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Pacific Hoists U-MEGA Series, Operations Manual & Parts List

The Pacific Hoists U-MEGA Series is a high-performance lifting solution designed for heavy-duty operations. To ensure smooth operation and easy maintenance, we provide a comprehensive Operations Manual & Parts List that you can download for free from our website. Get the most out of your equipment with our user-friendly manual available for instant download.

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34 

 

HOOK ASSEMBLY 

 

NO. 

PARTS 

CODE 

DESCRIPTION 

Q

’

TY REQ

’

D EACH UNIT 

PEH050  PEH100  PEH200-2 

23 

201386 

Chain Bucket <

Ø

6.3-2#> 

1 

 

 

208807 

Chain Bucket <

Ø

7.1-3#> 

 

1 

1 

24 

408487 

Hex. Recess Bolt <M5×0.8×80> 

2 

 

 

408470 

Hex. Recess Bolt <M6×1.0×80> 

 

2 

2 

25 

400646 

Nylon Nut <M5> 

2 

 

 

400087 

Nylon Nut <M6> 

 

2 

2 

26 

400513 

Substitute Chain <

Ø

6.3×19.1> 

1 

 

 

400511 

Substitute Chain <

Ø

7.1×20.2> 

 

1 

1 

27 

200020L 

Bottom Hook Cover Ass'y 

1 

 

 

201377L 

 

1 

 

200029L 

 

 

1 

28 

200102L 

Bottom Block Cover 

1 

 

 

207073L 

 

1 

 

207074L 

Bottom Block Cover A 

 

 

1 

207075L 

Bottom Block Cover B 

 

 

1 

29 

200131 

End Spacer 

1 

1 

 

200132 

 

 

1 

30 

200127 

Half Spacer 

2 

2 

 

200128 

 

 

2 

31 

400157 

Thrust Bearing <2904> 

1 

1 

 

400158 

Thrust Bearing <2905> 

 

 

1 

32 

209351L 

Bottom Hook Ass'y 

1 

 

 

200001L 

 

1 

 

200059L 

 

 

1 

33 

400300 

Safety Latch Ass'y 

1 

1 

 

400358 

 

 

1 

34 

408340 

Hex. Recess Bolt <M8×1.25×30> 

2 

2 

 

408345 

Hex. Recess Bolt <M8×1.25×35> 

 

 

3 

35 

400088 

Nylon Nut <M8×1.25> 

2 

2 

3 

36 

200108 

Sprocket 

- 

- 

1 

37 

400171 

Needle Bearing <HK 25/26> 

- 

- 

1 

38 

200114 

Sprocket Axle 

- 

- 

1 

39 

400212 

Spring Pin < 

Ø

 5×16> 

- 

- 

1 

Summary of Contents for U-MEGA Series

Page 1: ...PERATION MANUAL PARTS LIST Model PEH050 PEH100 PEH200 2 PEH200 1 PEH300 2 PEH500 2 Copyright 2017 by Pacific Hoists Pty Ltd No portion of this manual is to be reproduced without written consent from Specifications subject to change without notice ...

Page 2: ...this hoist each user should become thoroughly familiar with all warnings instructions and recommendations herein THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR PROPERTY OF YOURSELF AND OTHERS READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH THE EQUIPMENT BEFORE ATTEMPTING TO OPERATE YOUR Pacific ELECTRIC CHA...

Page 3: ...ns 7 3 Safety Rules 8 4 Installation 10 4 1 Unpacking Information 10 4 2 Voltage 10 4 3 Installation 10 5 Operation 13 6 Maintenance and Inspection 13 6 1 Maintenance 13 6 2 Inspection 14 6 3 Overload clutch adjustment instruction s 17 7 Troubleshooting 18 7 1 Wiring Diagrams 18 7 2 Troubleshooting and Remedial Action 20 8 Drawings and Parts Lists 21 9 CE Declaration Of Conformity 45 ...

Page 4: ...will be assured of dependable service In order to help us to supply correct spare parts quickly please always specify 1 Hoist model 2 Serial number 3 Part number plus the description We trust that you will find the Pacific hoists will give you many years of satisfactory service Should you have any queries please contact Pacific Hoists Australia 24 Foundry Road Seven Hills NSW 2147 P 61 2 8825 6900...

