TORQUE SPECIFICATIONS........................................................................................................23

vIBRATORY ROLLER SPECIFICATIONS .............................................................................................24

LImITED wARRANTY

.................................................................................................................................25

PARTS

SMOOTh vIBRATORY ROLLER ASSEMBLIES ..............................................................................26-27

PADDED vIBRATORY ROLLER ASSEMBLIES ...............................................................................28-29

SPRING CLAMP ASSEMBLY ............................................................................................................30-31

FRAME ASSEMBLIES ......................................................................................................................32-33

SMOOTh DRUM ASSEMBLIES .......................................................................................................34-35

PADDED DRUM ASSEMBLIES ........................................................................................................36-37

hUB ASSEMBLIES ...........................................................................................................................38-39

hYDRAULIC ASSEMBLY ..................................................................................................................40-41

75595

Summary of Contents for 40892

Page 1: ...dinattachments com 503 Gay Street Delhi IA 52223 United States of America Copyright OPERATOR S AND PARTS MANUAL VIBRATORY ROLLER SERIAL NUMBER ___________________ Manual Number OM695 Part Number 75595...

Page 2: ......

Page 3: ...urs 15 16 cHANGING gEAR lUBE 16 DRUM REMOVAL 16 DRUM INSTALLATION 17 REPLACING VIBRATION ISOLATORS 17 18 REPLACING LEFT BEARINGS AND OR HUBS 18 19 REPLACING RIGHT BEARINGS AND OR HUBS 20 21 HYDRAULIC...

Page 4: ...THIS PAGE IS INTENTIONALLY BLANK 2 75595...

Page 5: ...e operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact yo...

Page 6: ...THIS PAGE IS INTENTIONALLY BLANK 4 75595...

Page 7: ...ore operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight M...

Page 8: ...PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or dis connecting hydraulic hoses r...

Page 9: ...the correct tools for the job at hand Make sure they are in good condition for the task required Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operat...

Page 10: ...G THE VIBRATORY ROLLER Travel only with the attachment in a safe transport position to prevent uncon trolled movement Drive slowly over rough ground and on slopes When driving on public roads use safe...

Page 11: ...oth safety and longevity IMPORTANT Keep all safety signs clean and legible Replace all missing illegible or dam aged safety signs When replacing parts with safety signs attached the safety signs must...

Page 12: ...NUMBER PART 40893 VRS73 MODEL NUMBER PART 40894 VRS84 MODEL NUMBER PART 40895 VRP48 MODEL NUMBER PART 40896 VRP66 MODEL NUMBER PART 40897 VRP73 MODEL NUMBER PART 40898 VRP84 MODEL NUMBER PART 40899 MA...

Page 13: ...DECALS 10401 9 16 05 WARNING HIGH PRESSURE FLUID PART 40151 WARNING READ MANUAL PART 40150 WARNING FOOT CRUSH PART 4468 DANGER PINCH POINT PART 40149 75595 11...

Page 14: ...elpful when reading through this manual or when ordering service parts There is a complete parts breakdown for each roller at the back of this manual SCRAPER PLATES POWER RETURN HOSES HYDRAULIC MOTOR...

Page 15: ...to prevent contami nants from entering the hydraulic system Follow your power unit operator s manual for detaching removing an attachment CAUTION Block vibratory roller drum to prevent rolling when n...

Page 16: ...sting lubricating or servicing this attachment OPERATING PROCEDURE 1 Position the Vibratory Roller in the desired starting location and lower the attachment to the ground 2 Lower the loader arms and r...

Page 17: ...or worn parts WARNING Escaping hydraulic fluid under pressure can have sufficient force to pen etrate the skin causing serious personal injury Fluid escaping from a very small hole can be almost invis...

Page 18: ...heck for leaks 5 Remove the breather plug from the cover plate and fill the roller shaft with the amount of 80 90 weight gear lube recommended for your attachment See Oil Requirements below Replace br...

Page 19: ...ring installation or removal Severe personal injury could occur 2 Reinstall the hydraulic motor gasket and motor guard using the existing hardware us ing loctite 271 or equivalent on motor mounting ha...

Page 20: ...ING Follow all mandatory safety shutdown procedures outlined in the loader operator s manual before adjusting cleaning lubricating or servicing this attachment 1 Remove the drum by following the proce...

Page 21: ...e bearing retainer using the existing hardware See Figure 3 10 Apply a small amount of oil or grease to the outer bearing hub and using an industrial press as semble the outer bearing hub to the inner...

Page 22: ...NOTICE DO NOT LET THE ROLLER SHAFT DROP AND COME INTO CONTACT WITH THE DRUM OR HUB SEAL SLEEVE DAMAGE COULD OCCUR NOTICE Shaft and bearing hubs are heavy Be careful not to drop one on the other as den...

Page 23: ...ic motor replacement WARNING Follow all mandatory safety shutdown procedures outlined in the loader operator s manual before adjusting cleaning lubricating or servicing this attachment 1 Place a block...

Page 24: ...r oil leaks and service as required Excessive noise and or Isolator s worn Replace Isolators vibration Operating RPM too slow Increase RPM to half throttle Hydraulic motor damaged Replace Oil leaking...

Page 25: ...51 600 720 814 976 1 25 40 250 300 339 406 580 696 787 944 900 1080 1220 1464 1 1 8 25 58 800 880 1085 1193 1280 1440 1736 1953 1 1 4 31 75 1120 1240 1519 1681 1820 2000 2468 2712 1 3 8 34 93 1460 168...

