P1PE P5200WP-4 User Manual Download Page 2

Page: 2 / 28

CONTENTS

PAGE NO.S

SAFETY

3 - 8

PART LOCATIONS

ASSEMBLY

FUEL & OIL

11 - 12

STARTING PROCEDURE

12 - 14

STOPPING PROCEDURE

OPERATION

15 - 16

MAINTENANCE

17 - 19

STORAGE

TROUBLE SHOOTING

21 - 22

SPECIFICATION

RECYCLING & PRODUCT DISPOSAL

DECLARATION OF CONFORMITY

CONTACT DETAILS

MANUAL UPDATES & WARRANTY

INDEX

Summary of Contents for P5200WP-4

Page 1: ...1 P5200WP 4 ...

Page 2: ...L 11 12 5 STARTING PROCEDURE 12 14 6 STOPPING PROCEDURE 14 7 OPERATION 15 16 8 MAINTENANCE 17 19 9 STORAGE 20 10 TROUBLE SHOOTING 21 22 11 SPECIFICATION 22 12 RECYCLING PRODUCT DISPOSAL 23 13 DECLARATION OF CONFORMITY 24 14 CONTACT DETAILS 25 15 MANUAL UPDATES WARRANTY 25 INDEX ...

Page 3: ...d to those around whilst using the machine 1 6 Some or all of the following warning signs symbols and or PPE pictograms may appear throughout this manual You MUST adhere to their warnings Failure to do so may result in personal injury to yourself or those around you DANGER Indicates a hazard which if not avoided could result in serious injury or death WARNING Indicates a hazard which if not avoide...

Page 4: ...as well as serious long term health problems such as brain damage 1 12 The symptoms of carbon monoxide poisoning can include but are not limited to the following Headaches dizziness nausea breathlessness collapsing or loss of consciousness 1 13 Carbon monoxide poisoning symptoms are similar to flue food poisoning viral infections and simply tiredness It is quite common for people to mistake this v...

Page 5: ...or go to Hospital let them know that you suspect carbon monoxide poisoning 1 18 DO NOT use in an enclosed area or moving vehicle 1 20 General Fuel Safety where applicable CAUTION ALL FUELS ARE FLAMABLE 1 21 Fire Hazard keep fuel away from all sources of ignition for example heaters Lamps sparks from grinding or welding 1 22 DO NOT carry out hot work on tanks that have contained fuel 1 23 ALWAYS ke...

Page 6: ...damaged by the possible leaking of electrolyte This electrolyte is an acid and can cause serious burn injuries Care should be taken when working on or near them NOTE the electrolyte may be in a liquid or gel form 1 52 Should you come in to contact with electrolyte you should 1 53 Remove all clothing contaminated with electrolyte If you cannot remove then saturate them in water 1 54 Get medical ass...

Page 7: ...commended to observe the condition of your hands and fingers Seek medical attention immediately if any of the above symptoms should occur 1 70 Noise where applicable 1 71 The operating noise of the machine can damage your hearing Wear hearing protection such as earplugs or ear defenders to protect your hearing Long term and regular users are advised to have hearing checked regularly Be especially ...

Page 8: ...fully understand the directions given in this manual to operate this product 1 93 Make sure you keep this manual handy so you may refer to it whenever questions arise and ensure you pass this manual on if the machine is loaned or sold 1 94 Correct Personal Protective Equipment PPE MUST be worn at all times when operating or repairing this machine This should include but is not limited to 1 95 DO N...

Page 9: ...9 2 PART LOCATIONS 1 Carry Handle 7 Air Filter 2 Fuel Filler Cap 8 Spark Plug HT Lead Cap 3 Priming Plug 9 Choke Lever 4 Inlet 10 Recoil Start Handle 5 Outlet 11 Oil Filler Cap 6 Exhaust ...

Page 10: ...t be covered by the warranty 3 0 Place the water pump in the desired operating location 3 1 Attach the flexible discharge house to the top outlet by sliding the hose over the outlet barb and securing with the hose clamp 1 3 2 Attach the suction hose to the lower inlet by sliding the hose over the inlet barb and securing with the hose clamp 2 3 3 Attach the strainer to the suction hose 3 ...

Page 11: ...overfill 4 5 Refit the oil filler cap dipstick FUEL 4 6 Place the water pump on a flat level surface 4 7 Ensure the area around the fuel filler cap is clean and free of dirt and debris FUEL 4 OIL NOTE This machine is shipped dry of fuel and oil and will need filling BEFORE use Oil Semi Synthetic SAE 15W40 Engine Oil Fuel Unleaded Petrol CAUTION All fuels are highly flammable Always fuel and defuel...

