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……………………………………………… USER AND MAINTENANCE HANDBOOK L150A

P.Energy

P.Energy

P.Energy

P.Energy

28

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30

8.

MECHANICAL COMPONENT

LIST

FIG.1

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Summary of Contents for L150A

Page 1: ...USER AND MAINTENANCE HANDBOOK L150A P Energy P Energy P Energy P Energy 1 30 USER AND MAINTENANCE HANDBOOK LAMINATOR L150A SERIAL NUMBER...

Page 2: ...IPMENT FOR LIFTING TRANSPORTING 3 4 ELECTRICAL CONNECTION 3 5 PNEUMATIC CONNECTION 3 6 HYDRAULIC CONNECTION 3 7 DESCRIPTION OF WORKING CYCLE AND ALLARMS MACHINE 3 7 1 DESCRIPTION OF PUSHBUTTONS OPERAT...

Page 3: ...190 Fax 39 0 49 79 68 776 Web Site www penergy it e mail info penergy it THIS MANUAL IS PART OF THIS MACHINE AND CONTAIN ALL NECESSARY INFORMATION CONCERNING USE AND MAINTENANCE IF YOU DON T PAY ATTE...

Page 4: ...L150A P Energy P Energy P Energy P Energy 4 30 1 2 SERIAL NUMBER In order to identify the laminator it s necessary to recognize the following specification data plate fixed on side machine Data on CE...

Page 5: ...y sheet guard included the vacuum pump and hydraulic circuit On the back side there are the electrical pneumatic hydraulic feeding The area inside the cover is protected by two light barriers fixed on...

Page 6: ...ircuit 24 upper bearing for ball bearing screw 25 Siren 26 Blu lamp 27 Red Lamp 28 Green lamp 29 sectional guide 30 Slide 31 upper point limit switch 32 Cable carrier chain system 33 ball bearing nut...

Page 7: ...process Following inside the hermetic chamber between cover and plate the vacuum is reached in order to remove the air residue between the sandwitch after a membrane lower and exert uniform pressure o...

Page 8: ...temperature inside the laminator chamber the heating plate is divided in 6 areas with 3 heating resistor and 1 thermocouple probe per area The heating plate is even cooling by a dedicated circuit Fol...

Page 9: ...FAST CURE ETIMEX the laminator in your possession has been designed such a way that s operated by a single operator who shares the cycle of work and visions successful The technical specifications suc...

Page 10: ...ions for electrical plant installation 2 4 GROUNDING SYSTEM It is responsibility of the client must be connected to an efficient grounding system 2 5 MACHINE SAFETY SYSTEM MECHANICAL a Protective pane...

Page 11: ...ain all the equipment necessary for lifting and moving the laminator We recommend that the movement are make by a lift trucks following this instructions a Use a right lift truck has a load capacity s...

Page 12: ...neumatic connections must be provided by trained personnel Min and Max working Pressure The working pressure is reported on the pneumatic scheme Pmax 8bar Pworking 6bar Air consuming 60l min Pipe type...

Page 13: ...ator panel buttons LAMIANTOR IS CONTROLED BY A OPERATOR PANEL FASTEN TO A ADJASTUBLE ARM Auxiliary push button This push button turn on the auxiliary circuit after a emergency stop or during the lamin...

Page 14: ...this page the operator starts the working cycle in automatic mode by the start cycle pushbutton The cycle page contains a PLATE TEMPERATURE submenu where it s possible to monitor the actual plate tem...

Page 15: ...onds to measuring real value 2 Set it correspond to the setpoint value expected to have reached within a set window time The operator can modify this value but this modify work only in the actual reci...

Page 16: ...rameters Time in seconds after which laminator stops the cover opening Changing this value you can modify the height of the cover when it s open Overrun Time in ms after closing cover point from limit...

Page 17: ...of upper chamber with precise and or coarse adjustment Lower vacuum valve Activate ON deactivate OFF the suction valve of lower Lower vacuum valve Activate ON deactivate OFF the outflow valve of lowe...

Page 18: ...PPLY 24 VDC The current consumption is too high or it s happened a short circuit Verify is some short circuit is occurred and the current consumption after restart the thermal protection ALARM WATER P...

Page 19: ...fy the time temperature and vacuum vales regarding the lamination cycle The recipe will move forward to the following step only if all the set conditions in the relative fields will be reached In the...

Page 20: ...rator panel start up and verify the home page appears on the touch 4 Turn to release the red Emergency pushbutton 5 Push the blue button Auxiliary insertion 6 If some alarms appear on operator panel s...

Page 21: ...scribed The operator panel must be turned on with the home page settled The input water valve must be open The output water valve must be open The compressed entry air pressure regulator should be pla...

Page 22: ...he valves integrity status The vacuum condition on upper lower chamber must be maintained at least 1 minute The vacuum condition is not retained O ring is damaged or not perfect fit to the surface rep...

Page 23: ...for every step needed Select the COMMAND page And push the START CYCLE button In the automatic mode the laminator reach the prestart values When the set point values are reached the green lamp will b...

Page 24: ...el of vacuum pump See vacuum pump handbook attachment 250 Cleaning the slide shoe and slide and greasing with cleaning rag remove any dust and greasing Check cleaning of nut and greasing with cleaning...

Page 25: ...new membrane above the heating plate and wait for 10 minutes 3 RePositioning the frame and the new membrane at 20mm from the cover Reassemble the frame closing the hook first in the rear side then in...

Page 26: ...ove the resistor to be replaced 5 Cover with conductive paste the new resistor and insert in the heating plate 6 Restoring the electrical connection and reseal the cap on the electrical contacts 7 Rea...

Page 27: ...area cover the machine with a protective sheet so as to prevent rain snow and humidity from damaging the structure causing oxidation and rust The floor on which it is placed must be made of washable...

Page 28: ...USER AND MAINTENANCE HANDBOOK L150A P Energy P Energy P Energy P Energy 28 30 8 MECHANICAL COMPONENT LIST FIG 1...

Page 29: ...USER AND MAINTENANCE HANDBOOK L150A P Energy P Energy P Energy P Energy 29 30 FIG 2...

Page 30: ...rane frame 1 2 2 19 Bakelite support 12 21 Connector group 12 22 sheet guard of heating plate 2 2 23 Scheet support 12 24 Resistor 18 25 Membrane 1 26 Front sheet guard 1 1 27 Lateral sheet guard 2 28...

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