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Pace TF 500, Installation & Operation Instructions

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Pace TF 500 Installation & Operation Instructions Download Page 4

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Table of contents

Title

Page

Introduction ............................................................................................................................................................ 1

Work Platform ........................................................................................................................................................ 2

Installation ................................................................................................................................................... 2
Operation ..................................................................................................................................................... 2

Advanced Placement Platform .............................................................................................................................. 4

Installation ................................................................................................................................................... 4
Operation ..................................................................................................................................................... 4

Vertical Slide Assembly ......................................................................................................................... 4
Ground Cable ......................................................................................................................................... 5
Fine Adjustment Table ........................................................................................................................... 6

ThermoFlo Handpiece ........................................................................................................................................... 8

Installation ................................................................................................................................................... 8
Operation ..................................................................................................................................................... 9

Standard Board Holder ........................................................................................................................................ 10

Installation ................................................................................................................................................. 10
Operation ................................................................................................................................................... 10

Heat Wave Interface ............................................................................................................................................. 12

Installation ................................................................................................................................................. 12
Operation ................................................................................................................................................... 12

Fiber Optic Lighting Attachment ........................................................................................................................ 13

Installation ................................................................................................................................................. 13
Operation ................................................................................................................................................... 13

Fume Extraction Ready Attachment .................................................................................................................... 14

Installation ................................................................................................................................................. 14
Operation ................................................................................................................................................... 15

Vision Systems ..................................................................................................................................................... 16

Introduction ............................................................................................................................................... 16
Precision Swivel ........................................................................................................................................ 16

Installation ........................................................................................................................................... 16
Operation .............................................................................................................................................. 17

Lens Vision Attachment ............................................................................................................................ 18

Installation ........................................................................................................................................... 18
Operation .............................................................................................................................................. 19

Camera Vision Attachment ....................................................................................................................... 20

Installation ........................................................................................................................................... 20
Operation .............................................................................................................................................. 21

Packing Lists ........................................................................................................................................................ 22

Systems ...................................................................................................................................................... 22
Optional Accessories ................................................................................................................................. 26

Summary of Contents for TF 500

Page 1: ...INSTALLATION ThermoFlo Accessories Installation Operation Instructions ...

Page 2: ...e MiniChine Mini Wave PACE Pacenter Ped A Vac PETS Pik Vac PRC Prep Set Pro Evac Redi Rak ResisTweez SensaTemp Snap Vac Sodr Pen Sodr X Tractor SR 3 SR 4 ST StripTweez SwaPlater ThermoBond Thermo Drive ThermoJet ThermoPart ThermoPik ThermoTweez Tip Evac Ventur Evac VisiFilter The following are trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S A and may only be used to identif...

Page 3: ...i MANUAL NO 5050 0421 REV B ...

Page 4: ...Board Holder 10 Installation 10 Operation 10 Heat Wave Interface 12 Installation 12 Operation 12 Fiber Optic Lighting Attachment 13 Installation 13 Operation 13 Fume Extraction Ready Attachment 14 Installation 14 Operation 15 Vision Systems 16 Introduction 16 Precision Swivel 16 Installation 16 Operation 17 Lens Vision Attachment 18 Installation 18 Operation 19 Camera Vision Attachment 20 Installa...

Page 5: ...ilable accessories are Work Platform Advanced Placement Platform Heat Wave Preheating System Large Board Holder Lens Vision Attachment Camera Vision Attachment Fume Extraction Ready Attachment Thermocouple Meter instructions supplied separately All ThermoFlo accessories are very easy to operate Easy to understand guidelines are given for the operation of each accessory except Heat Wave Large Board...

Page 6: ... into the Base as shown or into either of the 2 Groun Jacks at the front right side of the Base Operation Ground Cable The Ground Cable is supplied to provide a connection to the Work Platform as a part of your static control program Slide Assembly The Vertical Slide Assembly holds the ThermoFlo handpiece in a vertical position for precise component removal and installation operations The handpiec...

Page 7: ...3 Work Platform ...

Page 8: ...he ends of the 2 metal slide rods in position together may loosen during shipment Loosen all 4 mounting screws and perform the following procedure a Move the Clamp Assemblies to the ends of the metal slide rods b Move the metal slide rods to their Right side limit and tighten the 2 mounting screws on the Left side ends of the metal slide rods NOTE You may need to loosen the X Axis Lock c Move the ...

Page 9: ...5 Ground Cable The Ground Cable is supplied to provide a connection to the Work Platform as a part of your static control program Advanced Placement Platform ...