Page 5: ...e or humidity range 2 Intended use This hoist has been designed for vertically lifting and lowering loads under normal atmospheric conditions Item Detail Working temperature range 5 to 40 Working humidity range 85 or less Protection Hoist IP 55 Push button IP 65 Electric power supply Three Phase 415V 50 Hz Noise Level dB Dual speed hoist 75 Chain Size Type Nominal diameter mm Pitch mm PEH050 6 3 1...

Page 6: ...rmined by load distribution Table 2 2 Mechanical classification Load Spectrum Load distribution Definitions Cubic mean value Average daily Operation time h Total operating time h 1 light Mechanisms or parts thereof usually subject to very small loads and in exceptional cases only to maximum loads k 0 50 4 8 12500 2 medium Mechanisms or parts thereof usually subject to small loads but rather often ...

Page 7: ...ry limited slipping quick braking OL device prevents over loading to damage goods and ensure secure operation and product s life span 3 Hook and hook latch The hook is drop forged from high tensile steel and heat treated for strength and toughness The bottom hook is capable of 360 rotatable and fitted with a safety latch for added security 4 Phase Error Relay To test 3 phases if any wrong phases c...

Page 8: ...0 37 x2 8P 20 5 0 18 0 0 4 x2 8P Ø7 1 x20 2 1 62 PEH200 2 2000 3 40 20 4 1 20 5 0 37 0 0 9 x2 8P 2 67 PEH200 1 2000 3 40 20 9 6 2 4 3 7 0 9 x2 8P 20 5 0 37 0 0 9 x2 8P Ø10 x30 2 1 102 PEH300 2 3000 3 40 20 6 4 1 6 20 5 0 6 0 15 x2 8P 2 120 PEH500 2 5000 3 40 20 4 1 20 5 0 6 0 15 x2 8P Ø11 x34 2 145 b Dimensions Model Dimension mm H A B C D E F G PEH050 500 570 270 310 165 375 190 185 PEH100 550 62...

Page 9: ...d not be used for lifting supporting or transporting personnel Any modifications to upgrade re rate or otherwise alter the hoist equipment must be authorized by either the original manufacturer or a qualified professional engineer Only trained personnel are allowed to operate the hoist Prior to each lifting operation it is essential to make sure that a the correct lifting sling is being used b the...

Page 10: ...static after completion of operation never leave them at any position which may cause swing or slip Slings must be applied to load evenly and centrally to ensure correct balance Never lift any object which is insecure or out of balance Never use hoist to end or side pull a load Illust 3 Never wrap around and hook back the load chain as a sling to lift a load Illust 4 Illust 3 Illust 4 Do not use t...

Page 11: ...dition of load chain Do not operate with damaged chain 4 INSTALLATION 4 1 Unpacking Information After removing the hoist from its packing box carefully inspect the external condition of the electrical cables contactor gearbox and motor casing for damage Check and ensure that these items are present Each hoist is supplied as standard with the following accessories 1 Chain bucket 1 set 2 Power cable...

Page 12: ...y may be eased by firstly removing the top hook attaching it to the trolley load plate them refitting the top hook to the hoist Assemble chain bucket If power supply deviates from standard by more than 10 abnormal operation or damage to the motor may result It is imperative to ensure correct voltage supply before commencing operation Connection to power supply before installation procedures having...

Page 13: ... HANGER WIRE ROPE CONTACTOR Illust 7 ELECTRIC CONTROL BOX GROUNDING GREEN BLACK Illust 7 Operation Test a Please reverse any two connections while the direction is incorrect b Firmly push switch button to lower load chain until the limit spring touches the limit switch Power should be cut off automatically c Firmly push switch button to check the collection of load chain into chain bucket ...

Page 14: ...fails to pass any of the above checks check the wiring and automatic locking function of the emergency stop device e Check load chain lubrication It has been lubricated at our works but the lubricant may dry out during transportation It is also advisable to keep a small amount of lubricant in the chain bucket to keep the chain in an oil bath f Check chain position Weld joints on links must face th...

