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Pacific Floorcare S-24, Parts & Operating Manual

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TABLE OF CONTENTS

TABLE OF CONTENTS

SAFETY INFORMATION ���������������������������������������������������������������������������������������������������������������������������������������������������1
UNPACKING THE MACHINE �������������������������������������������������������������������������������������������������������������������������������������������2
TRANSPORTING THE MACHINE �����������������������������������������������������������������������������������������������������������������������������������3
BATTERIES ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������4

SELECTION ..................................................................................................................................................................

4

INSTALLATION ...........................................................................................................................................................

4

SERVICING LEAD ACID BATTERIES (NON-HYDROLINK

®

 MODELS) ..............................................................5

SERVICING LEAD ACID BATTERIES  WITH HYDROLINK

®

 

 ..............................................................................6

WATERING SYSTEM ..................................................................................................................................................6

BATTERYSHIELD

®

 AUTOMATED WET BATTERY PROTECTION SYSTEM......................................................7

CHARGING ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������9

ON-BOARD CHARGER ..............................................................................................................................................9

OFF-BOARD CHARGER ...........................................................................................................................................11

PRE-USE SETUP �����������������������������������������������������������������������������������������������������������������������������������������������������������������12

ORBITAL PADS & CHEMICAL-FREE FINISH REMOVAL (CFR) ........................................................................16

DISK MACHINE PAD DRIVERS & BRUSHES .......................................................................................................17

SQUEEGEE SYSTEM ................................................................................................................................................19

RECOMMENDED MAINTENANCE �������������������������������������������������������������������������������������������������������������������������������22
RECOMMENDED SERVICE PARTS ������������������������������������������������������������������������������������������������������������������������������23
TROUBLESHOOTING GUIDE ����������������������������������������������������������������������������������������������������������������������������������������26
PARTS DIAGRAMS ������������������������������������������������������������������������������������������������������������������������������������������������������������28

BATTERIES, BATTERYSHIELD

®

 & HYDROLINK

®

 

 .............................................................................................

28

OPTIONAL ONBOARD CHARGER .........................................................................................................................29

CONTROLS .................................................................................................................................................................30

ELECTRONICS ...........................................................................................................................................................37

FRAME ASSEMBLY ..................................................................................................................................................41

HEAD LIFT ASSEMBLY ............................................................................................................................................

42

SOLUTION TANK ......................................................................................................................................................43

RECOVERY TANK AND VACUUM .........................................................................................................................

44

OPTIONAL CHEMICAL INJECTION .......................................................................................................................46

35” SQUEEGEE ASSEMBLY .....................................................................................................................................47

40” SQUEEGEE ASSEMBLY .....................................................................................................................................

48

45” SQUEEGEE ASSEMBLY .....................................................................................................................................49

SQUEEGEE LINK.......................................................................................................................................................50

SCRUB HEADS ..........................................................................................................................................................52

WIRING DIAGRAMS ��������������������������������������������������������������������������������������������������������������������������������������������������������64

S-24 WIRING DIAGRAM ..........................................................................................................................................64

S-28 (DISK) & S-32 WIRING DIAGRAM .................................................................................................................66

S-28 ORBITAL WIRING DIAGRAM ........................................................................................................................68

BATTERYSHIELD

®

 (OPTIONAL) WIRING DIAGRAM ........................................................................................70

OPTIONAL CHEMICAL INJECTION WIRING DIAGRAM ...................................................................................71

Summary of Contents for S-24

Page 1: ...the instructions may result in injury or damage to equipment and property The contents of this manual are based on the latest product information available at the time of publication Pacific Floorcar...

Page 2: ...ss Full clean out access Recovery tank capacity 25 gal 95 l 3 gal 11 4 l demisting chamber 25 gal 95 l 3 gal 11 4 l demisting chamber Vacuum motor 7 hp 522 W 3 stage 7 hp 522 W 3 stage Vac motor cfm c...

Page 3: ...ess Full clean out access Recovery tank capacity 25 gal 95 l 3 gal 11 4 l demisting chamber 25 gal 95 l 3 gal 11 4 l demisting chamber Vacuum motor 7 hp 522 W 3 stage 7 hp 522 W 3 stage Vac motor cfm...

Page 4: ...NE PAD DRIVERS BRUSHES 17 SQUEEGEE SYSTEM 19 RECOMMENDED MAINTENANCE 22 RECOMMENDED SERVICE PARTS 23 TROUBLESHOOTING GUIDE 26 PARTS DIAGRAMS 28 BATTERIES BATTERYSHIELD HYDROLINK 28 OPTIONAL ONBOARD CH...

Page 5: ...anually CAUTION Park and service the machine on a level surface and remove the key CAUTION Always wear protective clothing gloves and goggles when handling and charging batteries CAUTION Avoid moving...

Page 6: ...when loading or unloading the machine 1 Remove the outer packaging 2 Remove the four cleats and two tie down brackets holding the machine to the pallet 3 Raise the scrub head into the transport positi...

Page 7: ...lowered position during transport NOTE Do not rest the orbital head on a hard surface without a pad Doing so damages the Mighty Lok face TIE DOWN PROCEDURE TIE DOWN PROCEDURE The S Series Scrubber wa...

Page 8: ...nd get assistance before lifting the machine manually CAUTION Park and service the machine on a level surface and remove the key CAUTION Always wear protective clothing gloves and goggles when handlin...

Page 9: ...ged Charge a battery when the temperature is above 122 F 50 C Charge a flooded battery without securing vent caps on the cells Place objects on top of batteries which can cause a short circuit ALWAYS...

Page 10: ...snake to the coupler on the watering system using the quick disconnect fittings 5 While squeezing the hand pump observe the flow indicator spinning red balls As the batteries begin to fill the spinnin...

Page 11: ...sabled to prevent battery damage A blinking red LED means the BatteryShield light pipe needs to be cleaned see below NOTE Failure to clean the HydroLink light pipe will limit the BatteryShield s abili...

Page 12: ...in a well ventilated area with the battery compartment open CAUTION Always wear protective clothing gloves and goggles when handling and charging batteries NOTE Failure to clean the HydroLink light pi...

Page 13: ...e charger NOTE Ensure battery charging and storage locations comply with OSHA and any governing agencies standards based on your particular location and application ON BOARD CHARGER The on board charg...

Page 14: ...DP2 DP1 CHARGING CURRENT ON ON 15A ON OFF 20A OFF ON 25A OFF OFF 25A SW2 Set the charge current according to the battery amp hour rate Reference CHARGE CURRENT AND BATTERY AMP HOURS table below SW1 Se...

Page 15: ...damaged NOTE Ensure battery charging and storage locations comply with OSHA and any governing agencies standards based on your particular location and application Set the Battery Type switch to match...

Page 16: ...arge is indicated when all LEDs are lit As the power level decreases the LEDs go out from right to left When the battery charge is depleted the last red LED will flash and the brush motor will turn of...

Page 17: ...a 22 gallon solution tank Excess foam will damage the vacuum motor In addition to properly mixed low foam detergent use a small amount of de foaming liquid in the recovery tank Never use pure acids NO...

Page 18: ...ON MODELS 1 Place a 1 gallon chemical container in the holder in the battery compartment and remove the cap 2 Insert the leader hose so that the end is resting on the bottom of the container and screw...

Page 19: ...le the head lowers into the operating position Disk machines are equipped with a self adjusting shroud and bristle skirt that virtually eliminates over spray SELECTING DOWN PRESSURE 1 Standard For dai...

Page 20: ...acts as a backer pad and compensates for variances in the floor 1 Place the black retainer pad 2 back from the front of the red scrub pad and the maroon CFR pad to allow water saturation 2 Align and a...

Page 21: ...lock wires inward and press down tab side first Press the pad and release the wires so that they lock in place PAD BRUSH INSTALLATION 1 Turn the key switch on and rotate the speed control knob to the...

Page 22: ...ld and mildew 5 Inspect and clean the debris tray and the vacuum mesh filter screen and ball float system 6 Leave the lid open to dry 1 3 4 5 6 2 OPTIONAL TANK TREATMENT The Tank Treatment System TTS...

