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Ozito 120A, Instruction Manual

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Ozito 120A Instruction Manual Download Page 10

2

KNOW YOUR PRODUCT

CONTENTS

Know Your Product .......................................................................................  Page 2

Electrical Safety ...........................................................................................  Page 4

General Power Tool Safety Warnings ............................................................  Page 5

Welder Safety Warnings................................................................................  Page 7

Circuit Diagram ............................................................................................  Page 10

Maintenance ................................................................................................  Page 12

1

2

3

4

ACCESSORIES

1.  Earth Clamp

2.  Arc Electrode Holder

3.  Chipping Hammer/Wire Brush

4.  Welding Mask

Summary of Contents for 120A

Page 1: ...sional industrial or high frequency use WARRANTY OZITO Australia New Zealand Head Office 25 Fox Drive Dandenong South Victoria Australia 3175 ozito com au Inverter Arc Welder Earth Clamp Arc Electrode Holder Chipping Hammer Wire Brush Strap Handle Welding Mask Lens Assembly Fasteners 0321 IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WI...

Page 2: ... from the glare during welding ALWAYS use a face shield or welding helmets fitted with the correct glass filter Inspect the welder electrode and all connecting wires for damage worn insulation before each use and if any damage is found replace the damaged parts before use Used electrodes and welding material can be extremely hot immediately after welding Wait for the electrode and the material to ...

Page 3: ... negative output terminal Insert rotate the connector until it is firmly attached to the welder Note Only fully insulated lock type connectors should be used with the inverter welder terminals Electrodes and Earth Clamp WARNING DO NOT TOUCH THE ELECTRODE WHILE THE WELDER IS ON ALWAYS ENSURE THE WELDER IS SWITCHED OFF WHEN REPLACING ELECTRODES 1 Install the thin uncoated end of the electrode into t...

Page 4: ...ss the switch to the 0 position Note Check the rating of the circuit breaker on the supply and other appliances connected to the circuit The welder is a high powered device and it is recommended that it is the only appliance on the circuit to ensure it has enough power to operate Note If a 12A circuit is available it is recommended that the welder be connected to this WARNING DO NOT LEAVE THE SWIT...

Page 5: ...inform you that your welder is becoming too hot and requires to cool down to protect the internal components of the welder Do Not turn your welder Off as the welder has an internal cooling fan and this will assist your welder to cool down quicker Reducing the cooling time will enable you to get back to your welding job quicker Depending on how many Amps or how heavy the welding you are doing the c...

Page 6: ...se and the weld metal comes across in large irregular blobs and gives a rough surface finish to the weld A short arc is essential if a high quality weld is to be obtained but a excessively short arc will cause sticking of the electrode and result in poor quality welds For down hand welding is to have an arc length no greater than the diameter of the electrode Electrode Angle The angle that the ele...

Page 7: ...ff Check on off switch is in the on position Power supply fault Test power supply with another product avoid using extension leads Circuit breaker tripped Check the rating of the circuit breaker on the supply and other appliances connected to the circuit The welder is a high power device and it is recommended that it is the only appliance on the circuit to ensure it has enough power to operate Dif...

Page 8: ...se of recycled material decreases pollution in the environment Please recycle packaging where facilities exist Check with your local council authority for recycling advice CARING FOR THE ENVIRONMENT SPARE PARTS Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse For further information or any parts not listed here visit www ozito com au or contact Ozito Custome...

Page 9: ...IAW 120 0321 MIN MAX ON THERMAL OVERLOAD PROTECTION ALLOW WELDER TO COOL DOWN A CURRENT 120A INVERTER ARC WELDER INVERTER ARC WELDER 120A MAINTENANCE MANUAL ...

Page 10: ...Page 2 Electrical Safety Page 4 General Power Tool Safety Warnings Page 5 Welder Safety Warnings Page 7 Circuit Diagram Page 10 Maintenance Page 12 1 2 3 4 ACCESSORIES 1 Earth Clamp 2 Arc Electrode Holder 3 Chipping Hammer Wire Brush 4 Welding Mask ...

Page 11: ...NVERTER ARC WELDER 3 ONLINE MANUAL Scan this QR Code with your mobile device to take you to the online manual 5 AC Power Cord 6 On Off Switch 7 Current Control Dial 8 Negative Output Terminal 9 Positive Output Terminal 10 Digital Display 11 Power ON LED 12 Thermal Overload LED INVERTER ARC WELDER 11 12 10 9 5 6 7 8 ...

Page 12: ... on the rating plate Note The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand Using an Extension Lead Always use an approved extension lead suitable for the power input of this tool Before use inspect the extension lead for signs of damage wear and ageing Replace the extension lead if damaged or defective When using an extension lead on a reel always unwind...

Page 13: ... the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and ...

Page 14: ...ccidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged hav...

Page 15: ...he welding leads or the power cord to move the welder Ensure the welding materials are securely clamped down fastened before welding Always place electrode holder and clamp on flat stable surface when not in use Never put the electrode holder and the electrode down until the welder is switched off Store all spare electrodes in a safe place away from the welding area Welding materials with contamin...

Page 16: ...ccurs when the equipment is connected to the mains power supply in a residential domestic low voltage power network an electromagnetic filter may be required The Welding cables should not be modified and kept as short as possible Nearby cables and equipment may need to be moved or shielded Fumes Toxic gases are given off during the ARC welding process which may collect in the welding area if the v...

Page 17: ...se make sure that there is no welding working position nearby the welding working position equip with the fire extinguisher all around Welding is always classified as hot work so pay attention to fire safety regulations during welding and after it Remember that fire can break out from sparks even several hours after the welding work is completed Protect the environment from welding splatter Remove...

Page 18: ... 2 FAN2 4 4 2 2 3 3 1 1 BG1 K1 AC1 AC2 E 1 D 2 DP 3 C 4 G 5 B 7 D3 8 D2 9 F 10 A 11 D1 12 D1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 11 14 14 15 46 16 16 17 17 18 18 19 19 20 20 U2 R8 1 2 3 4 SWIM C5 R1 5V E D C G D1 A F D2 D3 B R5 R3 R2 1 3 2 V V GND IN OUT U1 C3 5V R4 D E A F C G C6 5V R6 D3 D2 D1 C4 R7 1 2 A C1 C2 2MT2 2C5 2C1 2C2 2C4 2R1 2MT1 1U 275V X2 15V R5 R6 Z2 D9 D6 D12 ...

Page 19: ...2 R1 L1 R8 R24 R10 R4 R25 R13 R23 D15 R22 R15 R31 C10 12 13 14 U2D R21 R11 R14 R18 R17 R1 R27 R16 10 9 8 U2C 3 2 1 4 11 U2A 5 6 7 U2B R29 Q3 R19 R26 C3 15 C5 C6 C2 5 R2 Q4 R12 5 D2 D10 15 C1 R20 2 C4 R7 5V R30 15 5V VR2 RP1 5 D1 5V 5 15 O 1 VR 2 IR 3 T 4 G 5 QO 6 VC 7 Vre 8 IC1 5V R3 D13 R9 R28 Q5 D14 C7 1 2 3 4 5 CN1 R66 R63 R2 C3 VR1 TEST 5V 1 2 R 1 2 R 15 R8 D6 D8 C8 C9 C9 5V ...

Page 20: ... switch off the tool and make sure that it is secured in such a way that it cannot be started up again by any unauthorised person Store the tool in a dry location which is not accessible to unauthorised persons Supply Cords If replacement of the supply cord is necessary this has to be done by a certified electrician in order to avoid a safety hazard Note Ozito Industries will not be responsible fo...

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