Page 15: ...trolley controls 6 MAINTENANCE AND INSPECTION 6 1 Maintenance 1 Check the level of gearbox lubricant after the first 500 hours operation thereafter check every 3 months and lubricate accordingly Since dealing with heavy loads may involve unexpected danger all of the SAFETY RULES Ref 3 must be followed and the operator must be aware of the following points while using the hoist Do not perform maint...

Page 16: ...hain link will not sit properly on the load sprocket wheel and may cause chain breakage and or damage to hoist unit To ensure safe and efficient operation the chain links must be checked for their pitch inside length inside width and outside width monthly according to following table Dia Meter m m d Model Inside Length m m p Inside Width m m a Outside Width m m b Breaking Load kn Ø6 3 PEH050 19 1 ...

Page 17: ...o a chain replacement Note Chain must be in perfect condition without any defects Illustration 1 Chain pitch measure Illustration 2 Diameter measure b Check hook with care If hook shows cracks deformation or excessive wear it should be replaced Top Hook Bottom Hook Model Capacity kg Hook Dimensions mm Allow Stress H1 B1 B2 H2 B3 B4 C D g E kg mm2 PEH050 500 T 33 22 10 29 22 10 40 95 5 25 5 55 70 B...

Page 18: ...te viscosity of the VG Categories 50 C s mm2 cST ARAL BP ESSO MOBIL OIL VG460 251 Aral Degol BG 460 BMB 460 BP Energol GR XP 460 Spartan EP 460 Mobilgear 634 ISO VGDIN 51519 Viscosity at 40 C s mm2 cST Approximate viscosity of the VG Categories 50 C s mm2 cST SHELL TEXACO I P AGIP TOTAL VG460 251 Omala oil S4 WE460 Meropa 460 Mellana 460 Blasia 460 Carter EP 460 Table 6 2 b The permissible toleran...

Page 19: ...en the clutch nut fixture 2 It can be able to lift in 100 rated load 3 Adjust the load to 125 rated load 4 Clutch is slipping cannot lift setting complete 5 Setting the clutch does not slip when lifting a load 6 Loosen the adjusting nut and set the clutch slip be unable to lift the load 7 Adjust load to 100 rated load clutch does not slip and can be able to lift the load 8 Adjust the load to 125 r...

Page 20: ...19 7 TROUBLESHOOTING 7 1 Wiring Diagrams ...

Page 21: ... R2 R4 E 1 3 R3 R1 14 2 KM2 14 6 4 6 4 2 KM3 TR 13 1 5 3 13 3 1 5 KM4 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 FR2 FR2 BLOCKS F1 1 L1 L2 L3 11 14 KM1 KM3 SQD SB1 SB2 E S F2 L1 L2 NFB SUPPLIED BY PROPRIETORS L3 PE PUSH BUTTON SB TERMINAL 0V 24V 0V P S P BRAKE DC90V MOTOR KM3 KM2 110V ...

Page 22: ...1 110V 3 R3 R1 14 2 KM2 14 6 4 6 4 2 KM3 TR 13 1 5 3 13 3 1 5 KM4 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 FR2 FR2 BLOCKS F1 L1 L2 L3 11 14 KM1 KM3 SQD SB1 SB2 E S F2 L1 L2 NFB SUPPLIED BY PROPRIETORS L3 PE PUSH BUTTON SB TERMINAL 0V 24V 0V P S P BRAKE DC90V MOTOR KM3 KM2 GEARED LIMIT SWITCH 1 ...

Page 23: ...put supply then replace the contactor Hoist will not stop Welded contacts in contactor Replace contactor Brake slips Abrasion of motor brake Replace Hoist runs but does not lift 1 Clutch slipping Contact your authorized PACIFIC dealer this adjustment needs to be carried out on a test rig Abnormal sound on load chain chain sprocket 2 falls 1 Chain dry 2 Worn chain sprocket 2 falls Lubricate Replace...

Page 24: ...23 oil packing 8 DRAWINGS AND PARTS LISTS 1 MOTOR ASSEMBLY HOUSING B O M 2 2 2 7 2 HOOK ASSEMBLY B O M 28 33 3 GEARBOX ASSEMBLY B O M 34 39 5 E L E C T R I C A S S E M B L Y B O M 4 0 4 4 ...

Page 25: ...24 ...

