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 13 

 

HMI Control Display -  Root Screen 

Section 5 

Personal Safety  

 

 

Flushing ozone from the system 

Safety warnings regarding ozone gas are found at the 

beginning of this manual.  The Ozone System produc-

es a large amount of ozone, which can be inadvertent-

ly “stored” within the Ozone Generators, manifolds, 

and ozone lines. 

NOTE:  In most circumstances, a very small amount 
of ozone will be contained within the system after 
shutdown and therefore exposure will be minimal. 

Eventually the ozone (even while in the system) will 

safely revert back to oxygen, but in the right condi-

tions the ozone can remain in the system for 24 hours 

or even longer.  In the event that maintenance must be 

performed on the components in contact with ozone, 

the following is recommended for reducing the possi-

bility of exposure to the ozone. 

Whenever possible it is recommended that the machine 

run with maximum permissible air and oxygen flow 

for at least 10 minutes with the Ozone Generator OFF 

in order to flush out most residual ozone. 

If the machine cannot be operated prior to maintenance 

or repair, a waiting period of 12 to 24 hours (if ozone 

has been produced recently) is recommended to allow 

the ozone to decay by reverting back into oxygen. 

Isolating energy sources 

The Ozone Generator has electrical and mechanical 

hazards, and maintenance or repair should not take 

place unless all energy sources have been turned off, 

disconnected, and/or drained.  Energy sources include, 

but are not limited to: 

 

Electrical power 

 

Oxygen Concentrator sieve beds 

 

Ozone Generator internal capacitors 

Summary of Contents for Waterzone 100

Page 1: ...Waterzone Series Ozone Injection System Model Waterzone 100 Installation Operations Manual 451 Black Forest Road Hull Iowa 51239 712 439 6880 info ozonesolutions com www ozonesolutions com...

Page 2: ...2...

Page 3: ...Operator Startup 11 SECTION 4 HMI Control Display Overview 12 HMI Control Display Root Screen 13 SECTION 5 Personal Safety 13 Warranty 14 Contact Information 14 SECTION 6 Appendix A CAD Drawing 15 Ap...

Page 4: ...zone Generator and Ozone Injection System automatically Each of these functions will be described in this manual Please read and famil iarize yourself with this and other related Opera tion Manuals be...

Page 5: ...uri injector pro vides for an extremely efficient method of dissolving the ozone gas into water Naturally the excess oxygen and a small amount of undissolved ozone must be removed from the water this...

Page 6: ...6 SECTION 2 Component Diagram 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 19...

Page 7: ...i Injector A Venturi Injector is used to pull the ozone into the water using a vacuum and mix this ozone gas into water very effi ciently For the venturi action to occur a mini mum pressure differenti...

Page 8: ...such a way that all components of the system are accessible for future maintenance Working area required around the system must be made available on three sides A minimum of 30 inches should be left f...

Page 9: ...ent will need to be plumbed outdoors away from human contact or to a suita ble ozone destruct unit as it will be off gassing small amounts of high concentration ozone Ozone compatible tubing and fitti...

Page 10: ...for human safety Injector Pump The Injector Pump is a dedicated pump to mix the ozone with the water This pump will create the necessary pressure differential across the Venturi Injector to create the...

Page 11: ...or this flow This flow is adjusted manually using the flow control valve near the flowmeter and may be affected by varying water pressures Normally if adequate water pressure is applied to the contact...

Page 12: ...12 Section 4 HMI Control Display Overview...

Page 13: ...rmed on the components in contact with ozone the following is recommended for reducing the possi bility of exposure to the ozone Whenever possible it is recommended that the machine run with maximum p...

Page 14: ...s for any transportation charges labor or cost for or during the replacement of any parts The replaced part s or product will then continue the original warranty duration The replaced parts will not s...

Page 15: ...15 Appendix A CAD Drawing Waterzone 10 Specification...

Page 16: ...ths as needed PR 8 Replacement filter Compressor Inlet Air Filter Replace inlet air filter 3 months as needed CP Filter 4 Repl Element Ozone Leak Sensor Replace sensor Annually SEN 1 ORP Sensor Replac...

Page 17: ...ease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flow pressure or decrease outlet flow Low O2 flow Low O2 Pressure S...

Page 18: ...18 Appendix D OSHA...

Page 19: ...19...

Page 20: ...2 439 6880 info ozonesolutions com www ozonesolutions com 2016 Ozone Solutions All Rights reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole wit...

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