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Pace ST 115, Operation & Maintenance Manual

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Pace ST 115 Operation & Maintenance Manual Download Page 5

1

SYSTEM QUICK START

The ST 115 system is very easy to operate and can be
quickly set up for use in standard desoldering/soldering
operations.

To begin operation of your new system

quickly, perform the "Set-Up" and "Quick Start -
Basic Operation" procedures detailed on pages 12-16 of
this manual.

  A shaded title bar on each of these pages

highlight their location.

MANUAL  NUMBER  5050-0460

REV. D

Summary of Contents for ST 115

Page 1: ...Operation MaintenanceManual ST115Systems ...

Page 2: ...tand 12 Handpiece Vacuum Pressure 13 Handpiece Connection 14 System Power Up 14 Heater Burn In 14 Quick Start Basic Operation 16 Introduction 16 Quick Start Procedure 16 Operation 17 Definitions 17 Password 18 Auto Tip Temperature Compensation 18 LED Display Normal Operation 19 LED Display Temperature Adjust Mode 20 Temperature Setback 21 Auto Off Safety System 22 Quick Tour 23 Factory Settings 25...

Page 3: ...s 41 Packing List 41 Spare Parts 41 Limited Warranty Registration 42 TABLE PAGE Table 1 Factory Settings 25 Table 2 LED Display Message Codes 32 Table 3 Power Source Corrective Maintenance 33 Table 4 Heater Assembly Checkout Procedures 34 Table 5 Packing List 41 Table 6 Spare Parts 41 TITLE PAGE ...

Page 4: ... Milton Keynes MK78HX UnitedKingdom Tel 44 1908 277666 Fax 44 1908 277777 or www paceworldwide com PACE Incorporated retains the right to make changes to specifications contained herein at any time without notice Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications The following are registered trademarks and or servicemarks of PACE Incorporated La...

Page 5: ... use in standard desoldering soldering operations To begin operation of your new system quickly perform the Set Up and Quick Start Basic Operation procedures detailed on pages 12 16 of this manual A shaded title bar on each of these pages highlight their location MANUAL NUMBER 5050 0460 REV D ...

Page 6: ...ed surface mount thru hole component removal replacement operations Specifications Systempowersourcesareavailableineitherthe115VACor230VACversion The 115VAC version system conforms to all the requirements of FCC Emission Control Standard Title 47 Subpart B Class A This system has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of FCC rules These lim...

Page 7: ...acuum 51cmHg 20in Hg nominal Pressure 1 44Bar 21P S I nominalatMAXsetting AirFlow 6SLPM 0 22SCFM maximum EOS ESDSpecifications The specifications shown below apply except on Soft Ground Systems which have a 1 meg ohm current limiting resistance and a label placed on the power source front panelreferringtoEN100015 1 Tip To Ground Resistance Less than 2 ohms ACLeakage Lessthan2millivoltsRMSfrom50Hzt...

Page 8: ... Identification 1 Power Receptacle 2 PowerSwitch 3 LEDDisplay 4 ProgramKey 5 Scroll Up Key 6 Scroll Down Key 7 Vacuum Port 8 Controllable Pressure Port 9 10 AC Power Receptacle Fuse Holder Earth Ground Receptacle 230VACsytemsonly ...

Page 9: ...e hot when the handpiece is powered on DO NOT touch either the heater or the tip Severe burns may result 4 PACE Tip Tool Stands and handpiece cubbies are designed specifically for use with the associated handpiece and houses it in a manner which protects the user from accidental burns Always store the handpiece in its holder Be sure to place the handpiece in its holder after use and allow to cool ...

Page 10: ...comporte des éléments chauffants buse Ces derniers gardent la chaleur même après la mise hors tension pendant un certain temps Ne pas toucher les parties chaudes aux extrémités des outils Des brûlures sévères peuvent en résulter 4 Les outils PACE et leurs pannes ainsi que le support sont dessinés de manière spécifique afin de protéger l utilisateur opérateur de brûlures accidentelles Reposer toujo...

Page 11: ...installierte Loetspitzen sind heiss wenn das System eingeschaltet ist oder erst vor kurzer Zeit ausgeschaltet wurde Heizelement und Loetspitze nicht beruehren Verbrennungsgefahr 4 PACE Tip Tool und andere Handwerkzeugablagen sind so konstruiert dass ein versehentliches Beruehren des dazugehoerendes Handwerkzeuges vermieden wird Bewahren Sie das Handwerkzeug nach Gebrauch stets in der Ablage auf Be...