Page 26: ...25 1 2 3 26 27 29 28 30 31 32 33 34 35 38 39 40 41 MOTOR EXPLOSION HOUSING 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 24 25 14 19 20 21 22 23 36 37 ...

Page 27: ...5 8t 1 400891 Oil Seal Ø25 Ø 45 8t 1 8 405925 Key t6 6 20L 1 1 9 405577 Bearing 6204 2RS 1 400808 Bearing 6304 ZZ 1 10 400186 Oil Seal Ø20 Ø35 8t 1 1 11 105920 Motor End Cover 1 105918 1 12 400854 Spring Washer M5 4 400855 Spring Washer M6 4 13 408329 Hex Recess Bolt M5 0 8 20 4 408333 Hex Recess Bolt M6 1 0 25 4 14 404182 Retaining Ring S 19 2 2 15 100516 Brake Ass y SNT 102 075 1 106949 Brake As...

Page 28: ...1 27 106038N Motor Stator Ass y 1 106659N 1 28 400856 Spring Washer M8 6 6 29 408346 Hex Bolt M8 1 25 35 6 408340 Hex Bolt M8 1 25 30 6 30 400615 Pin Ø5 12 2 2 31 402664 Motor Gasket 1 402559 1 32 200830N Gearbox 1 208858N 1 33 402445 Gearbox Gasket 1 402560 1 34 400615 Pin Ø5 12 2 2 35 205610L Gearbox Cover 1 205515L 1 36 400094 Spring Washer M6 6 8 37 400010 Hex Recess Bolt M6 1 0 55 6 408413 He...

Page 29: ...28 41 408335 Hex Recess Bolt M6 1 0 40 8 408660 Hex Recess Bolt M6 1 0 35 6 ...

Page 30: ...29 2 44 45 46 MOTOR EXPLOSION HOUSING 3 4 11 23 24 20 21 22 43 40 38 39 37 41 42 6 1 25 28 32 34 35 36 26 27 30 31 33 19 18 17 14 15 16 10 9 29 13 12 8 5 7 ...

Page 31: ...ded bar M8 1 25 290L 4 4 4 14 105538 Brake Ass y TSB 165 370 1 1 1 15 400095 Spring Washer M8 3 3 3 16 400016 Hex Recess Bolt M8 1 25 60L 3 3 3 17 404183 Retaining Ring S 24 1 1 1 18 404553 Oil Seal VA25 1 1 1 19 402583 Brake End Cover Gasket 1 1 1 20 108755 Brake End Cover 1 1 1 21 400094 Spring Washer M6 4 4 4 22 400421 Hex Recess Bolt M6 0 8 10L 4 4 4 23 105490 Fan Ø165 Ø19 odd 1 1 1 24 404182 ...

Page 32: ...4 4 36 408580 Hex Recess Bolt M8 1 25 16L 4 4 4 37 209487N Gearbox 1 1 1 38 402580 Gearbox Gasket 1 1 1 39 407472 Parallel Pin Ø6 Ø15 2 2 2 40 209488N Gearbox Cover 1 1 1 41 400095 Spring Washer M8 9 9 9 42 408457 Hex Recess Bolt M8 1 25 90L 9 9 9 43 402584 Electric Cover Gasket 1 1 1 44 300380L Electric Cover 1 1 1 45 400856 Spring Washer M8 8 8 8 46 408580 Hex Recess Bolt M8 1 25 16L 8 8 8 ...

Page 33: ...32 HOOK EXPLOSION 24 8 9 10 7 11 15 14 15 25 12 26 23 13 14 16 18 17 14 15 13 19 20 21 22 PEH050 PEH100 PEH200 2 1 3 4 5 6 2 27 27 28 29 30 31 32 33 34 35 35 32 33 29 30 31 34 28 28 39 36 37 38 37 ...

Page 34: ...10 400006 Hex Recess Bolt M6x1 0x16 4 4 4 11 408622 Spring 2 408640 2 2 12 262500 Guide Tube Ass y 1 262576 1 1 13 408708 Chain Ø6 3 19 1 3 5M 408707 Chain Ø7 1 20 2 3 5M 7M 14 200310 Limit Stopper Ass y 2 2 3 15 408502 Spring 2 2 3 16 200200 Chain Stopper 2 2 2 17 400094 Spring Washer M6 2 2 2 18 400007 Hex Recess Bolt M6 1 0 20 2 2 2 19 201382 Chain Connecting Pin Ø14 50 1 201274 Chain Connectin...

