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GENERAL SAFETY RULES

1. Keep work areas clean.

Cluttered work areas and benches can cause accidents.

2. Consider work area environment. 

Do not expose your equipment to high

humidity or rain. Do not use your equipment in damp or wet conditions. Keep
the work area well lit. Do not use your tool where there is a risk of causing fire
or explosion, e.g. in the presence of flammable liquids and gases.

3. Keep children away.

Do not allow children, visitors or animals to come near

the work area or to touch the equipment or accessories.

4. Dress appropriately.

Wear the appropriate protective clothing. Wear a protective

hair covering to keep long hair out of the way.

5. Guard against electric shock.

Prevent body contact with earthed or grounded

surfaces. Electrical safety can be further improved by using a high sensitivity (30
mA / 30 mS) residual current device (RCD).

6. Do not overreach.

Keep proper footing and balance at all times.

7. Stay alert.

Watch what you are doing. Use common sense. Do not operate the

equipment when tired.

8. Secure work piece.

If required, use clamps or a vice to hold the work piece.

9. Extension leads.

Before use inspect the extension leads and replace if

damaged. When using the equipment outdoors, only use extension leads
intended for outdoor use and marked accordingly.

10. Use appropriate equipment.

Only use the equipment as outlined within this

instruction manual. Do not force the equipment to the job of heavier duty
equipment. The equipment will do the job better and safer at the rate for
which it was intended. Do not force the equipment.

Warning!

The use of any accessory or attachment, or performance of any

operation with this equipment other than those recommended in this
instruction manual may present a risk of personal injury.

11. Check for damaged parts.

Before use carefully check the equipment and

power lead for damage. Check for misalignment and seizure of moving parts,
breakage of parts, damage to guards and switches and any other conditions
that may affect its operation. Ensure the equipment will operate properly and
perform its intended function. Do not use the equipment if any parts are
damaged or defective. Do not use the equipment if the switch does not turn it
on and off. Have any damaged or defective parts repaired or replaced by an
electrician or a power tool repairer. Never attempt any repairs yourself.

12. Unplug the equipment.

Unplug the equipment when it is not in use, before

changing any parts, accessories or attachments and before servicing.

13. Do not abuse the cord.

Never carry the equipment by its cord or pull it to

disconnect from the socket. Keep the cord away from heat, oil and sharp edges.

Summary of Contents for AWG-964

Page 1: ...Arc Welder 140 Amp Fan Cooled Operation Manual 3 Year Replacement Warranty AWG 964 CAUTION Read this operation manual before using this tool To view the full range visit www ozito com au 1010 ...

Page 2: ...rent 140 Amp Duty Cycle 25 80 Amp Electrode Size 2 3 2mm 1 Carry Handle 2 Current Setting Gauge 3 On Off Switch 4 Current Regulating Knob 5 Electrode Holder 6 Earth Clamp 7 Overload LED 8 Internal Cooling Fan not shown 9 Combination wire brush chipping hammer 10 Welding Mask 1 2 3 4 5 6 7 8 9 10 KNOW YOUR PRODUCT ...

Page 3: ...PECIFICATIONS TABLE OF CONTENTS INTRODUCTION SAFETY INSTRUCTIONS GENERAL SAFETY RULES OPERATION MAINTENANCE DESCRIPTION OF SYMBOLS CONTENTS WARRANTY Page 1 Page 2 Page 3 Page 3 Page 4 Page 7 Page 11 Page 11 Page 12 Page 13 ...

Page 4: ...lways use an approved extension lead suitable for the power input of this electrical equipment Before use inspect the extension lead for signs of damage wear and ageing Replace the extension lead if damaged or defective When using an extension lead on a reel always unwind the lead completely Use of an extension lead not suitable for the power input of the equipment or which is damaged or defective...

Page 5: ...ension leads intended for outdoor use and marked accordingly 10 Use appropriate equipment Only use the equipment as outlined within this instruction manual Do not force the equipment to the job of heavier duty equipment The equipment will do the job better and safer at the rate for which it was intended Do not force the equipment Warning The use of any accessory or attachment or performance of any...

Page 6: ...hould be supervised to ensure that they do not play with this equipment 18 Replacement of the supply cord If the supply cord is damaged it must be replaced by an electrician or a power tool repairer in order to avoid a hazard Under no circumstances should the housing of the welder be opened Always protect your eyes and face with a welding mask Wear appropriate protective clothing such as a welding...

Page 7: ...e electric arc generated by the INVENT MIG process gives direct heat and ultraviolet radiation It is essential that the eyes of the operator and bystanders are protected from the glare during welding ALWAYS USE A FACESHIELD OR WELDING HELMET FITTED WITH THE CORRECT GLASS FILTER Heat It is desiderable that welding gloves are worn whilst welding They will protect the hands from ultra violet radiatio...

Page 8: ...er is disconnected for the power supply before attaching electrodes into the holder 5 Electrodes Attach the electrode to the holder 5 Retract the holders clamp by squeezing the lever on the electrode holder Once retracted guide the thin unsheathed end of the electrode into the slot in the holder 5 Release the lever and ensure the electrode is securely clamped Warning Do not touch the electrode whi...

Page 9: ...e welder overheats the Thermal Overload Protection feature will automaticly shut down the welder The Welder will cease to weld and the Thermal Overload LED light will turn on This LED indication light is just to inform you that your welder is becoming too hot and requires to cool down to protect the internal components of the welder Do Not turn your welder Off as the welder has an internal cooling...

Page 10: ...he current supplied Observe the gauge on top of the welder for the current setting Prior to performing any welding the surfaces to be welded may need to be cleaned of dust rust grease paint and also slags from previous welding work performed Starting to weld BEFORE WELDING ENSURE THAT You have read the safety section of this manual All oil Petrol and flammable containers have been removed from the...

Page 11: ... broken the electrical path and the arc will extinguish Warning Failure to use a welding mask can result in eye flashing where your naked eye sees the arc Eye flashing is harmful and can damage your eyes Always look through the tinted glass of the welding mask when observing the arc The welding mask protects your face from the welding sprays and ultra violet rays produced by the arc The tinted gla...

Page 12: ...erson or by mishandling of the welder 11 DESCRIPTION OF SYMBOLS V Volts Hz Hertz Alternating current W Watts U0 Non load voltage I2 Current rating tW Load time tr Reset time ø Diameter U1 Rated AV input voltage with tolerance 10 IP Protection class Suitable for welding in an environment which has high risk of electric shock MAG welding Warning Symbol of single phase AV power and rated frequency I1...

Page 13: ...o com au Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way Please recycle where facilities exist Check with your local council authority for recycling advice Recycling packaging reduces the need for landfill and raw materials Reuse of recycled material decreases pollution in the environment Please recycle packaging where fac...

Page 14: ...uency use If the product has been operated on a supply voltage other than that specified on the product If the product shows signs of damage or defects caused by or resulting from abuse accidents or alterations If the product is disassembled or tampered with in any way Note Warranty excludes accessories and consumable parts such as welding masks and combination wire brush and chipping hammers YOUR...

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