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Pacbrake is a registered trademark of Pacbrake Co.

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HP10121 AMP AIR SUSPENSION KIT

L5934

L5934.REV10_16.07.2018

Thank you and congratulations on the purchase of an AMP air suspension kit.

IMPORTANT:

The air suspension kit will not increase the GVWR (gross vehicle weight rating), as this is determined by the  

axle rating. Do not exceed the maximum capacity listed by the vehicle manufacturer.
Before starting, ensure the application information is correct for the make, model and year of the vehicle you  

are installing it on. Please read the entire installation manual prior to starting the installation to ensure you can 

complete it once started.
Pacbrake recommends using a good quality anti-seize on all fasteners, this will reduce the chances of corrosion 

of the fasteners, and help facilitate removal if required at a later date.

PREASSEMBLY OF THE AIR SPRINGS

1

THE UPPER ROLL PLATE

Place the upper roll plate (with the rounded side towards the air spring)  

on the top of the air spring (top being the end with the air inlet port). Apply

thread sealant or Teflon tape to the threads of the fitting provided. Install the fitting. 

2

THE UPPER BRACKET

Place the upper air spring mounting bracket on top of the air spring and roll plate.

The upper air spring mounting bracket is identified by the two 

3

/

8

" holes next to 

the air fitting cut out. Using 2 - 

3

/

8

" NF x 

7

/

8

" capscrews provided, fasten the bracket

to the air spring. Torque both capscrews to 20 ft-lbs, 27 N•m.

3

THE LOWER PLATE & BRACKET

Insert the two 5" long carriage bolts provided into the two elongated holes in the

lower bracket. Place the roll plate on the air spring with the rolled side towards the  

air spring. Place the lower bracket on the air spring with the two carriage bolts on the  

opposite side to the air port. Install the two 

3

/

8

"

 NF capscrews lock and small flat 

 

washers, do not tighten fully. Ensure the air fitting is on the opposite side of the two 

 

carriage bolts.

Repeat steps 1 - 3 on the other air spring

The lower bracket mounting holes are slotted and need to be adjusted on the air 

spring before tightening the 

3

/

8

" NF fasteners.  

 

Position one air spring assembly with the carriage bolts to your left. 

PULL

 the  

lower bracket towards you to the end of the slotted holes. Tighten the capscrews  

to 20 ft-lbs, 27 N•m. 

This will now become the passenger side air spring.

 

 

Position the other air spring assembly with the carriage bolts to your left. 

PUSH 

 

the lower bracket away from you to the end of the slotted holes. Tighten the  

capscrews to 20 ft-lbs, 27 N•m. 

This will now become the driver side air spring.

STEP 1

STEP 2

STEP 3

Summary of Contents for HP10121 KIT

Page 1: ...Chassis Cab 2WD 4WD See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacbrake air suspension levels your truck s stance while providing added support for an overall smooth and safe ride ...

Page 2: ...8 Large Flat Washer 16 C18006 I 3 8 Lock Washer 4 C18007 J Gear Clamp 48 102 2 HP1001 K 3 8 NF x 7 8 Capscrews 8 HP1002 L Axle Strap 2 HP0102 M 3 8 16 x 5 Carriage Bolt 4 HP1022 Roll Plate 4 HP10069 5 16 Nylock Nut 1 C11943 3 8 16 x 11 4 Carriage Bolt 4 HP1149 Q Sway bar brackets 4 HP0100 HP0101 R M10 X 1 5 X 35mm bolt 8 HP1134 S 3 8 16 x 13 4 bolt 4 HP1227 T 3 8 Small Flat Washer 4 C653 U Air Lin...

Page 3: ... top of the air spring and roll plate The upper air spring mounting bracket is identified by the two 3 8 holes next to the air fitting cut out Using 2 3 8 NF x 7 8 capscrews provided fasten the bracket to the air spring Torque both capscrews to 20 ft lbs 27 N m 3 THE LOWER PLATE BRACKET Insert the two 5 long carriage bolts provided into the two elongated holes in the lower bracket Place the roll p...

Page 4: ...ar up to the axle tube bracket on both sides Allow the sway bar to swing down towards the ground Discard the factory sway bar bolts and retain the nuts for re use 6 The passenger side shock absorber mounting bracket has an emergency brake cable support bracket that needs to be removed 7 The top of the rear end housing has a bolt supporting the cable to the top of the rear end housing Remove the bo...

Page 5: ...inlet fitting cutout and rectangular holes in the bracket facing towards the center of the vehicle 12 INSTALLING THE AIR SPRING Insert the air spring between the jounce bumper mounting plate and the axle tube Some vehicles may require the frame to be jacked up slightly to attain clearance NOTE Air fittings must be positioned towards the center of the vehicle The outer rear carriage bolts may be in...

Page 6: ...the heat shield supplied for fastening to the exhaust pipe as shown Attach the heat shield with the gear clamps supplied to the exhaust pipe to protect the air spring STEP 17 13 Using the M10 x 35 capscrews provided insert one capscrew into each of the lower support brackets as shown in the photo Insert the lower end of the support brackets with bolts into the axle tube sway bar brackets Lift the ...

Page 7: ... air springs have lost pressure a leak is present The leak must be repaired then retest until no leaks exist SPECIAL NOTE Retorque all the fasteners after the first 500 miles of driving OPTIONAL ACCESSORIES Pacbrake offers an optional dual needle air gauge to monitor the pressure in each air spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to cont...

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