Page 35: ... Ass y 1 201377L 1 200029L 1 28 200102L Bottom Block Cover 1 207073L 1 207074L Bottom Block Cover A 1 207075L Bottom Block Cover B 1 29 200131 End Spacer 1 1 200132 1 30 200127 Half Spacer 2 2 200128 2 31 400157 Thrust Bearing 2904 1 1 400158 Thrust Bearing 2905 1 32 209351L Bottom Hook Ass y 1 200001L 1 200059L 1 33 400300 Safety Latch Ass y 1 1 400358 1 34 408340 Hex Recess Bolt M8 1 25 30 2 2 4...

Page 36: ...35 4 6 5 3 2 HOOK EXPLOSION 1 7 3 8 9 10 11 13 12 14 15 16 17 18 19 20 21 24 27 28 29 22 23 8 31 30 7 9 3 PEH200 1 PEH500 2 14 8 18 17 16 15 25 26 PEH300 2 ...

Page 37: ...m Hook Ass y 1 209477L 1 209489L 1 8 400088 Lock Nut M8 1 25 4 400089 Lock Nut M10 1 5 3 3 9 209480L Bottom Hook Housing 2 209479L 2 201270L 2 10 408052 Needle Bearing TA 3020 Z 2 400174 Needle Bearing TA 4025 Z 2 11 200170 Sprocket Ø40 42L 1 200111 Sprocket Ø50 51L 1 12 200813 Bottom Hook Idle Wheel Axle Ø30 71L 1 200116 Bottom Hook Idle Wheel Axle Ø40 78L 1 13 400212 Spring Pin Ø5 16L 1 1 14 400...

Page 38: ...x Recess Bolt M8 1 25 20L 4 4 4 22 400233 Limit Spring 2 3 400234 3 23 400543 Load Chain Ø10 0 7 6 7 6 400544 Load Chain Ø11 2 7 6 24 200201 Chain Stopper Ø10 2 2 200202 Chain Stopper Ø11 2 2 25 400095 Spring Washer M8 2 2 2 26 400014 Hex Recess Bolt M8 1 25 30L 2 2 2 27 400427 Hex Recess Bolt M8 1 25 80L 2 2 2 28 216910 Chain Bucket 1 1 1 29 400088 Nylon Nut M8 1 25 2 2 2 30 268552 Chain Connecti...

Page 39: ...38 GEAR BOX EXPLOSION 32 4 6 7 9 8 10 11 12 14 15 16 19 20 21 22 23 35 34 33 1 2 3 5 13 17 18 24 25 36 37 38 39 37 36 38 39 31 30 29 28 27 26 ...

Page 40: ...785 5th Gear M2 13T 50HZ 1 205416 5th Gear Ass y M2 25 15T 50HZ 1 8 400962 Key t6 6 12L 1 405982 Key t8 7 18L 1 9 200272 Load Brake Gear Spacer 2 200273 2 10 268510 Brake Disc 1 209125 1 11 208843 Ratchet Ass y 1 209126 1 12 201280 Brake Bushing 1 209129 1 13 400289 Ball Ø6 3 3 14 268808 4th Gear Ass y M2 49T 18 1 209271 4th Gear Ass y M2 54T 21 1 15 209440 Brake Body Ø90 7 6L 1 209273 Brake Body ...

Page 41: ...306 ZZ 1 27 200007 Load Sheave Ø68 5 144L 1 209276 Load Sheave Ø73 158 5L 1 28 400187 Oil Seal Ø35 Ø50 8t 1 404532 Oil Seal Ø45 Ø72 10t 1 29 400108 Bearing 6006ZZ 1 407759 Bearing 6208 1 30 400192 Retaining Ring S 25 1 404161 Retaining Ring S 38 1 31 268810 6th Gear M2 42T 50HZ 1 205444 6th Gear M2 25 52T 50HZ 1 32 400906 Retaining Ring R 55 1 400202 Retaining Ring R 80 1 33 200927 Air Plug 1 1 34...

