OXO MVP12-RC Series Owner'S Manual Download Page 25

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OM-226 167 Page 23

Quantity

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 7-1. Complete Assembly (Continued)

010 910

Washer, Flat .406 Id X 0.812 Od X.065T Stl Pld Ansi.375

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . .

172 919

Knob, Brake Adjust

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

209 450

Nut, Hub

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 430

Grommet, Rbr .750 Id X 1.500 Od X .313 Thk .094 Grv

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

222 432

Grommet, Rbr 1.250 Id X 1.750 Mtg Hole .094 Groove

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

222 431

Grommet, Rbr .625 Id X 1.125 Od X .375 Thk .125 Grv

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

222 252

Insulator, Feeder Motor Mount

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

010 143

Clamp, Nyl .375 Clamp Dia X.500 Wide .203 Mtg Hole

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

222 434

Cable Tie Mount, Adhesive Back

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 279

Knob, Pointer .125 Shaft

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 274

Window, Meter Option

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190 113

Circuit Card Assy, Motor Control

. . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

213 044

Circuit Card Assy, Control W/Trigger Hold

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . .

222 429

Spacer, Nylon Hex

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

098 691

Stand

−

Off, No 6

−

32 X .500 Lg .250 Hex Stl M&F

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . .

115 443

Stand

−

Off, No 6

−

32 X .750 Lg .250 Hex Al M&F

. . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . .

222 433

Stand

−

Off, No 6

−

32 X 1.250 Lg .250 Hex Brs M&F

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . .

222 438

Screw, 010

−

32 X .63 Pan Hd

−

Phl Sst

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 439

Screw, 010

−

32 X .25 Pan Hd

−

Phl Sst Sems Intl T

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . .

222 440

Screw, 006

−

32 X .37 Pan Hd

−

Phl Sst Sems Intl T

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . .

222 423

Screw, 008

−

32 X .37 Pan Hd

−

Phl Sst Sems Intl T

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . .

121 271

Screw, 250

−

20 X .50 Soc Hd

−

Hex Gr8 Pln Lkg Patch

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . .

223 852

Screw, 250

−

20 X .62 Hex Hd

−

Pln Gr8 Pld

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . .

143 480

Screw, 006

−

32 X .62 Soc Hd

−

Hex Gr8 Pld

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . .

605 463

Screw, 008

−

32 X .50 Flathd

−

Slt Stl Pld

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

163 163

Screw, 250

−

20 X .50 Hex Hd

−

Pln Sst Pln T18

−

8 302

−

305

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . .

605 472

Screw, 006

−

32 X .50 Flat Hd

−

Slt Stl Pld

. . . . . . . . . . . . . . . .

. .

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605 787

Washer, Tooth.512 Id X 0.900 Od X .045T Stl Pld Int.500 A

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. .

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602 211

Washer, Lock .318 Id X 0.586 Od X .078T Stl Pld Split.312

. . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . .

602 242

Washer, Flat .375 Id X 0.875 Od X .083T Stl Pld

. . . . . . . . . . . . . . . .

. .

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602 239

Washer, Flat .250 Id X 0.562 Od X .065T Stl Pld

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . .

602 207

Washer, Lock .255 Id X 0.489 Od X .062T Stl Pld Split.250

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . .

222 284

Washer, Shldr.260 Id X 0.513 Od X .188T .312 Od X .063t Nyl

. . . . . . . . . . . . . . . .

. .

. . . . . . . .

006 894

Washer, Tooth.142 Id X 0.288 Od X .017T Stl Int #6 A

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . .

129 181

Nut, 006

−

32 .31Hex .17H Stl Pld W/Ext Tooth Wshr

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . .

156 734

Nut, 010

−

32 .31Hex .13H Stl Pld Sem Cone Wshr.38D

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

604 537

Nut, 312

−

18 .56Hex .28H Stl Pld

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

173 131

Nut, 500

−

13 Lh Stl Pld

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 248

Insulator, Feeder Bottom

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 249

Insulator, Feeder Door

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 250

Insulator, Feeder Side

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 251

Insulator, Feeder Wire Roll

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 253

Insulator, Contactor Back Panel

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222 465

Label, Flag USA

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112 523

Label, Rating Card Code 4 Wirefeed

. . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

174 868

Label, OXO 5in. Dia.

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134 327

Label, Warning General Precautionary Static&Wire Fe

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

196 956

Label, Warning Electric Shock And Pinch Wordless

. . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . .

039 116

Label, High Voltage Test And Ground Ok

. . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

When ordering a component originally displaying a precautionary label, the label should also be ordered.

Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Summary of Contents for MVP12-RC Series

Page 1: ...MVP12 RC XXX OM 226 167A August 2005 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder ...

Page 2: ... au fonctionnement et à l entretien de l appareil 7 2 4 Principales normes de sécurité 8 2 5 Information sur les champs électromagnétiques 8 SECTION 3 INSTALLATION 9 3 1 Specifications 9 3 2 Installing And Aligning Wire Guide And Drive Rolls 10 3 3 Connecting Welding Gun 11 3 4 Connecting Shielding Gas 11 3 5 Connecting Weld Cable And 14 Pin Plug 12 3 6 Installing And Threading Welding Wire 13 SEC...

Page 3: ...10 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach prop...

Page 4: ...ombustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby FLYING METAL can injure eyes D Welding chipping wire brushing and grinding cause sparks and flying metal As welds cool they can throw off slag D Wear approved safety glasses with side shield...

Page 5: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly correct any interference problem resulting from the installa tion D If notified by the FCC about interference stop using the equipmentat once D Have the installation regularly checked and maintaine...

Page 6: ...A Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 there are 10 Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov 1 6 EMF Information Considerations About Welding And The...

Page 7: ...ion selon la norme OSHA 29 CFR 1910 147 voir normes de sécurité D Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l opérateur et les normes nationales provinciales et locales D Toujours vérifier la terre du cordon d alimentation Vérifier et s assurer que le fil de terre du cordon d alimentation est bien raccordé à la borne de terre du section...

Page 8: ...ble de ses poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et prévoir un détecteur d incendie et un ex tincteur à proximité DES PARTICULES VOLANTES peuvent blesser les yeux D Le soudage l écaillement le passage de la pièce à la brosse en fil de fer et le meulage génèrent des étincelles et des particules ...

Page 9: ...s interférences avec les équipe ments de radio navigation et de communica tion les services de sécurité et les ordinateurs D Demander seulement à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l instal lation D L utilisateurest tenu de faire corriger rapidement par un électri cien qualifié les interférences résultant de l installation D Si le FCC sig...

Page 10: ... Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux régionaux le téléphone de la région 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Considérations sur le soudage et les effets de basse fréquence et des champs magnétiques et électriques Le courant de soudage pendant son passage dans le...

Page 11: ...apacity MVP12 RC XXX 24 42 Volts DC Constant Voltage CV 500 A Solid Wire 023 5 64 in 0 6 2 0 mm Flux Cored 030 5 64 in 0 8 2 0 mm Max Spool Size Wire Speed Overall Dimensions Net Weight Gun Recommendation 12 in 305 mm 44 lb 20 kg 50 750 IPM 1 3 19 1 m min H 13 1 2 in 343 mm W 9 7 8 in 251 mm D 18 3 4 in 476 mm 40 lb 18 1 kg OXO APX30 or OXO APX40 Notes ...

Page 12: ...as close to drive rolls as possible without touching Tighten screw 6 Outlet Wire Guide Install using 1 2 in socket or driver Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 7 Drive Roll Securing Nut 8 Drive Roll 9 Wire Guide 10 Welding Wire 11 Drive Gear Insert allen wrench and turn screw in or out until drive roll groove lines up with ...

Page 13: ...outer ring 4 Gun Trigger Plug 5 Gun Trigger Plug Adapter 6 Trigger Receptacle 1 2 3 4 5 Internal Side View 6 Front View 1 3 4 Connecting Shielding Gas 804 318 A 1 Gas Hose With 5 8 18 Right hand Thread Fittings Customer Supplied 2 Shielding Gas Cylinder 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding Tools Needed 5 8 in 1 2 3 4 Rear View ...

Page 14: ...d 14 Pin Plug 1 User Suppled Weld Cable Follow wire manufacturer s recom mendationsfor weld cable polarity 2 User Suppled Female Connector 3 User Supplied Male Connector 4 14 Pin Plug 5 Weld Cable From Wire Feeder 804 317 A Rear View 5 2 1 3 4 Notes ...

Page 15: ...ool Threading Welding Wire 3 Pressure Assembly Adjustment Knob Lay gun cable out straight Open pressure assembly Hold wire tightly and cut off end Push wire through guides into gun Close and tighten pressure assem bly Press Jog switch until wire comes out gun Feed wire against wooden surface and tighten knob so wire does not slip Cut off wire and close door Tools Needed 9 16 in Pull and hold wire ...

