oxford diffraction KMW200CCD User Manual Download

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TROUBLE SHOOTING

KMW200CCD

Version 1.1

USER MANUAL

KMW200CCD Chiller v1.1

Page

9. Trouble Shooting

Symptom Fault

Solution

Pump stops after about
10 seconds and the red
LEVEL light is
illuminated

Water level in the reservoir is too low Fill the reservoir with water

(refer to the MAINTENANCE
INSTRUCTIONS chapter)

Pump stops after about
10 seconds and the red
FLOW light is
illuminated

Rate of water flow is too low

Clean the water filter (refer to
the MAINTENANCE
INSTRUCTIONS chapter)

Red TEMP light
illuminated and
KMW200CCD stops
working after 10
minutes

Temperature of the water in the
water reservoir exceeds 18

Cool the water in the water
reservoir

Fuses

Designators Value

Package

Location

315mA / 250V

5x20mm

Inside KMW200CCD (PCB)

6.3A / 250V

5x20mm

Inside KMW200CCD (PCB)

Summary of Contents for KMW200CCD

Page 1: ...0CCD Water Chiller Unit for CCD Detectors January 24 2003 Version 1 1 Oxford Diffraction Limited 20 Nuffield Way Abingdon Oxfordshire OX14 1RL UK Tel 44 0 1235 532132 Fax 44 0 1235 528005 http www oxford diffraction com ...

Page 2: ...hat the product has not been exposed to any hazardous contamination or that appropriate decontamination procedures have been carried out so that the product is safe to handle Care has been taken to ensure the information in this manual is accurate and at an appropriate level Please inform Oxford Diffraction if you have any suggestions for corrections of improvements to this manual This users manua...

Page 3: ...pply 5 4 Technical Description 6 4 1 Overview 6 4 2 Operating Principles 7 4 2 1 Water Conditioning Check 7 4 3 Interfaces 9 4 3 1 Water Supply 9 4 3 2 Electrical Connections 10 5 Handling Installation Storage and Transit Information 11 5 1 Reception and Handling 11 5 1 1 Delivery 11 5 1 2 Unpacking 11 5 1 3 Weights Dimensions and Lifting Points 11 5 2 Installation and Setting to Work 12 5 2 1 Pre...

Page 4: ...troduction 17 7 2 Annual Maintenance Schedule 17 8 Maintenance Instructions 18 8 1 Filling the Reservoir with Water 18 8 2 Cleaning the Water Filter 18 9 Trouble Shooting 20 10 Spares 21 11 Additional Information 22 11 1 Drawings 22 EW 02 02 001 B KMW200CCD Water Chiller Unit Electrical Connection Scheme 22 12 CE Conformity Notice 23 ...

Page 5: ...potential hazard which may result in injury or death CAUTION Indicates a potential hazard which may result in damage to equipment Warning symbols on the equipment are Protective conductor terminal Earth ground terminal CAUTION Risk of electric shock CAUTION Refer to accompanying documents See original manufacturers manuals for further safety data on third party equipment supplied with the system A...

Page 6: ...or modify equipment unless you are qualified and authorised to do so and you are fully conversant with its operation and potential hazards or have total assurance through your local electrical permit to work system that the equipment has been made safe Make sure that the mains supply is fused at an appropriate rating and that it can be isolated locally via a clearly labelled clearly visible and ea...

Page 7: ...ed personnel should attempt to dismantle modify or repair equipment Water connections should be made and tested in accordance with any local and national safety regulations 1 5 Moving Parts There are a number of moving parts in the system which are powered by electric motors Warning Injury could result if clothing or body parts become caught in moving mechanisms Keep clothing hands etc away from m...

Page 8: ...ely to operate the system or come into contact with any of the system components should read the SAFETY section of the manual This provides basic information aimed at highlighting the safety hazards associated with the equipment The purpose of this manual is to explain how to operate the equipment explain how to interface to the equipment list performance characteristics of the equipment describe ...

Page 9: ...Performance Data Water flow 1 0 l min Water temperature 12 14 C Temperature stability 2 C Water reservoir capacity 20 l 3 3 Electrical Services Power connection 1 N AC 230V 50 60 Hz Maximum power consumption 450 W Maximum mains current 2 5 A CCD output power consumption Up to 450 W Main fuse T2 5 A 3 4 Water Supply Reservoir water Optically clear neutral pH de ionised water Connections Designed fo...

Page 10: ...etal cabinet containing a water reservoir a compressor with a radiator and control circuitry Controls and indicators are located on the front panel of the chiller Electrical connections are located on the side of the chiller with water connections and an overflow pipe being located on the back of the chiller Outlet Inlet Overflow Mains CCD output Figure 4 1 2 Side and Back Views of the KMW200CCD W...

Page 11: ...e and water level sensors inside the water reservoir 2 A flow sensor 3 The water pump 4 The compressor Refer to Figure 4 2 1 for a schematic diagram of the control circuit Lamps Logic PCB Flow sensor DRG NO DRAWN BY APPROWED BY TITLE FILE DATE REV SHE ET 1 of 1 A No Appr Date R S KMW200CCD water chiller unit Electrical block scheme KUMA workgroups electronics KMW 200CCD 10 2002 Mains filter MAINS ...

Page 12: ... or the water level in the reservoir is too low The pump stops after 10 minutes if the water temperature in the water reservoir exceeds 18 C The state of the unit is displayed on four status lights on the front panel Figure 4 2 2 Water Conditioning Check Routine of the KMW200CCD READY Lamp ON CCD output ON Key switch ON Pump ON Flow Level Temperature READY Lamp OFF CCD output OFF Sensor s subrouti...