Page 23: ...ade height requires adjustment turn the button screws on the squeegee frame assembly clockwise to raise and counter clockwise to lower the wheels until proper blade deflection is achieved Proper blade...

Page 24: ...e blades to another edge or replace as required 2 Thoroughly clean and rinse the underside of the squeegee frame blades and neck REMOVE INSTALL SQUEEGEE BLADES 1 Release the over center latch and slid...

Page 25: ...RETURN TO TABLE OF CONTENTS 21 PAGE INTENTIONALLY BLANK...

Page 26: ...EM X CLEAN INSPECT DEBRIS TRAY RECOVERY SYSTEM X VERIFY DRAIN HOSE CAP IS SEALED TIGHT WHEN INSTALLED RECOVERY SYSTEM X INSPECT LID SEAL RECOVERY SYSTEM X INSPECT REPLACE BROMINE PUCK IF EQUIPPED RECO...

Page 27: ...X X 870705 BLADE REAR 44 5INCH LINATEX SQUEEGEE LINK X X X X X 870711 BLADE REAR 44 5INCH URETHANE SQUEEGEE LINK X X X X X 911681 BREAKER CIRCUIT 35 AMPS CONTROLS X X 850906 BRUSH CARBON KIT 4 PC 8552...

Page 28: ...EGEE 90 CUFF RECOVERY TANK X X X X X 854103 HOSE VACUUM 1 5INCH RECOVERY TANK X X X X 854302 HUB DRIVER BRUSH SCRUB HEAD X X X 874305 HUB PULLEY MACH FLAT SCRUB HEAD X X 874306 HUB PULLEY MACH GROOVED...

Page 29: ...OK ADH UNIVERSAL SCRUB HEAD X X 875906 PAD RETAINER 12X28 SCRUB HEAD X X 857003 PUMP ASSY HAND HYDROLINK BATTERIES X X 858503 SKIRT BRISTLE SCRUB HEAD X X 878502 SKIRT BRISTLE SCRUB HEAD X X X 911647...

Page 30: ...HOSE SECURELY RECOVERY SYSTEM LOW BATTERY VOLTAGE CHARGE BATTERIES CHARGING MACHINE WILL NOT TURN ON FAULTY KEY SWITCH DIAGNOSE AND REPLACE WIRING DIAGRAMS DISCHARGED BATTERIES CHARGE BATTERIES CHARGI...

Page 31: ...TION CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED APPLICATION PRE USE SETUP FAULTY OR SHORTED WIRE REPAIR WIRING DIAGRAM WEAK CIRCUIT BREAKER CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND ISOLATE B...

Page 32: ...MANIFOLDS BATT CAPS SERVICING TUBE NOT PICTURED AND HAND PUMP ITEM QTY PART NUMBER DESCRIPTION 1 4 871301 BATTERY 6V 260AH LA 2 4 871302 BATTERY 6V 250AH MF NOT SHOWN OPTIONAL 3 1 858202 FOAM SPACER B...

Page 33: ...870817 BRACKET MTG CHARGER 4 4 962186 SCREW PAN 10 32 X 1 0 SS 5 6 W401D WASHER FLAT 10 6 4 920666 NUT NYLOCK 10 32 SS 7 2 W104D WASHER FLAT 25 8 2 980002 WASHER LOCK SPLIT 25 9 1 920034 NUT NYLOCK 6...

Page 34: ...RETURN TO TABLE OF CONTENTS 30 S 24 DISK CONTROLS SEE ADDITIONAL DIAGRAM FOR MODELS EQUIPPED WITH BATTERYSHIELD OR CHEMICAL INJECTION CONTROLS...

Page 35: ...OCK 4 40 ZINC 22 1 920012 NUT NYLOCK 5 16 18 ZINC 23 1 911653 SWITCH ROUND ON MOM 24 1 875124 LABEL CONTROL 22GAL DISK 25 1 911649 SWITCH ROCKER AUTO ON OFF 26 1 911661 METER HOUR DIGITAL 27 2 911664...

