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8

Once all biscuit slots have been cut, place a biscuit in each joint and dry assemble
the work pieces. Make sure each joint lines up and fits.

Finally, disassemble the work pieces and place a bead of glue in each slot. Also,
spread a bead of glue over the entire surface of the joint. Reinsert the biscuits and
assemble the work pieces.

Clamp work pieces together until the glue sets.

Butt Joints

A butt joint is one of the weakest joints in woodworking. This type of joint is mating
the end grain of one board with the edge grain of another. The bonding of glue on
this type of surface is poor. However, by using biscuits you can create a very strong
joint that gives a mortise-and-tenon effect.

How to Make Butt Joints

Unplug your biscuit joiner.

Prepare the work pieces by laying them side by side on a work bench in the order
in which they will be assembled.

Using a square, determine the location on each biscuit spline joint and mark the
center of each joint by drawing a line across each work piece. Note: Mark the
edges 65mm from the ends of work pieces. The joint will be stronger if you use
multiple biscuits placed close together.

Loosen bevel locking knob and height locking knob and set fence angle at 0º.

Rotate the height adjustment knob to slide the fence up or down until the
indicator point is aligned with the desired dimension on the scale.

Remember:

The scale indicates the height of the fence from the top of the blade.

Tighten bevel locking knob and height locking knob securely.

Select the correct depth of cut setting to match the biscuit size you are planning to
use. We suggest that you make a test cut in a scrap piece of wood from the same
work piece if possible.

Clamp work piece securely so that it will not move during the cut.

Plug your biscuit joiner into the power supply and prepare to make your first cut.
Grasp and hold your biscuit joiner securely with both hands by the front and 
rear handles.

Place the fence against the board and align the indicator marks on the fence with
the center line mark(s) on the board.

Slide the switch trigger to turn on your biscuit joiner and then push it forward to
extend the blade into the wood.

When the base assembly bottoms out against the depth of cut adjustment knob
setting, pull back releasing pressure on the spring. Blade will retract from 
biscuit slot.

OPERATION (cont.)

Summary of Contents for BJG-641

Page 1: ...Biscuit Joiner 100mm 850 Watt Operation Manual 3 Year Replacement Warranty BJG 641 To view the full range visit www ozito com au 0209...

Page 2: ...0 90 Spindle dimension M 10 Weight 3 0kg Features Dust Bag Easy Adjustment Centre Lines 2 SPECIFICATIONS MODEL NO BJG 641K 1 Lock on switch 2 Depth adjustment knob 3 Base 4 Bevel locking knob 5 Fence...

Page 3: ...n order to avoid a hazard Note Double insulation does not take the place of normal safety precautions when operating this tool The insulation system is for added protection against injury resulting fr...

Page 4: ...tool when you are tired 9 Secure work piece Use clamps or a vice to hold the work piece it is safer as it frees both hands to operate the tool 10 Remove adjusting keys and wrenches Always check that...

Page 5: ...ntenance and changing accessories Keep handles and switches dry clean and free from oil and grease 20 Have your tool repaired by an electrician or a power tool repairer This power tool complies with r...

Page 6: ...tips on the blade These situations also require replacing the blade How to Replace the Blade 1 Place your Biscuit Joiner upside down on a work bench 2 Loosen the allen key bolt and retaining cup at th...

Page 7: ...ng knob and height locking knob and set fence angle at 0 Rotate the height adjustment knob to slide the fence up or down until the indicator point is aligned with the desired dimension on the scale Re...

Page 8: ...l be stronger if you use multiple biscuits placed close together Loosen bevel locking knob and height locking knob and set fence angle at 0 Rotate the height adjustment knob to slide the fence up or d...

Page 9: ...is joined to the face of another board Attaching shelves to bookcases and inner support braces to frames are typical applications Actual cutting of a T joint is as simple as any other cut However it i...

Page 10: ...uit joiner into the power supply and prepare to cut the slot Slide the switch trigger to turn on your biscuit joiner and then push it down to extend the blade into the wood When the base assembly bott...

Page 11: ...all biscuit slots have been cut place a biscuit in each joint and dry assemble the work pieces Make sure each joint lines up and fits Finally disassemble the work pieces and place a bead of glue in ea...

Page 12: ...eces are the same thickness clamp securely to a work bench with the short sides up Set fence angle at 45 place your plate joiner on the work piece with the adjustable fence resting on the short side o...

Page 13: ...all times and prevent any foreign matter from entering If the housing of the biscuit joiner requires cleaning do not use solvents but a moist soft cloth only The grease in the gearbox will require rep...

Page 14: ...com au CARING FOR THE ENVIRONMENT Petrol tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way Please recycle where facilities exist Che...

Page 15: ...equency use If the tool has been operated on a supply voltage other than that specified on the tool If the tool shows signs of damage or defects caused by or resulting from abuse accidents or alterati...

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