Page 10: ...cks the metal slide rods in position to prevent X Axis side to side movement Ç Theta Lock Locks table in position to prevent Theta Rotation Operation 1 Install the PCB to be repaired reworked in the following manner a Press the 2 Clamp Assembly locks on each PCB Clamp Assembly Adjust the spacing of the 2 PCB Clamp Assemblies to the size of the PCB b Orient the PCB as desired and insert side edges ...

Page 11: ...Axis Locks item Å and position the raised portion of the stops to contact the back edge of the PCB Lock in position with the Y Axis Locks 3 Fine adjust the position of the component to be removed to the nozzle or the component being placed to the PCB land pattern in the following manner a Turn the X Axis Lock knob item fully clockwise to lock metal slide rods in position b Adjust table side to sid...

Page 12: ...rclockwise several turns to release the Clamping Socket 4 Pull the Locking Knob forward The Clamping Socket will swing open at the knob 5 Place the ThermoFlo handpiece positioned at an angle with the heater down through the center of the Clamping Socket 6 The Clamping Socket and the Swivel Ring on handpiece form a ball and socket attachment mechanism Slide the Swivel Ring into the Clamping Socket ...

Page 13: ...mbly Nozzle to PCB clearance do the following 1 Loosen the Locking Knob The Clearance Limiter Assembly will now fall down against the Stop 2 Lower the handpiece to the desired distance of Nozzle to PCB clearance using the Height Adjustment Knobs 3 Ensure contact between the Clearance Limiter Assembly and the Stop Tighten the Clearance Limiter Locking Knob to secure the Clearance Limiter Assembly i...

Page 14: ...n each of the supplied brackets Use the holes which provide the correct height for use with your PCB assemblies 4 Place the Long Holding Clamp item in position on the Large Bracket item Secure clamp in position using a Locking Screw item and Flat Washer item 5 Install the Leveling Screw item Adjust Leveling Screw until its end just touches the bottom of the Long Holding Clamp item 6 Mount the Smal...

Page 15: ...11 Standard Board Holder ...

Page 16: ...he Heat Wave power source Heat Wave Interface 2 If you have purchased a Fine Adjustment Work Platform install the enclosed Adapter Plate onto the bottom of the Heat Wave Heater Unit using the 4 mounting screws supplied with the plate Place the Heat Wave Heater Unit on Fine Ajustment Table inserting the 4 pins on the Adapter Plate into the 4 pin holes on the table Refer to illustrations Operation T...

Page 17: ...re in position with the Locking Screw 5 Plug the female end of the enclosed power cord into the power receptacle on the rear panel of the Light Power Source 6 Plug the male end of the power cord into the house AC supply Operation 1 Turn the power switch on Light Power Supply front panel to the On position 2 Position both necks of the Goose Neck Assembly for best application of light to the workpie...

Page 18: ...m as shown Install the Height Locking Knob item the shortest of the 2 knobs supplied through the slot in the Hose Connector and into either of the 2 mounting holes in the Support Arm see Rear View on illustration Tighten the Height Locking Knob item to secure the Hose Connector in position NOTE The 2 mounting holes offer the user a wide range of height adjustment For lower height adjustments use t...

Page 19: ...b item to secure the Tube item in position 6 Connect a 7 6mm 3 inch diameter flexible air hose not supplied between the Hose Connector item and your fume extraction system Operation 1 Place a PCB assembly mounted on board holder fine adjustment table or Heat Wave in position on the work platform 2 Adjust the position of the Tube with its angled end aligned next to and facing the PCB 3 Position the...

Page 20: ... shipment Remove the 2 hex nuts and hold the Spacer Precision Swivel and Mounting Screws together 2 Ensure that the Support Bracket is positioned as shown opposite 180 from the Mounting Screws If not turn the Precision Swivel to place the Support Bracket in the proper position 3 Place the Precision Swivel with Spacer in position on the Vertical Slide as shown with the 2 Mounting Screws aligned wit...

Page 21: ...t Bracket with attached Vision accessory to be rotated 180 around the work Spring detents at 0 90 and 180 provide quick reference stops To position the attached Vision accessory simply grasp the Support Bracket or accessory and move left or right in an arc as desired ...

Page 22: ...es in the bracket aligned with the mounting holes in the Support Shaft Assembly 6 Secure the Lens Bracket to the Support Shaft Assembly as shown using the 2 Mounting Screws 7 Place the Lens in position on the Lens Bracket in the following manner a Position the Lens as shown with the Lens directly beneath the Lens Bracket NOTE To ease installation of the Lens you may wish to loosen the Shaft Lockin...

Page 23: ... height loosen the Shaft Locking Knob Raise or lower Lens and lock in position by tightening the Shaft Locking Knob Distance To adjust distance loosen the Pivot Locking Knob Move the Lens in or out and lock in position by tightening the Pivot Locking Knob Angle To adjust angle simply move the angle of the Lens in the Lens Bracket for best viewing ...