Page 12: ...licabili 3 Le resistenze PACE Sensatemp e le punte installate sono calde quando la stazione é accesa e per un periodo successivo allo spegnimento Non toccare la resistenza e la punta Puó comportare gravi ustioni 4 I supporti PACE sono specificamente costruiti insieme alla corrispondente impugnatura e progettati per un uso che protegge gli utenti da ustioni accidentali Mettere sempre l impugnatura ...

Page 13: ...esligado NUNCA TOCAR nem na resistencia de aquecimento nem na ponta Pode resultar em queimaduras severas 4 Os suportes para pontas e ferros da PACE foram concebidos para uso especifico e para proteger o operador de queimaduras acidentais Coloque sempre os ferros nos respectivos suportes Tenha a certeza de colocar sempre o ferro no respectivo suporte após cada utilização e deixe o arrefecer antes d...

Page 14: ... por un periodo de tiempo después de apagar el equipo No toque el calentador o la punta Las quemaduras severas pueden resultar 4 El Soporte de punta y Herramienta PACE se diseñan específicamente para el uso con las herramientas asociadas y las almacena de una manera que protege al usuario de las quemaduras accidentales Siempre guarde la herramienta en su soporte Esté seguro de poner la herramienta...

Page 15: ...r heta när strömmen är påslagen och en tid efter att strömmen slagits av RÖR EJ element eller spets Risk för brännskador 4 PACE Spets och Verktygshållare är speciellt utformade för att passa PACE respektive verktyg så att risken för brännskador kan undvikas När verktyget ej används bör det alltid förvaras i sin hållare 5 Tillse att ventilationen är god där PACE System används Ett lödröksutsug syst...

Page 16: ... side of the power source in the following manner a Insert the 2 large hex head Mounting Screws head first into the lower T slot on the side of the power source case as shown b Place the Tip Tool Stand in position beside the power source Insert ends of the 2 Mounting Screws into the 2 Tip Tool Stand mounting holes shown c Install a Thumb Nut onto the end of each Mounting Screw Tighten Thumb Nuts t...

Page 17: ...087 intothefreeendof the 1 inch 2 5cm length of air hose connected to theFLOWOUTsideoftheVisiFilter c Connectthefreeendofthe137cm 54inch lengthof airhosetotheFLOWINsideoftheVisiFilter d Insert the end of the quick connect hose mount fitting onVisiFilter FLOWOUTside into the power source Vacuum Port 3 When using air pressure and or utilizing multiple air handpieces PACE recommends the use of the fo...

Page 18: ...e power source 2 Plug the prong end male end of the power cord into a 3 wire grounded AC supply receptacle The system is now ready for operation CAUTION To insure operator safety the AC supply receptacle must be checked for proper grounding before initial operation 3 Read this manual and all other included manuals thoroughly before operating the system Heater Burn In To ensure optimum performance ...

Page 19: ... handpiece heater will begin to heat up with the temperature displayed in C or F on the Display The temperature of the heater willstabilizeat315 C or600 F andremainat that temperature for 10 minutes 7 At the conclusion of the 10 minute period the heatertemperaturewillincreaseto427 C or 800 F and remain at that temperature for 15 minutes 8 At the conclusion of the 15 minute time period power is rem...

Page 20: ...r supply 2 Turn the Power Switch On I 3 Press the Scroll Up Key to enter the Temperature Adjust Mode 4 Press the Scroll Up Key to increase the desired Tip Temperature Press the Scroll Down Key to decrease the desired Tip Temperature 5 Press the Program Key The system will now return to normaloperation 6 Observe the Digital Readout as the temperature stabilizes at the desired Set Tip Temperature 7 ...

Page 21: ...UREDISPLAYIMPEDANCE TDI MODE Stabilizesthetip temperature shown on the LED Display by ignoring minor temperature fluctuations Displayed changes in temperature are delayed impeded for two seconds when a load is applied to the tip Two seconds after the load is removed the displayed temperature will begin rising to set temperature Particularly useful in a production environment for monitoring of set ...