Page 36: ...RETURN TO TABLE OF CONTENTS 32 S 28 S 32 DISK CONTROLS SEE ADDITIONAL DIAGRAM FOR MODELS EQUIPPED WITH BATTERYSHIELD OR CHEMICAL INJECTION...

Page 37: ...NYLOCK 4 40 ZINC 22 1 920012 NUT NYLOCK 5 16 18 ZINC 23 1 911653 SWITCH ROUND ON MOM 24 1 875124 LABEL CONTROL 22GAL DISK 25 1 911649 SWITCH ROCKER AUTO ON OFF 26 1 911661 METER HOUR DIGITAL 27 2 911...

Page 38: ...RETURN TO TABLE OF CONTENTS 34 S 28 ORBITAL CONTROLS SEE ADDITIONAL DIAGRAM FOR MODELS EQUIPPED WITH BATTERYSHIELD OR CHEMICAL INJECTION...

Page 39: ...21 6 W385D NUT NYLOCK 4 40 ZINC 22 1 920012 NUT NYLOCK 5 16 18 ZINC 23 1 911653 SWITCH ROUND ON MOM 24 1 911661 METER HOUR DIGITAL 25 2 911664 POTENTIOMETER ASSY 5K 26 1 852401 CABLE LIFT CLEVIS 27 1...

Page 40: ...MBER DESCRIPTION 1 1 872401 CONTROLLER DISPENSING 2 2 875001 KNOB 25 BORE SMALL 3 1 875104 LABEL CONTROL SOLUTION 4 1 875107 LED RED 24VDC 5 1 855115 LABEL BATTERYSHIELD WITH QR CODE 6 1 911684 HARNES...

Page 41: ...CONTACTOR 24VDC 70A 4 2 912401 CONTACTOR 24V 100A 5 2 858501 STAND OFF INSULATED 25 20 6 6 W104D WASHER FLAT 25 7 6 980002 WASHER LOCK SPLIT 25 8 4 W169D SCREW HEX 25 20 X 50 9 2 W323D SCREW PAN 6 32...

Page 42: ...3 1 912402 CONTACTOR 24VDC 70A 4 2 912401 CONTACTOR 24V 100A 5 2 858501 STAND OFF INSULATED 25 20 6 6 W104D WASHER FLAT 25 7 6 980002 WASHER LOCK SPLIT 25 8 4 W169D SCREW HEX 25 20 X 50 9 2 W323D SCR...

Page 43: ...3 1 912402 CONTACTOR 24VDC 70A 4 2 912401 CONTACTOR 24V 100A 5 2 858501 STAND OFF INSULATED 25 20 6 6 W104D WASHER FLAT 25 7 6 980002 WASHER LOCK SPLIT 25 8 4 W169D SCREW HEX 25 20 X 50 9 2 W323D SCRE...

Page 44: ...OF CONTENTS 40 OPTIONAL BATTERSHIELD ELECTRONICS ITEM QTY PART NUMBER DESCRIPTION 1 2 980025 WASHER SPLIT LOCK 6 ZINC 2 1 911685 RELAY 24VDC BATTERYSHIELD 3 2 W315D SCREW PAN 6 32 X 50 BLK 4 2 980033...

Page 45: ...1 224130 20 0 TUBING 1 2 13 4 S453P CLAMP HOSE WORM 14 1 224130 14 0 TUBING 1 2 15 1 843319 FILTER SCREEN BOWL 16 1 224130 5 12 TUBING 1 2 17 2 850807 BRACKET RETAINING TRANS 18 1 879203 TRANSAXLE 24V...

Page 46: ...SPRING EXTENSION 11 3 920035 NUT NYLOCK 38 16 SS 12 2 871101 BUSHING FLANGE 50IN 13 3 962465 SCREW SHOULDER 50 X 50 14 1 875002 KNOB PLASTIC LARGE 15 6 920012 NUT NYLOCK 5 16 18 ZINC 16 6 W243D WASHE...

