• Under no circumstances should the housing of the welder be opened.
• Always protect your eyes and face with a welding mask.
• Wear appropriate protective clothing such as a welding apron and sleeved gloves
etc.
•
Avoid exposing skin as UV rays are produced by the arc.
•
Screen off the work place to protect others working nearby from UV rays.
•
Welding materials with contaminated surfaces may generate toxic fumes. Ensure
the surface is clean before welding. Avoid operating on materials cleaned with
chlorinated solvents or near such solvents.
•
Do not weld metal equipment that holds/contains flammable materials, gases or
liquid combustibles.
• Zinc-plated or galvanized material should not be welded as the fumes created are
highly toxic.
• Do not use the welder in damp or wet conditions.
• Do not use the welder for pipe thawing.
• Do not use cables with worn insulation or loose connections.
• Disconnect from the power supply before replacing electrodes.
• Avoid direct contact with the welding circuit.
• Do not use the welder to defrost piping.
• Ensure the welder is placed on a level surface to prevent overturning.
• Provide adequate ventilation or a means for removal of the welding fumes
produced (forced circulation using a blower or fan).
Important Information about Radio Electromagnetic Compatibility
Extra precautions for Electromagnetic Compatibility may be required when this Welding Power
Source is used in a domestic situation.
It is the user’s responsibility to install and use the equipment properly in accordance with the
instructions issued by the manufacturer. If electromagnetic disturbances are detected then it
shall be the responsibility of the user of the equipment to resolve the situation with the following
guidelines.
Precautions to consider in the surrounding area that may cause/be affected by
electromagnetic disturbances
•
Other supply cables or signal cables in close proximity to the welding equipment
• Radio and television transmitters and receivers
• Computer or electronic equipment
• Personal medical devices (pacemakers and hearing aids)
Methods of reducing electromagnetic disturbances
• If interference occurs when the equipment is connected to the mains power supply in a
residential (domestic) low voltage power network, an electromagnetic filter may be required.
•
The Welding cables should not be modified and kept as short as possible.
• Nearby cables and equipment may need to be moved or shielded.
Fumes
Toxic gases are given off during the ARC welding process, which may collect in the
welding area if the ventilation is poor. Be alert at all times to the possibility of fume
build-up. In small or confined areas use a fume extractor.
Glare
The electric arc generated by the arc process gives direct heat and ultraviolet
radiation. It is essential that the eyes of the operator and bystanders are protected
from the glare during welding.
ALWAYS USE A FACESHIELD OR WELDING HELMET FITTED WITH THE
CORRECT GLASS FILTER.
Position and Handling
Position the welding machine on a horizontal surface that is able to support the
weight: otherwise (e.g. inclined or uneven floors etc.) there is danger of overturning.
The welder MUST NOT be supported by the operator (e.g using belts).
The operator MUST NOT BE ALLOWED to weld in raised positions unless safety
platforms are used.
Heat
It is desirable that welding gloves are worn whilst welding. They will protect the
hands from ultra-violet radiation and direct heat of the arc.
Dress
In addition to face shield, welding gloves and overalls, other types of protective
clothing should be worn when welding. Additional protective clothing such as a
leather apron, sock protectors and a hat will all assist in reducing any injuries due to
heat, sparks and slag produced during welding.
OVERALLS should also be worn. They should be of type designed to be buttoned at
the wrists and the neck.
MIG WELDER SAFETY WARNINGS
WARNING!
When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of fire, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric
shock.
The power supply for this product should be protected by a residual current device (rated at 30mA or less). A
residual current device reduces the risk of electric shock.
WARNING!
Read all safety warnings and all instructions.
Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
1. Keep work areas clean.
Cluttered work areas and benches can cause accidents.
2.
Consider work area environment.
Do not expose your equipment to high humidity or rain. Do not use
your equipment in damp or wet conditions. Keep the work area well lit. Do not use your tool where there
is a risk of causing fire or explosion, e.g. in the presence of flammable liquids and gases.
3.
Keep children away.
Do not allow children, visitors or animals to come near the work area or to touch
the equipment or accessories.
4. Dress appropriately.
Wear the appropriate protective clothing. Wear a protective hair covering to keep
long hair out of the way.
5. Guard against electric shock.
Prevent body contact with earthed or grounded surfaces. Electrical
safety can be further improved by using a high sensitivity (30 mA / 30 mS) residual current device (RCD).
6. Do not overreach.
Keep proper footing and balance at all times.
7. Stay alert. Watch what you are doing.
Use common sense. Do not operate the equipment when tired.
8. Secure work piece. If required
, use clamps or a vice to hold the work piece.
9. Extension leads.
Before use inspect the extension leads and replace if damaged. When using the
equipment outdoors, only use extension leads intended for outdoor use and marked accordingly.
10. Use appropriate equipment.
Only use the equipment as outlined within this instruction manual. Do not
force the equipment to the job of heavier duty equipment. The equipment will do the job better and safer
at the rate for which it was intended. Do not force the equipment.
WARNING!
The use of any accessory or attachment, or performance of any operation with this
equipment other than those recommended in this instruction manual may present a risk of personal
injury.
11. Check for damaged parts.
Before use carefully check the equipment and power lead for damage.
Check for misalignment and seizure of moving parts, breakage of parts, damage to guards and switches
and any other conditions that may affect its operation. Ensure the equipment will operate properly and
perform its intended function. Do not use the equipment if any parts are damaged or defective. Do
not use the equipment if the switch does not turn it on and off. Have any damaged or defective parts
repaired or replaced by an electrician or a power tool repairer. Never attempt any repairs yourself
12. Unplug the equipment.
Unplug the equipment when it is not in use, before changing any parts,
accessories or attachments and before servicing.
13. Do not abuse the cord
. Never carry the equipment by its cord or pull it to disconnect from the socket.
Keep the cord away from heat, oil and sharp edges.
14. Store equipment.
When not in use, equipment should be stored in a dry, locked up or high place,out of
reach of children.
15. Maintain mains equipment with care.
Keep the equipment clean and in good condition for better and
safer performance. Follow the instructions for maintenance and changing accessories. Keep handles
and switches dry, clean and free from oil and grease.
16. Have your tool repaired by an electrician or a power tool repairer.
This power tool complies with
relevant safety requirements. To avoid danger, electrical equipment must only be repaired by qualified
technicians using original spare parts; otherwise this may result in considerable danger to the user.
17. Users.
This equipment is not intended for use by young children or infirmed persons without supervision.
Young children should be supervised to ensure that they do not play with this equipment.
18. Replacement of the supply cord.
If the supply cord is damaged, it must be replaced by an electrician
or a power tool repairer in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
