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2.  CONTROLS 

3.  ARC WELDING

Slag

Slag is refuse left around the weld 

after welding, this should only be 

removed after the weld has cooled 

down and is no longer glowing. 

Face shield must be worn during 

removal of slag.

Welding Current Control

The welding current can be increased or decreased by turning the 

welding current control knob. The welding current should be set 

according to the specific application and material.

OPERATION

Preparation

Before welding ensure that:

• 

You have read and understand the safety section of this manual.

• 

There is sufficient ventilation, particularly at the front and rear of 

the unit.

• 

You have an adequate fire-fighting devices on hand.

Electrodes & Welding Current

The welding current must be regulated in accordance with the diameter 

of the electrode and the thickness of the steel being used.
This will vary with the type of electrodes and material you are using. 

Below is a guide suggesting suitable currents & thickness for welding 

steel.

Electrode Diameter

Welding Current (Amps)

Thickness of Steel

¯1.6mm 

  40 

50 

 2mm

¯2.0mm 

  50 

65 

 3mm

¯2.5mm 

  65 

80 

 4mm

Striking the Arc

Lower the electrode slowly and proceed to strike the electrode tip 

against the desired join area on the work piece as if you are striking 

a match. As soon as you have the arc, try to maintain a distance from 

the work piece equal to the diameter of the electrode being used, eg 

2.0mm electrode, 2.0mm gap.

WARNING:

 

ENSURE ALL OIL, PETROL AND FLAMMABLE 

CONTAINERS HAVE BEEN REMOVED FROM WELDING 

AREA.

WARNING:

 

ENSURE APPROVED PROTECTIVE 

CLOTHING AND WELDING HELMET/MASK IS WORN AT 

ALL TIMES TO PROTECT YOUR FACE AND EYES FROM 

ARC UV RADIATION AND SPARKS.

1   To increase the welding 

current turn the current control 

knob in a clockwise direction.

2   To decrease the welding 

current turn the current control 

knob in a anti-clockwise 

direction.

ON

STOP

ON

STOP

Power ON LED

Thermal Overload LED

The Power ON Indicator 

illuminates when the power cord 

is connected to a live mains 

outlet.

When illuminated, wait for 

the LED to extinguish before 

resuming welding. 

Note:

  The cooling fan will operate 

when on.

Note:

  This can occur in heavy use 

and does not indicate a fault.

ON

STOP

ON

STOP

WARNING:

 

THE POWER SUPPLY FOR THIS PRODUCT SHOULD 

BE PROTECTED BY A RESIDUAL CURRENT DEVICE (RATED AT 
30MA OR LESS). A RESIDUAL CURRENT DEVICE REDUCES THE 
RISK OF ELECTRIC SHOCK.

70-80º

Strike

Keep Consistant

Height 

2.0mm 

Welding Direction 

Summary of Contents for IWA-100

Page 1: ...230 240V 50Hz Welding Current 10 80A Arc Electrode Size 1 6 2 5mm Duty Cycle 12 80A 23 2V DC Cord Plug 2 0m 10A Weight 5 0kg The input supply is protected by a 16A fuse IWA 100 WHAT S IN THE BOX Inve...

Page 2: ...VE output terminal Insert rotate until connection is firm 8 Cable with electrode holder 9 Cable with ground terminal SETUP PREPARATION 1 Attach Arc Electrode Holder lead to the POSITIVE output termina...

Page 3: ...the electrode slowly and proceed to strike the electrode tip against the desired join area on the work piece as if you are striking a match As soon as you have the arc try to maintain a distance from...

Page 4: ...or to connecting the earth clamp it may be necessary to clean the surface of the work piece using the metal brush Attach the earth clamp firmly to the work piece ensuring there is good metal to metal...

Page 5: ...to material being welded Surface for clamp conenction needs to be bare metal remove rust or paint Welding technique Hold electrode at correct angle practice on scrap material Welder cuts out Thermal...

Page 6: ...rnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operate...

Page 7: ...d or tampered with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESEN...

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