Page 47: ...RUSS 25 20 X 1 0 8 4 225670 PAD WIRE TIE 9 1 S453P CLAMP HOSE WORM 10 4 962271 SCREW PAN 10 X 38L ZINC 11 1 875103 LABEL INSTRUCTION BATTERY 12 1 879401 VALVE SHUT OFF BALL 13 1 875011 KIT STRAINER PO...

Page 48: ...0 ZINC 14 1 870806 BRACKET MTG ISOLATOR 15 4 S611A CLAMP HOSE WORM 16 1 854101 HOSE DRAIN CAPPED 17 1 851501 CAP HOSE DRAIN REPL FOR 854101 18 1 854104 HOSE DRAIN CAPPED CHEM RESIST 19 1 872412 CABLE...

Page 49: ...RETURN TO TABLE OF CONTENTS 45 PAGE INTENTIONALLY BLANK...

Page 50: ...ASHER LOCK SPLIT 25 10 3 W189D SCREW HEX 1 4 20 X 75 SS PATCH 11 2 962363 SCREW PAN 10 32 X 50 SS 12 2 980022 WASHER LOCK SPLIT 10 13 1 879003 42 0 TUBING 3 16 14 1 879003 10 0 TUBING 3 16 15 1 224130...

Page 51: ...E REAR 35INCH URETHANE 3 1 870702 BLADE FRONT 35INCH LINATEX 3 1 870708 BLADE FRONT 35INCH URETHANE 4 1 877203 RETAINER REAR 35 INCH 5 1 877204 RETAINER FRONT 35 INCH 6 2 859703 WHEEL GUIDE 7 3 962465...

Page 52: ...CH LINATEX 2 1 870709 BLADE REAR 40INCH URETHANE 3 1 870704 BLADE FRONT 40INCH LINATEX 3 1 870710 BLADE FRONT 40INCH URETHANE 4 1 877201 RETAINER REAR 40 INCH 5 1 877202 RETAINER FRONT 40 INCH 6 2 859...

Page 53: ...H LINATEX 2 1 870711 BLADE REAR 45 INCH URETHANE 3 1 870706 BLADE FRONT 45 INCH LINARD 3 1 870712 BLADE FRONT 45 INCH URETHANE 4 1 877205 RETAINER REAR 45 INCH 5 1 877206 RETAINER FRONT 45 INCH 6 2 85...

Page 54: ...16 SS 8 1 962075 SCREW HEX 3 8 16 X 1 5 SS 9 1 962028 SCREW HX 38 24X 75 SS PTCH 10 1 870803 BRACKET SWING SQUEEGEE 11 1 877501 GUIDE ROLLER SQUEEGEE 12 2 962465 SCREW SHOULDER 50 X 50 13 2 871101 BUS...

Page 55: ...RETURN TO TABLE OF CONTENTS 51 PAGE INTENTIONALLY BLANK...

Page 56: ...5 SHROUD HEAD 24INCH 10 1 858503 SKIRT BRISTLE 11 13 962274 SCREW FLAT SOCK 25 20X 62 SS PATCH 12 2 873302 FITTING TEE PM02XBM04 13 2 875901 DRIVER PAD 12INCH BRISTLE 14 1 204179 16 0 TUBING 1 4 15 1...

Page 57: ...1875 OD 17 3 876901 PULLEY IDLER 18 3 877302 RING RETAINING INT 1 12 DIA 19 6 878201 SPACER IDLER 20 3 878202 SPACER IDLER PLAIN 21 1 876902 PULLEY MOTOR DRIVE 22 1 980108 WASHER FLAT 31ID 1 25OD 12T...

Page 58: ...RETURN TO TABLE OF CONTENTS 54 PRIOR TO SERIAL NUMBER 121567 S 28 DISK SCRUB HEAD...

Page 59: ...ANGE 50IN 26 4 962465 SCREW SHOULDER 50 X 50 27 2 873301 FITTING TEE 25INCH 28 2 876604 PLATE MOUNTING GIMBLE 29 2 980107 WASHER FLAT 31ID 1 0OD 12THK SS 30 4 920035 NUT NYLOCK 38 16 SS 31 4 962221 SC...