Page 22: ...The booklet contains a listing of PACE tip information including the Tip Offset Constant for each tip which must be stored in system memory to ensure tip temperature accuracy Refer to the Set Up Mode section of this manual for instructions on using this feature Password The Password feature of the ST 115 system when activated will prevent unauthorized alteration of stored system temperature parame...

Page 23: ...on of the installed microprocessor e g 1 1 for 2 seconds on initial power up after the 888 is displayed 3 Actual tip temperature of the connected handpiece during normal operation 4 The tip temperature displayed will flash when the system is in Temperature Setback 5 The displayed temperature will decrease and stabilize at 177 C 350 F when the system is in TemperatureSetback 6 OFF when the Set Tip ...

Page 24: ...e set tip temperature and the minimumallowabletemperatureisexceeded Refer to the Set Up Mode portion of this manual 4 EP0 will be displayed if a Set Tip Temperature adjustment is attempted and a Password has been stored in system memory As the 5 key Password is entered the zero will increase by one as each key entry is made Upon entry of the fifth password key the display will change to the Set Ti...

Page 25: ...o ways in which the system will activate the Temperature Setback feature 1 AUTOMATICACTIVATION The system memory can be programmed so that the system will automatically activate Temperature Setback after a selected period 10 90 minutes of handpiece inactivity See the Set Up Mode section for details on programming this feature 2 MANUAL ACTIVATION The operator can manually force the system to place ...

Page 26: ... Safety System When enabled the Auto Off safety system of the ST 115 system removes power 10 90 minutes enabled disabled and adjustable in Set Up Mode after entering TemperatureSetback Operation When the system has entered Temperature SetBack an Auto Off timer within the system circuitry will start running if Auto Off is turned on in Set Up Mode 1 If any key is pressed during the selected time out...

Page 27: ...and release the Scroll Down Key to decrease Tip Temperature Observe the display as the Set Temperature increases in increments of 1 NOTE IfaPasswordhasbeenpreviouslyprogrammedintothesystem EP0 willappearon the LED Display at this point When this message appears the operator must enter the correct 5 key Password before adjusting the temperature Refer to Password in the Operation portion of this man...

Page 28: ...ssing any key 9 Manually force the system out of Temperature Setback in either of the followingmanners a Press and release a Key either of the 3 keys This is the preferred method b Wipe the hot handpiece tip on a wet sponge to lower the tip temperature c Turn the Power Switch Off 0 and then back on I 10 The system is now in normal operation Observe the LED Display as the tip temperature increases ...

Page 29: ... of these features refer to the applicable part of the Set Up Mode portion of this manual Table 1 Factory Settings FEATURE FACTORY SETTING Password None Entered Default Temperature Scale C F F for 115V Systems C for 230V Systems Hi L upper Temperature Limit 482 C 900 F LO lower Temperature Limit 204 C 400 F Set Temperature OFF Tip Offset Constant 0 Temperature Setback Enabled Setback Time 30 Minut...

Page 30: ...ts 4 Enter a Temperature Offset Constant Auto Tip Temperature Compensation 5 Enable or disable the Temperature Setback feature and adjust the time out period if enabled 6 Enable or disable the Auto Off feature and adjust the time out period if enabled 7 Enable or disable the Average Temperature feature The following instructions should be performed to familiarize the operator with the system Set U...

Page 31: ...word b Press and release the Scroll Up Key to enter a new Password c Press and release the Scroll Down Key if you wish to remove a stored password or do not wish to store a Password 7 If the LED Display now reads EP0 select and enter a 5 key password sequence Make a note of the entered Password As the Password is entered the last digit of the display will count up with each key entry After the fif...

Page 32: ...to decrease the stored High Temperature Limit Press and release the Program Key to proceed to the next step 10 The LED Display now shows the stored default Low Lo Temperature Limit with the display alternating to show Lo and the stored limit Choose one of the following a Press and release the Program Key to keep the stored Low Set Up Mode TemperatureLimit 204 C 400 Fmin b Press and release the Scr...

Page 33: ...ndpiece is disconnected when the system is powered up any stored OffsetConstantisresettozero TheOffsetConstantmustbeenteredagainintheSet Up Mode TemperatureSetback 12 The LED Display now shows the stored Temperature Setback time as S X x 0 thru 9 Time is shown as tens of minutes e g S 3 equals 30 minutes A display of S 0 indicates that Setback is disabled Choose one of the following a Press and re...