Page 16: ... or low wire speed range 4 Soft Start or Slow Run In Control Use control to adjust slow run in speed 5 Soft Start or Slow Run In Switch Press right side of the switch turns on soft start slow run in to feed weld wire into place more slowly than se lected wire speed 6 Trigger Hold Switch Press the right side of the switch turns trigger hold on to weld without holding gun trigger throughout the weld...

Page 17: ... Controls Rear Panel The Flowmeter Pre Flow Post Flow Burnback Timer Controls and Voltage Sensing Lead Con ection are not present on this model 1 Power Control Switch 2 10 Amp Circuit Breaker Rear Control Panel 1 2 804 319 A ...

Page 18: ...ed Or Unreadable Labels Replace Damaged Gas Hose Repair Or Replace Cracked Cables And Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection 804 319 A Y Turn Off wire feeder and welding power source Stop engine on welding generator 1 10 Amp Circuit Breaker 10 Amp circuit breaker protects wire feeder from overload Correct prob lem and reset circuit breaker 1 ...

Page 19: ... see Parts Listing Clean or replace dirty or worn drive roll see Section 3 2 Remove weld spatter around nozzle opening Replace contact tip or liner See gun Owner s Manual Have Factory Authorized Service Agent check drive motor and control board PC1 Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connection at wire feeder Check gun trigger leads and trigg...

Page 20: ...OM 1500 8 Page 18 SECTION 6 ELECTRICAL DIAGRAM 225 780 A Figure 6 1 Circuit Diagram For Wire Feeder ...

Page 21: ... Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERENCE CHART ...

Page 22: ... at end of Parts List 63 64 23 24 86 95 85 2 77 3 85 85 1 78 78 78 94 48 11 42 20 12 95 41 42 73 76 93 68 71 25 63 90 91 82 96 88 21 53 52 51 50 14 15 38 79 19 52 51 49 80 3 85 3 49 52 53 85 85 8 97 65 87 84 79 67 92 92 90 91 82 13 78 73 72 93 75 75 93 1 94 94 89 Transformer Relay Mounting Figure 7 1 Complete Assembly ...

Page 23: ... 21 804 329 A 4 1 55 56 57 58 59 60 61 62 47 83 70 79 74 10 66 27 33 45 39 16 7 79 22 69 22 69 22 17 28 46 36 35 44 43 40 41 34 37 38 31 32 30 29 81 46 79 54 94 9 94 18 42 5 6 94 Rear Control Panel Reverse Angle 79 26 ...

Page 24: ...1 Bus Bar Cop 188 X 75 X 6 25 L Shaped 1 26 039 759 Rcpt Tw Lk Flg Out Mdgt 2P2W 15A 125V Ml 1R 1 27 M1 222 266 Motor Gear Box Assy 1 28 210 256 Drive Roll Carrier Assembly 1 29 172 076 Carrier Drive Roll W Components Keyed 24 Pitch 1 30 092 865 Key Stl 1215 1230 X 750 1 31 605 308 Ring Rtng Ext 500 Shaft X 035 Thk 1 32 079 625 Washer Wave 500 Id X 0 750 Od X 015T Stl Lbs 2 33 201 557 Pressure Arm...

Page 25: ...lt Stl Pld 2 85 163 163 Screw 250 20 X 50 Hex Hd Pln Sst Pln T18 8 302 305 12 86 605 472 Screw 006 32 X 50 Flat Hd Slt Stl Pld 2 87 605 787 Washer Tooth 512 Id X 0 900 Od X 045T Stl Pld Int 500 A 1 88 602 211 Washer Lock 318 Id X 0 586 Od X 078T Stl Pld Split 312 1 89 602 242 Washer Flat 375 Id X 0 875 Od X 083T Stl Pld 1 90 602 239 Washer Flat 250 Id X 0 562 Od X 065T Stl Pld 5 91 602 207 Washer ...

Page 26: ... 030 in 0 8 mm 223 826 053 695 V Grooved 056 192 222 787 035 in 035 in 0 9 mm 223 827 053 700 V Grooved 056 192 222 787 045 in 045 in 1 2 mm 223 828 053 697 V Grooved 056 193 222 787 052 in 052 in 1 3 mm 223 829 053 698 V Grooved 056 193 222 466 1 16 in 062 in 1 6 mm 223 830 053 699 V Grooved 056 195 222 466 3 64 in 047 in 1 2 mm 223 831 053 701 U Grooved 056 193 222 466 035 in 035 in 0 9 mm 223 8...

Page 27: ...ufacturer but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufacturer or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment wh...

Page 28: ...rial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams Contact the Delivering Carrier to Resources Available Owner s Record File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipme...

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