Page 12: ...fuel levels are correct before operation NEVER start the machine indoors This machine produces Carbon Monoxide a colourless and odourless gas that can cause serious injury or death 5 0 Remove the priming cap from the pump and completely fill the pump chamber with clean water 1 5 1 Refit the priming cap but do not over tighten 5 2 Move the fuel valve lever A to the ON position 5 3 FROM COLD Move th...

Page 13: ...er in the OPEN position 5 4 Move the throttle lever C about 1 3 away from the MIN position 5 5 Turn the engine switch D ON 5 6 Hold the recoil starter handle E and gently pull until you feel resistance 5 7 Then pull swiftly until the engine starts ...

Page 14: ... move it back to the OPEN position 4 11 Once the engine has warmed up moved the throttle lever to the desired engine speed 6 0 Move the throttle lever from fast to slow and allow the water pump to run at idle under no load for 30 seconds 6 1 Turn the engine switch to the OFF position 6 2 Move the fuel valve lever to the OFF position 6 3 Allow the engine to completely cool before storing or moving ...

Page 15: ...bottom of the water 7 7 Pump output will be affected by the type length and size of the suction and discharge hoses Suction head is the distance A from the water intake to the suction port The pumping height total head is the distance B from the water intake to the point of discharge As total head increases the pump output decreases The discharge capacity is greater than the suction capacity There...

Page 16: ...levations below 1000ft 305m For every increase of 1000ft 305m above sea level The engine will lose about 3 of its power Total head will be reduced by about 25cm Lower atmospheric pressure results in slower engine speeds and reduced water flow through the pump ...

Page 17: ...alent for maintenance or repair Service more frequently in dusty environments The pump should be serviced by an authorised water pump dealer 8 0 Maintenance Schedule Regular Service Period Month or operating hour interval Whichever comes first Pre op eration check First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Engine Oil Inspection Change Air Cleaner...

Page 18: ... washer C 8 5 Allow the oil to drain completely 8 6 Replace the washer and oil drain plug and slowly refill the oil through the oil filler neck D to the upper mark on the dipstick 8 7 Dispose of the waste engine oil in a manner that is compatible with the environment NOTE Drain the engine oil while the engine is warm not hot to assist with rapid and complete draining OIL ...

Page 19: ...n clean engine oil and remove any excess 8 13 Reinstall the air filter element 8 14 Refit the air filter cover SPARK PLUG 8 15 Remove the spark plug HT lead cap and clean the area around the spark plug 8 16 Remove the spark plug A 8 17 Inspect the electrode and if it shows signs of wear or damage replace 8 18 Using a feeler gauge check the spark plug gap B The gap should be 0 70 0 80mm 8 19 Gently...

Page 20: ... 3 Run the water pump until it cuts out to remove the remaining fuel from the fuel lines and carburetor 9 4 Remove the pump drain plug and drain as much water as possible from the pump housing 9 5 Drain the engine oil and replace with fresh engine oil 9 6 Remove the spark plug pour one teaspoon of fresh engine oil down the cylinder bore 9 7 With the spark plug removed pull the recoil starter handl...

Page 21: ...use Corrective measure Check pump chamber Pump not primed Prime pump Check suction hose Hose collapsed cut or punctured Replace hose Strainer not completely underwater Sink strainer and end of suction hose completely underwater Air leak at connector Replace sealing washer if damaged or missing Tighten hose connector and clamp Strainer clogged Clear debris from strainer Measure suction and discharg...

Page 22: ...ischarge hose Measure suction and discharge head Excessive head Relocate pump and hose to reduce head Check engine Engine lacks power See engine trouble shooting above Model P5200WP Engine Type Hyundai Single Cylinder 2 Stroke Engine Size 52cc Fuel Tank Capacity 800ml Noise Level 111dB Rated Power 1 56kW Rated Speed 7500rpm Start Method Recoil Drive Type Direct Oil Fuel Ratio 25 1 first time use o...

Page 23: ...ecycling centre 12 4 Certain products contain batteries which should not be disposed of in your domestic waste 12 5 You MUST recycle batteries in accordance with your local authority or recycling centre 12 6 Unwanted packaging and materials should be stored and taken to a recycling centre so it can be disposed of in a manner which is compatible with the environment 12 7 The following symbol means ...

Page 24: ...ment by equipment for the use outdoors Equipment Category Garden Machinery Product Name Model P5200WP Type Serial No Petrol Water Pump Net installed power 52cc The technical documentation is kept by Roland Llewellin Genpower Ltd Isaac Way Pembroke Dock Pembrokeshire SA72 4RW The conformity assessment procedure followed was in accordance with annex V of the Directive Notified Body Measured Sound Po...

Page 25: ... manuals are constantly being reviewed and updated However if you find and error omission or something you find unclear please contact your dealer for assistance 15 1 Our latest manuals are also placed online 15 2 We reserve the right to make any modifications without prior notice whenever necessary 16 0 To register your machine for the manufacturer s warranty please visit http www p1pe co uk warr...

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