Page 24: ...tion 8 Plug one end of your Video Cable RG59 U type not supplied by PACE into the video connector at the rear of the Camera 9 Plug the free end of the Video Cable into your video monitor 75 ohm input PACE does not provide a monitor NOTE A Camera Power Supply is provided with the NTSC system part number 6018 0102 a supply is not provided with the PAL version part number 6018 0103 When purchasing a ...

Page 25: ...e To adjust distance loosen the Pivot Locking Knob Move the Camera in or out and lock in position by tightening the Pivot Locking Knob Angle To adjust angle simply move the Camera in an arc around the Precision Swivel Focus The Camera has a built in automatic focus control Lens A Zoom control is located at the end of the Lens and an Aperture control is located closest to the Camera body Adjust the...

Page 26: ...ized PACE distributor Systems TF 200 PACKING LIST Quantity Supplied Item No Description Part Number 115 VAC Systems 230 VAC Systems 1 ThermoFlo Unit 115 VAC 1 2 ThermoFlo Unit 230 VAC 1 3 ThermoFlo Cubby Kit 1 1 4 Hose Retention Kit 1 1 5 Angle Bracket Kit 6018 0097 P1 1 1 6 Nozzle Removal Rubber Pad 1100 0303 1 1 7 Detachable Power Cord 115 VAC Systems 1332 0094 1 8 Detachable Power Cord 230 VAC ...

Page 27: ... 9 Patch Cord ground cable 1 1 10 Interface Cable Assembly 1 1 11 Nozzle Chip Tool Assembly 1100 0231 1 1 12 Mounting Hardware 13 Rubber Feet 4 4 14 ThermoFlo Accessories Manual 5050 0421 1 1 15 ThermoFlo Cubby Kit 1 1 16 Hose Retention Kit 1 1 17 Angle Bracket Kit 6018 0097 P1 1 1 18 Nozzle Removal Rubber Pad 1100 0303 1 1 19 Detachable Power Cord 115 VAC Systems 1332 0094 1 20 Detachable Power C...

Page 28: ... ground cable 1 1 11 Mounting Plate Heater Unit 1 1 12 Interface Cable Assembly 1 1 13 Nozzle Chip Tool Assembly 1100 0231 1 1 14 Mounting Hardware 15 Rubber Feet 4 4 16 ThermoFlo Accessories Manual 5050 0421 1 1 17 ThermoFlo Cubby Kit 1 1 18 Hose Retention Kit 1 1 19 Angle Bracket Kit 6018 0097 P1 1 1 20 Nozzle Removal Rubber Pad 1100 0203 1 1 21 Detachable Power Cord 115 VAC Systems 1332 0094 1 ...

Page 29: ...30 VAC 8007 0207 1 5 ThermoFlo Cubby Kit 1 1 6 Hose Retention Kit 1 1 7 Angle Bracket Kit 6018 0097 P1 2 2 8 Power Source Interlock Kit 6993 0141 P1 1 1 9 Nozzle Removal Rubber Pad 1100 0303 1 1 10 Detachable Power Cord 115 VAC Systems 1332 0094 1 11 Detachable Power Cord 230 VAC Systems 1332 0093 1 12 Vacuum Cup Kit 6993 0196 P1 1 1 13 Nozzle Adapter Assembly 4028 0001 1 1 14 Operation Maintenanc...

Page 30: ...Fume Extraction Ready Attachment Packing List Optional Accessories LENS VISION ATTACHMENT PACKING LIST Item No Description Part Number Quantity Supplied 1 Lens Vision Attachment 6018 0104 1 2 Lens Bracket Assembly 1 3 Precision Swivel Attachment 1 4 Precision Swivel 1 5 Spacer 1 6 Mounting Screw 6 32 x 1 75 Lg 2 7 Hex Nuts 10 32 2 8 Support Shaft Assembly 1 9 Magnifying Lens 1 10 Screw 6 32 x 25 L...

Page 31: ...oom Lens 2 2 13 Camera Power Supply 115 VAC 1 14 Camera Mounting Bracket 1 1 15 Screw M6 x 6mm Lg 2 2 16 Screw 6 32 x 25 Lg 2 2 17 Spiral Wrap 6 ft Lg 1 1 18 Cable Clamp 1 1 Table 7 Camera Vision Attachment Packing List FIBER OPTIC LIGHTING ATTACHMENT PACKING LIST Quantity Supplied Item No Description Part Number 115 VAC Systems 230 VAC Systems 1 Fiber Optic Lighting Attachment 115 VAC 6018 0100 1...

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