Page 60: ...RETURN TO TABLE OF CONTENTS 56 AFTER SERIAL NUMBER 121567 S 28 DISK SCRUB HEAD...

Page 61: ...2 224130 1 75 TUBING 1 2 15 1 873308 FITTING TEE 0 50 INCH 16 1 224130 20 0 TUBING 1 2 17 1 204179 5 5 TUBING 1 4 18 2 873301 FITTING TEE 25INCH 19 1 204179 15 2 TUBING 1 4 20 2 915008 KEY SQUARE 5MM...

Page 62: ...RETURN TO TABLE OF CONTENTS 58 S 32 SCRUB HEAD PRIOR TO SERIAL NUMBER 121567...

Page 63: ...2465 SCREW SHOULDER 50 X 50 26 2 873301 FITTING TEE 25INCH 27 2 876604 PLATE MOUNTING GIMBLE 28 2 980107 WASHER FLAT 31ID 1 0OD 12THK SS 29 4 920035 NUT NYLOCK 38 16 SS 30 4 962221 SCREW HEX 25 20 X 1...

Page 64: ...RETURN TO TABLE OF CONTENTS 60 S 32 SCRUB HEAD AFTER SERIAL NUMBER 121567...

Page 65: ...T 25 5 4 920011 NUT NYLOCK 1 4 20 ZINC 6 2 962270 SCREW HEX 5 16 18X1 75 SS 7 6 W243D WASHER FLAT 5 16 SS 8 2 857501 ROLLER PLASTIC 9 2 858203 SPACER WHEEL GUIDE 10 2 920012 NUT NYLOCK 5 16 18 ZINC 11...

Page 66: ...12 4 858205 SPACER RUBBER 13 2 857501 ROLLER PLASTIC 14 1 875205 MOTOR ORBITAL SERVICE 15 1 850906 BRUSH CARBON KIT 4 PC 855204 875201 16 4 W117D SCREW HEX 25 20 X 2 0 SS 17 2 962270 SCREW HEX 5 16 1...

Page 67: ...75122 LOOM WIRE 1 4 2 875801 O RING EPDM 233 1 915006 KEY 7MM X 8MM X 28MM DIN 6885 1 920011 NUT 1 4 20 HEX SS NYLOC H100013 920665 10 920012 NUT 5 16 18 ESNA LOCK H100011 TM934 935 4 962221 SCREW 1 4...

Page 68: ...the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing on the battery charger verify continuity between the charger and the battery pack Re...

Page 69: ...RETURN TO TABLE OF CONTENTS 65 PAGE INTENTIONALLY BLANK...

Page 70: ...EM section of this manual 2 For machines equipped with BatteryShield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section...

Page 71: ...with BatteryShield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing...

Page 72: ...EM section of this manual 2 For machines equipped with BatteryShield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section...

Page 73: ...M section of this manual 2 For machines equipped with BatteryShield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section p...

Page 74: ...TED TO THE MANIFOLD BATT CAP FROM THE FACTORY SENSOR AND CAP MUST BE REPLACED AS AN ASSEMBLY DO NOT REMOVE SENSOR FROM CAP NOTE BatteryShield intentionally interrupts the scrub head circuit when the b...

Page 75: ...RETURN TO TABLE OF CONTENTS 71 OPTIONAL CHEMICAL INJECTION WIRING DIAGRAM...

Page 76: ...RETURN TO TABLE OF CONTENTS 72 DATE MAINTENANCE LOG...

Page 77: ...RETURN TO TABLE OF CONTENTS 73 DATE MAINTENANCE LOG...

Page 78: ...RETURN TO TABLE OF CONTENTS 74 PAGE INTENTIONALLY BLANK...

Page 79: ...45 47 2020 7 29 UPDATE WARRANTY INFORMATION 2020 10 16 UPDATE WATERING LEAD ACID BATTERIES WITH HYDROLINK PAGE 9 2021 1 5 UPDATE BATTERYSHIELD WARRANTY POLICY 2021 2 2 UPDATE 28 DISK AND 32 DISK PARTS...

Page 80: ...www pacificfloorcare com...

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