background image

   

   
   

4   

Oz   Charge   GRUNT   Series   Workshop   Charger   Owner’s   Manual      -­‐   V1.0   04/16

   

   

OZ   CHARGE   GRUNT   SERIES   –   WORKSHOP   BATTERY   CHARGER   

CONTROL  LAMPS  &  ERROR  DESCRIPTIONS  

The   control   lamps   on   the   top   of   the   charger   indicate   different   operating   and   error   statuses:   
   

Orange   LEDs   indicate   the   selected   charger   function   
Green   LEDs   indicate   that   the   battery   has   finished   charging   
The   red   LED   indicates   an   error   

   

LED   

STATUS   

DESCRIPTION   

ACTION   

   

Blinking   

Charger   setting   for   this   
LED   has   been   selected   

   

   

Alternate   blinking   

Incorrect   battery   voltage   
has   been   selected   

Set   the   correct   battery   
voltage   (see   page   6)   

   

Steady   light,   orange   dimmed   

Charging   program   has   
been   selected,   but   no   
battery   is   connected   

Connect   battery   or   set   
power   supply   function   

   

Steady   light   

Battery   is   fully   charged   

Battery   can   be   
disconnected   and   used   

   

CHARGING  PROCESS  

Batteries   are   charged   fully   automatically,   monitored   by   a   micro-­‐processor   with   a   three-­‐stage   (four-­‐stage   for   
Standard   Type   batteries)   charge   characteristic   for   optimum   and   gentle   treatment   of   the   batteries.   After   connecting   
the   battery   to   the   PWC,   the   charging   parameters   for   the   battery   can   be   adjusted   by   selecting   the   type   of   battery   
(Standard   or   Gel/AGM).   For   the   OC-­‐W122470P   model,   you   can   select   these   battery   type   for   12V   or   24V.   Please   
ensure   you’ve   selected   the   correct   charge   output   to   suit   your   application.   

   

Bulk   Charge   -­‐   Charging   with   constant   current   (Orange   LED   lights   up)   

The   maximum   charging   current   is   used   to   charge   the   battery,   depending   on   its   charged   status,   so   as   to   store   as   much   energy   as   
quickly   as   possible   in   the   battery.   If   a   battery   that   has   been   totally   discharged   is   attached   to   the   charger,   the   charger   will   start   
charging   with   reduced   energy   to   avoid   damaging   the   battery.   Once   the   main   charging   voltage   has   been   reached   14.4V   (28.8V)   
to   14.7V   (29.4V)   ,   depending   on   the   type   of   battery,   the   charger   switches   to   the   next   charging   phase.   
   

Absorption   Charge   -­‐   Charging   with   constant   voltage   (Orange   LED   lights   up)   

The   battery   becomes   fully   charged   in   this   phase.   Voltage   is   maintained   at   14.4V   (28.8V)      (when   set   to   Gel/AGM)   or   14.7V   
(29.4V)      (when   set   to   Standard).   As   the   charge   increases,   the   current   continuously   decreases   and   approaches   a   lower   limit   that   
depends   on   the   type   and   size   of   the   battery.   As   soon   as   it   drops   below   this   value   or   exceeds   the   set   minimum   charging   period   
the   charger   switches   to   Float   mode   (or   Equalisation   Charge   if   the   Standard   battery   type   is   selected).   

   
Equalisation   Charge   –   Restores   full   capcity   (Orange   LED   lights   up)      -­‐   Standard   setting   only   

A   well   proven   process   that   carefully   overcharges   the   battery   to   restore   its   full   capacity.   The   Equalisation   stage   occurs   
for   Standard   Battery   type   selection   only.   During   this   stage,   the   voltage   will   be   maintained   at   15.5V   (31V)   for   around   
1   hour   before   switching   to   Float   mode.

   

   
Float   -­‐   Maintenance   charging   with   reduced   voltage   (Green   LED   lights   up)   

The   charging   voltage   is   reduced   to   13.8V   (27.6V)   in   order   to   maintain   the   charge   for   an   unlimited   period   of   time,   
whereby   the   physically   induced   self-­‐discharge   is   compensated   and   the   battery   is   maintained   in   a   fully   charged   state   
until   it   is   disconnected.