Page 13: ...ne Flow Chart 4 3 Interfaces 4 3 1 Water Supply Two water connections are located on the back panel of the KMW200CCD The connectors are combined with manual valves and filters The connectors are screw type and are designed for pipes of size 10 x 3 mm Flow Level Temp Wait 10 sec Wait 10 min Flow Level Temp TRUE FALSE ...

Page 14: ...6 Pump and compressor powering B J3 2 7 CCD socket A J4 1 8 CCD socket B J4 2 CON2 16 Temperature sensor A J5 3 15 Temperature sensor B J5 2 14 Flow sensor GND J5 1 13 Flow sensor SIGNAL J6 3 12 Level sensor A J6 2 11 Level sensor B J6 1 10 Not connected 9 Not connected 8 Flow sensor 5V J7 1 7 Lamp common J8 3 6 Not connected 5 Not connected 4 LEVEL status light J9 2 3 TEMP status light J9 1 2 FLO...

Page 15: ... WARNING The packing crate is heavy and could cause serious injury and damage to the equipment if not handled correctly Use suitable lifting equipment and procedures Only lift the packing case from the bottom CAUTION Do not remove the equipment from the packing crate until it has been moved to its designated installation site The equipment has been carefully packed to protect the equipment from da...

Page 16: ...em Layout The minimum distance between the back or side of the casing and other equipment must be greater than 30 cm Do not place the KMW200CCD close to any other heat producing equipment 5 2 1 3 Electrical Services The electrical supply must conform to the requirements stated in the SPECIFICATIONS section of this manual Locate the electricity supply close to the system and provide Phase L Neutral...

Page 17: ...d Diffraction CCD detector Mains power cable for KMW200CCD Water pipes x2 thickness 10 x 3 mm 5 2 2 2 Setting up Procedures 1 Connect the water pipes between the CCD detector and the KMW200CCD Refer to figure 5 2 2 NOTE Water can flow through the Oxford Diffraction CCD detector in either direction Figure 5 2 2 Water pipe connection between KMW200CCD Sapphire series and Onyx CCD detectors 2 Remove ...

Page 18: ...overflow pipe 5 Refit the water fill cover on the KMW200CCD 6 Open the manual valves on the side of the KMW200CCD CAUTION When inserting the CCD detector power supply cable into the KMW200CCD ensure that the connectors are pushed home firmly 7 Connect the power cable for the CCD detector between the connector on the CCD detector power supply and the socket marked as CCD on the KMW200CCD Refer to f...

Page 19: ...1 Page 15 5 3 Storage Before installation commences or when the system is not being used for extended periods store the KMW200CCD in accordance with the environmental conditions for temperature and humidity stated in the SPECIFICATIONS section of this manual Always store the KMW200CCD chiller in a secure room ...

Page 20: ...e front panel The KMW200CCD is switched on off using the mains key switch There are four indicator lights marked Ready Flow Level and Temp The four lights flash when the chiller is performing its automatic water conditioning check When the chiller is operating correctly the green Ready light illuminates and the three red lights go out A temperature gauge indicates the temperature of the water in t...

Page 21: ...d the HEALTH AND SAFETY INFORMATION at the beginning of this manual Planned maintenance that can be performed by the user is limited to cleaning the water filters Other maintenance tasks that the user can perform e g replacing bulbs in the indicator lights and filling the reservoir with distilled water are carried out as required Other tasks should be carried out by the user s authorised service r...

Page 22: ...oltages are present on the KMW200CCD s terminals when the power is on Rotating parts are exposed when the top of the KMW200CCD is removed when the power is on 3 Place a bucket beneath the overflow pipe of the KMW200CCD chiller unit 4 Remove the water fill inlet cover WARNING Do not allow water to splash on the electrical circuits of the KMW200CCD Failure to prevent water coming into contact with t...

Page 23: ...lter 8 Clean the filter under clean running water 9 Place the filter back in the filter cover 10 Check the position of the washer is correct inside the nut 11 Screw the filter cover into the upper retaining nut 12 Screw on the lower retaining nut 13 Open the outlet and inlet valves 14 Re connect the plug to the mains power supply 15 Switch on the KMW200CCD 16 In order to de aerate the filter unscr...

Page 24: ...NCE INSTRUCTIONS chapter Pump stops after about 10 seconds and the red FLOW light is illuminated Rate of water flow is too low Clean the water filter refer to the MAINTENANCE INSTRUCTIONS chapter Red TEMP light illuminated and KMW200CCD stops working after 10 minutes Temperature of the water in the water reservoir exceeds 18 C Cool the water in the water reservoir Fuses Designators Value Package L...

Page 25: ...L KMW200CCD Chiller v1 1 Page 21 10 Spares Part Number Description EA 04 00 015 A Multi LED 12V red EA 04 00 016 A Multi LED 12V green EA 10 00 002 A Fuse T315mA 250V 5x20mm EA 10 00 010 A Fuse T6 3A 250V 5x20mm EA 11 00 017 A Control board ...

Page 26: ...ensor Flow sensor GEMS FT 110 173936 VCC GND FLOW SENSOR OUTPUT red w hite blac k 10 13 14 15 16 5 6 1 2 3 4 9 1 2 Key switch 3 4 5 6 7 8 W ater pump Tem perature adjustm ent T Top panel Left side panel Right side panel 315m A 250V 6 3A 250V J11 1 2 3 4 5 6 MultiLED 12V MultiLED 12V MultiLED 12V MultiLED 12V Compressor Fan green yellow green yellow green yellow green yellow green yellow green yell...

Page 27: ...Oxfordshire OX14 1RL declare under our sole responsibility that the following equipment KMW200CCD Serial Number From CCA 002 02 to which this declaration relates are in conformity with the relevant provisions of the following standard s or other normative document s when installed in conformance with the installation instructions contained in the product documentation EN 55011 Group 1 Class A for ...

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