Page 42: ...41 ...

Page 43: ...42 GEAR BOX EXPLOSION 6 7 10 11 14 15 16 19 20 21 22 23 28 37 36 1 17 18 24 25 30 31 39 40 41 12 13 42 43 32 33 29 2 3 4 5 34 35 38 8 26 27 9 25 ...

Page 44: ...1 9 200273 Load Brake Gear Spacer 2 2 2 10 208990 Brake Disc 1 1 1 11 208999 Ratchet Ass y 1 1 1 12 209284 Brake Bushing 1 1 1 13 400522 Ball Ø8 3 3 3 14 265806 2th Gear Ass y M1 75 68T 24 1 1 1 15 209330 Brake Body Ø112 8 1 1 1 16 408590 Disc Spring Ø90 Ø45 3 5t 4 4 4 17 404433 O Ring P 38 1 1 1 18 404453 O Ring P 18 1 1 1 19 209340 Disc Spring Bushing 1 1 1 20 400681 Spacer AW07 1 1 1 21 406435 ...

Page 45: ... 1 1 32 400197 Retaining Ring S 50 1 1 1 33 407704 Bearing 6309 ZZ 1 1 1 34 209030 1st Gear M1 75 12 1 1 1 35 400732 Bearing 6203 ZZ 1 1 1 36 200927 Air Plug 1 1 1 37 200926 Hex Oil Plug 1 1 1 38 400600 Lubricant Drain Bolt 1 1 1 39 200286 Ratchet Pawl Pin 1 1 1 40 400241 Ratchet Pawl Spring 1 1 1 41 200288 Ratchet Pawl 1 1 1 42 400190 Retaining Ring S 16 1 1 1 43 400723 Bearing 6212 ZZ 1 1 1 ...

Page 46: ...45 23 24 5 ELECTRIC ASSEMBLY 2 3 25 27 15 26 20 P E H 0 5 0 21 22 1 29 28 4 6 13 17 18 11 12 7 8 9 10 7 7 7 12 13 16 14 15 11 10 8 17 18 P E H 1 0 0 P E H 2 0 0 2 14 ...

Page 47: ...ctor 24V 3A1a1b LC1 D12 B7 1 9 301106 Contactor 24V 3A1a1b LC1 D12 B7 1 10 300066 Contactor 24V 2A2B LC1 K09008 B7 1 301106 Contactor 24V 3A1a1b LC1 D12 B7 1 11 300064 Contactor 24V 3A1b LC1 K0901 B7 1 300035 Contactor 24V 2A2B LC1 D128 B7 1 12 302376 Phase Sequence Protector RM17 TG00 1 1 13 302342 Terminal Block PT 2 5 QUATTRO 4 10 14 300150 Rectifier KBC10 1 1 15 300148 Varistor 14K471U 2 2 16 ...

Page 48: ...TY REQ D EACH UNIT PEH050 PEH100 PEH200 2 24 300484 Push Button Switch 1 1 25 400222 Cable Gland M20 13 1 1 26 408436 Cable Gland SPG M20B M20 1 5 2 2 27 262709 Cover 1 272862 1 28 400092 Spring Washer M4 2 2 29 408394 Cross Headed Screw M4 0 7 6L 2 2 ...

Page 49: ...48 ...

Page 50: ...49 12 11 ELECTRIC ASSEMBLY 6 10 1 2 3 4 5 8 9 7 13 14 15 16 17 18 ...

Page 51: ...342 Terminal Block PT 2 5 QUATTRO 15 15 15 6 300150 Rectifier KBC10 1 1 1 7 300148 Varistor 14K471U 2 2 2 8 302376 Phase Sequence Protector RM17 TG00 1 1 1 9 300995 Fuse Holder 2 2 2 10 300999 Fuse 2 2 2 11 400941 Cable Gland M25 18 1 1 1 12 400297 Shackle 3 16 1 1 1 13 300484 Push Button Switch 1 1 1 14 400081 Nut M8 1 25 1 1 1 15 400217 Eye Bolt M8 1 25 1 1 1 16 272862 Cover 1 1 1 17 400092 Spri...

Page 52: ...51 ...

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