Page 34: ...d to the next step TemperatureDisplayImpedance 14 The LED Display now shows the Temperature Display Impedance mode as Enabled or Disabled AC0 Disabled and AC1 Enabled Choose one of the following a Press and release the Program Key to keep the currently stored setting Disabled or Enabled b Press and release the Scroll Up Key to change the stored setting Disabled or Enabled Press and release the Pro...

Page 35: ...ation errors or system malfunctions are detected by the system and displayed on the LED Display Check the LED Display for error messages and refer to the LED Display Message Codes table Table 2 3 Corrective Maintenance A guide for resolving minor malfunctions Locate the Symptom in the Corrective Maintenance Table which best describes the malfunction Check each point described under Solution in ord...

Page 36: ...vert to normal operation Enter the correct Password The LED Display is flashing No handpiece is connected to the Power Receptacle Connect handpiece The handpiece heater assembly sensor is open Refer to Table 4 to check handpiece The LED Display is flashing The handpiece heater assembly sensor is shorted Refer to Table 4 to check handpiece The LED Display is flashing The handpiece heater assembly m...

Page 37: ...Check handpiece Reseat chamber if necessary Defective Motor Pump Assembly Check vacuum and air pressure at Motor Pump Assembly air hose connections Replace Motor Pump Assembly if necessary No vacuum or air pressure Motor Pump does not run Defective handpiece Check handpiece using Heater Assembly Checkout Procedures Table 4 Defective Motor Pump Assembly Check for 12 VDC at motor terminals with hand...

Page 38: ... than 2 ohms If not Oxidation in Heater Bore Clean Heater Bore using appropriate wire brush Defective Heater Replace Heater Assembly Heater Specifications PS 80 8 10 ohms SX 80 8 10 ohms SX 70 8 10 ohms TP 65 9 11 ohms TJ 70 6 8 ohms Handpieces The following Heater Assembly Checkout Procedures Table 4 is applicable to all PACE SensaTemp handpieces used with the ST 115 system except for the TT 65 a...

Page 39: ...CE Technical Support for assistance at tel 1 888 535 PACE 7223 FAX1 301 483 7030 1 Place the unit on a suitable work surface with the front of the power source facing forward 2 Disconnect the AC power cable from the unit if present NOTE UseallESDcontrolprecautionswhenservicingtheST115system Thepowersource contains a PCB assembly utilizing static sensitive components 3 Remove the 4 Front Panel moun...

Page 40: ... the Main PCB Assembly or the Motor Pump Asembly separate instructions are supplied with the part 10 To assemble the power source perform steps 1 through 8 in reverse order installing parts e g screws instead of removing 7 A Cover Mounting Screw is located on each side of the power source positioned bottom center Remove the 2 Cover Mounting Screws 8 Lift the Cover from the power source Set Cover a...

Page 41: ...37 Repair Assembly Detail Rear Panel Motor Pump Assembly ƒFront Panel PCB Assembly Transformer ...

Page 42: ...38 Repair Wiring Diagram ...

Page 43: ...39 Repair Schematic ...

Page 44: ...40 Repair ...

Page 45: ...piece 6025 0014 P1 11 DTP 80 Dual ThermoPik Handpiece 7029 0001 P1 12 TT 65 ThermoTweez Handpiece 7025 0001 P1 13 TP 65 ThermoPik Handpiece 7024 0001 P1 14 TJ 70 ThermoJet Handpiece 7023 0002 P1 Quantity Supplied This is a packing list of the items shipped with the system and is current at the time of publication of this manual ST 115 SX80 Systems ST 115P SX80 Systems Item Description Part ST 115 ...

Page 46: ...parts without charge for installation by the user in the field at user s expense and risk User will be responsible for all costs of shipping equipment to PACE or other warranty location for warranty service EXCEPTFORTHEREMEDYABOVEDESCRIBED UNLESS OTHERWISEREQUIREDBY APPLICABLELAW PACEWILLHAVENOOTHEROBLIGA TION WITHREGARDTOANY BREACH OF WARRANTYOROTHERCLAIMWITHRESPECTTOTHEEQUIPMENT OR LIABILITY FOR...

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