Page 26: ...ORY ROLLERS VRP48 VRP66 VRP73 VRP84 A Overall Width 61 00 72 00 79 00 90 00 B Drum Width 48 00 66 00 73 00 84 00 C Overall Height 31 00 31 00 31 00 31 00 D Overall Length 39 00 39 00 39 00 39 00 E Dru...

Page 27: ...to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under...

Page 28: ...TH VIBRATORY ROLLER ASSEMBLIES 10402 2 19 08 3 48 ASSEMBLY 105085 66 ASSEMBLY 105086 73 ASSEMBLY 105087 84 ASSEMBLY 105088 1 2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 20 21 22 23 25 26 4 3 5 24 26 75...

Page 29: ...50 Lock Washer 12 4 1088 50 UNC X 1 00 Hex Capscrew 13 12 1646 50 Hard Flat Washer 14 12 1089 50 UNC X 1 25 Hex Capscrew 15 1 11755 Cross Port Relief Valve 16 2 1501 50 Lock Washer 17 2 1009 25 UNC X...

Page 30: ...ED VIBRATORY ROLLER ASSEMBLIES 10404 2 19 08 3 48 ASSEMBLY 105089 66 ASSEMBLY 105090 73 ASSEMBLY 105091 84 ASSEMBLY 105092 1 2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 20 21 22 23 25 26 3 4 5 24 28 75...

Page 31: ...50 Lock Washer 12 4 1088 50 UNC X 1 00 Hex Capscrew 13 12 1646 50 Hard Flat Washer 14 12 1089 50 UNC X 1 25 Hex Capscrew 15 1 11755 Cross Port Relief Valve 16 2 1501 50 Lock Washer 17 2 1009 25 UNC X...

Page 32: ...SPRING CLAMP ASSEMBLY 10414 9 26 05 ASSEMBLY 103179 1 2 3 2 4 5 4 6 MOUNTING HARDWARE DETERMINED BY ATTACHMENT 30 75595...

Page 33: ...10 2 ITEM REQ D PART NO DESCRIPTION 1 1 1030 31 UNC X 3 00 Hex Capscrew 2 2 103184 Top Plate 3 1 103182 Hose Clamp 88 ID Hose 4 2 105840 Fender Washer 5 1 1753 31 UNC Nylock Nut 6 1 RHW8618 Mounting...

Page 34: ...FRAME ASSEMBLIES 10406 9 19 05 48 ASSEMBLY 105096 66 ASSEMBLY 105097 73 ASSEMBLY 105098 84 ASSEMBLY 105099 1 3 4 5 6 7 8 9 10 12 13 13 14 15 16 2 11 32 75595...

Page 35: ...Capscrew 4 1 17728 Stop Pin 5 1 101467 Spacer Tube 6 1 104819 Spacer Plate 7 2 1841 50 UNC Deformed Lock Nut 8 2 1548 50 UNC X 1 25 Nylock Bolt 9 1 88996 Cap Plate 10 1 89436 Bushing 11 1 53031 90 Gre...

Page 36: ...SMOOTH DRUM ASSEMBLIES 10408 4 27 07 2 48 ASSEMBLY 105100 66 ASSEMBLY 105101 73 ASSEMBLY 105102 84 ASSEMBLY 105103 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 15 14 13 10 11 12 17 18 19 20 34 75595...

Page 37: ...104805 Right Inner Hub Assembly 48 66 73 1 111443 Right Inner Hub Assembly 84 10 12 103044 Rubber Mount 11 12 1646 50 Hard Flat Washer 12 12 1841 50 UNC Deformed Lock Nut 13 16 1137 75 UNC X 1 50 Hex...

Page 38: ...PADDED DRUM ASSEMBLIES 10410 4 27 07 2 48 ASSEMBLY 105104 66 ASSEMBLY 105105 73 ASSEMBLY 105106 84 ASSEMBLY 105107 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 15 14 13 10 11 12 17 18 19 20 36 75595...

Page 39: ...104805 Right Inner Hub Assembly 48 66 73 1 111443 Right Inner Hub Assembly 84 10 12 103044 Rubber Mount 11 12 1646 50 Hard Flat Washer 12 12 1841 50 UNC Deformed Lock Nut 13 16 1137 75 UNC X 1 50 Hex...

Page 40: ...10412 4 9 10 3 REPLACEMENT PARTS 104803 OUTER HUB ASSEMBLY 104804 LEFT INNER HUB ASSEMBLY 104805 48 66 73 RIGHT INNER HUB ASSEMBLY 111443 84 RIGHT INNER HUB ASSEMBLY 1 2 3 4 5 6 7 8 6 9 10 11 12 14 1...

Page 41: ...C X 1 00 Socket Head Capscrew 5 1 104811 Outer Bearing 6 2 104816 Bearing Cone 7 1 104813 Left Inner Hub 8 1 104815 Bearing Cup 9 1 1681 Snap Ring 3 54 10 1 105483 Oil Seal 11 1 104814 Right Inner Hub...

Page 42: ...HYDRAULIC ASSEMBLY 10395 9 15 05 ASSEMBLY 105093 1 2 3 4 40 75595...

Page 43: ...9 15 05 ITEM REQ D PART NO DESCRIPTION 1 1 19632 Male Coupler 12FBo Flat Face 2 1 22518 Female Coupler 12FBo Flat Face 3 4 3102 Straight Connector 12MBo 8MJ 4 2 35434 Hose Assembly 50 X 67 8FJX 8FJX...

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