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 17 

 

Appendix C - Troubleshooting 

Symptom 

Possible Cause 

Repair 

System does not run 

Alarm Condition - Message in alarm log  Resolve alarm condition 

 

No Power 

Check and repair incoming power 

 

External stop contacts 

Ensure external contacts are open 

 

Flow less than 5 gpm flow switch not ac-
tive 

Increase water flow 

 

 

 

Low dissolved ozone levels  Water is contaminated 

Check water quality, repair upstream deficiencies 

 

Water is too warm 

Lower water temperature 

 

Dissolved ozone reading is inaccurate 

Check dissolved ozone level against another 
standard 

 

Oxygen flow is too low 

Increase oxygen flow 

 

Water flow is too high 

Decrease water flow 

 

Ozone Output is low 

Increase ozone generator output 

 

ORP high 

Check ORP Set-points 

 

Low outlet pressure 

Increase inlet flow/pressure or decrease outlet 
flow 

 

 

 

Low O2 flow 

Low O2 Pressure 

See section above 

 

Flow restriction 

Open needle valve or dislodge restriction 

 

Venturi pressure differential too low 

Operation water pressure too high 

 

Damaged O2 Regulation Valve 

Replace regulation valve 

 

 

 

Low Air Pressure 

Air leak inside ozone generator 

Find and repair air leak 

 

Pressure regulator requires adjustment 

Adjust pressure regulator 

 

 

 

Low O2 Pressure 

O2 or O3 Leak 

Find and repair leak 

 

Air Pressure Low 

See low air pressure 

 

 

 

Low O2 Flow 

Low O2 Pressure 

See low air pressure repair 

 

Flow restriction 

Open needle valve or dislodge restriction 

 

Insufficient Venturi vacuum 

Check injector and pump operation 

Summary of Contents for Waterzone 100

Page 1: ...Waterzone Series Ozone Injection System Model Waterzone 100 Installation Operations Manual 451 Black Forest Road Hull Iowa 51239 712 439 6880 info ozonesolutions com www ozonesolutions com...

Page 2: ...2...

Page 3: ...Operator Startup 11 SECTION 4 HMI Control Display Overview 12 HMI Control Display Root Screen 13 SECTION 5 Personal Safety 13 Warranty 14 Contact Information 14 SECTION 6 Appendix A CAD Drawing 15 Ap...

Page 4: ...zone Generator and Ozone Injection System automatically Each of these functions will be described in this manual Please read and famil iarize yourself with this and other related Opera tion Manuals be...

Page 5: ...uri injector pro vides for an extremely efficient method of dissolving the ozone gas into water Naturally the excess oxygen and a small amount of undissolved ozone must be removed from the water this...

Page 6: ...6 SECTION 2 Component Diagram 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 19...

Page 7: ...i Injector A Venturi Injector is used to pull the ozone into the water using a vacuum and mix this ozone gas into water very effi ciently For the venturi action to occur a mini mum pressure differenti...

Page 8: ...such a way that all components of the system are accessible for future maintenance Working area required around the system must be made available on three sides A minimum of 30 inches should be left f...

Page 9: ...ent will need to be plumbed outdoors away from human contact or to a suita ble ozone destruct unit as it will be off gassing small amounts of high concentration ozone Ozone compatible tubing and fitti...

Page 10: ...for human safety Injector Pump The Injector Pump is a dedicated pump to mix the ozone with the water This pump will create the necessary pressure differential across the Venturi Injector to create the...

Page 11: ...or this flow This flow is adjusted manually using the flow control valve near the flowmeter and may be affected by varying water pressures Normally if adequate water pressure is applied to the contact...

Page 12: ...12 Section 4 HMI Control Display Overview...

Page 13: ...rmed on the components in contact with ozone the following is recommended for reducing the possi bility of exposure to the ozone Whenever possible it is recommended that the machine run with maximum p...

Page 14: ...s for any transportation charges labor or cost for or during the replacement of any parts The replaced part s or product will then continue the original warranty duration The replaced parts will not s...

Page 15: ...15 Appendix A CAD Drawing Waterzone 10 Specification...

Page 16: ...ths as needed PR 8 Replacement filter Compressor Inlet Air Filter Replace inlet air filter 3 months as needed CP Filter 4 Repl Element Ozone Leak Sensor Replace sensor Annually SEN 1 ORP Sensor Replac...

Page 17: ...ease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flow pressure or decrease outlet flow Low O2 flow Low O2 Pressure S...

Page 18: ...18 Appendix D OSHA...

Page 19: ...19...

Page 20: ...2 439 6880 info ozonesolutions com www ozonesolutions com 2016 Ozone Solutions All Rights reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole wit...

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