      

Summary of Contents for GRUNT Series

Page 1: ...OWNER S MANUAL Model OC W12120P 12V 120A Model OC W122470P 12V 70A 24V 60A ...

Page 2: ...arger to your battery 3 Connecting the battery charger to Mains Power 240Vac 3 CONTROL LAMPS ERROR DESCRIPTIONS 4 CHARGING PROCESS 4 CHARGING CURVES 5 Charging curve Standard batteries 5 Charging curve GEL AGM batteries 5 TECHNICAL SPECIFICATONS 6 TYPES CELLS RATED CAPACITY 6 TROUBLESHOOTING 7 MAINTENANCE AND SERVICE 8 Regular inspections 8 MOUNTING 9 2 YEAR PRODUCT WARRANTY 10 WHAT S INCLUDED IN ...

Page 3: ...door use only and should never be exposed to water rain snow liquids etc Do not attempt to use the charger if it has been dropped or damaged Do not attempt to use the charger if the cables or plugs are damaged If battery acid contacts your skin or clothing wash immediately with soap and water If acid enters your eye immediately flush the eye with running cold water for at least 10 minutes and seek...

Page 4: ...or or fuel lines If Positively Earthed FIRST Connect the Black Crocodile clip or optional ring terminal lead to the battery terminal and then connect the Red Crocodile clip or optional ring terminal lead to the vehicle s chassis DO NOT connect the Red lead to the carburetor or fuel lines Connecting the battery charger to Mains Power 240Vac The charger will automatically start when AC power is conn...

Page 5: ...e battery depending on its charged status so as to store as much energy as quickly as possible in the battery If a battery that has been totally discharged is attached to the charger the charger will start charging with reduced energy to avoid damaging the battery Once the main charging voltage has been reached 14 4V 28 8V to 14 7V 29 4V depending on the type of battery the charger switches to the...

Page 6: ...r to the charging graphs below for the different charge modes Note The equalisation charge only occurs if the Standard battery type option is selected Charge Graph POWER SUPPLY MODE 13 7VDC The Workshop Chargers have a 13 7VDC power supply mode which can be activated by using the Mode Select button Refer to the specifications on page 6 EXAMPLE BATTERY CONNECTIONS 12V Battery single battery 24V Bat...

Page 7: ...es Power Supply Mode 13 7VDC 100Amps OC W12120P 13 7VDC 60Amps OC W122470P Frequency on supply voltage AC 45 Hz to 65 Hz Standby current from the battery 2 mA Recommended mains fuses C10 Mains cables Rubber cable with Neutrik coupler Schuko plug 1 5m Battery cables available 2 x 25mm2 3m with terminal clamps 200A OC W12120P 2 x 10mm2 3m with terminal clamps 200A OC W122470P IP Code IP21 When mount...

Page 8: ...the Neutrik AC plug connected Is the charger plugged into the socket Please check again Orange LED is only dimly lit If Orange LED is definitely not lit up please contact the service team Lock Neutrik blue plug Plug charger into socket Switch on the mains fuse 1 Check if the battery is in Maintenance Charging mode 2 Check if correct Battery volatge type has been selected Is the mains fuse in order...

Page 9: ... the charger externally undamaged and unopened Have you ensured that the charger is not in contact with water oil or other liquids WARNING Always check the charger and the cable for damage each time before using the device Do not use a damaged device or a device with a damaged attachment cord Have this fixed immediately Always have the device checked if it has come into contact with liquids Have t...

Page 10: ...batteries The charger must be protected against the effects of dust and moisture Ensure that the fan can freely suck in cooling air Do not install the charger directly next to or above flammable materials Mount the charger on an even horizontal or vertical surface The four openings on the rubber feet are used for mounting the charger Please use bolts of 5 mm diameter Example of mounting the charge...

Page 11: ...fe shipment To prove that the product is under warranty the customer should enclose a copy of their receipt for proof of purchase It is recommended that returned products be sent by registered mail as Zylux Distribution Pty Ltd Oz Charge accepts no responsibility liability for goods lost or damaged in transit Exclusions If upon receiving a product for repair and if testing and examining the produc...

Page 12: ... ...

Reviews: