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 10 

 

Section 3

 

System Operation 

IMPORTANT: Read and understand the “Caution, 
Warnings and Hazards” section of this manual be-
fore operating the Ozone System. 

Water Flow 

Water flow through this Ozone Injection System 
will be dependent upon the supply water connec-
tion to maintain pressure on the system. The ozone 
injection will occur regardless of the rate of flow 
through the contact tank, as long as the tank re-
mains full of water. 

Higher water usage will result in lower dissolved 
ozone levels, while lower water usage will result in 
higher dissolved ozone levels. This is due only to 
the ratio of ozone to water. Keep this in mind 
when specific dissolved ozone levels are required 
for your operation. 

Water Pressure 

This Ozone Injection System will not operate ef-
fectively with water pressures exceeding 50 PSI. If 
water pressures are higher, then water pressure 
should be regulated ahead of the ozone system so 
that it can be adjusted to maintain lower pressures. 

If the water will be used for spraying or washing 
purposes, the water pressure should be kept below 
30 PSI. This is to ensure that the ozone will remain 
dissolved into the water. Higher spray pressures 
will off-gas a large amount of the dissolved ozone 
from the water in the spraying process. This is not 
a desirable situation for the disinfection process, or 
for human safety. 

Injector Pump 

The Injector Pump is a dedicated pump to mix the 
ozone with the water. This pump will create the 
necessary pressure differential across the Venturi 
Injector to create the necessary vacuum to draw 
ozone into the water stream. This pump will also 
mix the ozone with the water in the contact tank by 
recirculating this water through the injector at a 
flow rate necessary for injection. This pump will 
start and stop automatically and should be operat-
ing any time that the dissolved ozone level in the 
water is below the high setpoint. 

System Control 

Read the “Ozone System Controls and Indicators” 
to become familiar with the individual compo-
nents before attempting to operate the system. The 
system can be operated from a remote location if 
the optional external control connections are used. 
For more information see the “Installation: Op-
tional Electrical Connections: section in this   
manual. 

Local Operation 

For normal day-to-day operation, the Initial 
Startup Procedure may be followed. The system 
can be started by pressing the START button on 
the screen; all other controls will automatically 
start as necessary. 

Remote Operation 

There are external connection terminals located 
inside the system controller that can START or 
STOP the system from a remote location. The ex-
ternal push buttons can START or STOP the sys-
tem by momentarily closing the contacts. This 
may be convenient when there is another control 
system that will be starting other equipment asso-
ciated with the Ozone System. 

Summary of Contents for Waterzone 100

Page 1: ...Waterzone Series Ozone Injection System Model Waterzone 100 Installation Operations Manual 451 Black Forest Road Hull Iowa 51239 712 439 6880 info ozonesolutions com www ozonesolutions com...

Page 2: ...2...

Page 3: ...Operator Startup 11 SECTION 4 HMI Control Display Overview 12 HMI Control Display Root Screen 13 SECTION 5 Personal Safety 13 Warranty 14 Contact Information 14 SECTION 6 Appendix A CAD Drawing 15 Ap...

Page 4: ...zone Generator and Ozone Injection System automatically Each of these functions will be described in this manual Please read and famil iarize yourself with this and other related Opera tion Manuals be...

Page 5: ...uri injector pro vides for an extremely efficient method of dissolving the ozone gas into water Naturally the excess oxygen and a small amount of undissolved ozone must be removed from the water this...

Page 6: ...6 SECTION 2 Component Diagram 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 19...

Page 7: ...i Injector A Venturi Injector is used to pull the ozone into the water using a vacuum and mix this ozone gas into water very effi ciently For the venturi action to occur a mini mum pressure differenti...

Page 8: ...such a way that all components of the system are accessible for future maintenance Working area required around the system must be made available on three sides A minimum of 30 inches should be left f...

Page 9: ...ent will need to be plumbed outdoors away from human contact or to a suita ble ozone destruct unit as it will be off gassing small amounts of high concentration ozone Ozone compatible tubing and fitti...

Page 10: ...for human safety Injector Pump The Injector Pump is a dedicated pump to mix the ozone with the water This pump will create the necessary pressure differential across the Venturi Injector to create the...

Page 11: ...or this flow This flow is adjusted manually using the flow control valve near the flowmeter and may be affected by varying water pressures Normally if adequate water pressure is applied to the contact...

Page 12: ...12 Section 4 HMI Control Display Overview...

Page 13: ...rmed on the components in contact with ozone the following is recommended for reducing the possi bility of exposure to the ozone Whenever possible it is recommended that the machine run with maximum p...

Page 14: ...s for any transportation charges labor or cost for or during the replacement of any parts The replaced part s or product will then continue the original warranty duration The replaced parts will not s...

Page 15: ...15 Appendix A CAD Drawing Waterzone 10 Specification...

Page 16: ...ths as needed PR 8 Replacement filter Compressor Inlet Air Filter Replace inlet air filter 3 months as needed CP Filter 4 Repl Element Ozone Leak Sensor Replace sensor Annually SEN 1 ORP Sensor Replac...

Page 17: ...ease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flow pressure or decrease outlet flow Low O2 flow Low O2 Pressure S...

Page 18: ...18 Appendix D OSHA...

Page 19: ...19...

Page 20: ...2 439 6880 info ozonesolutions com www ozonesolutions com 2016 Ozone Solutions All Rights reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole wit...

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