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2 Safety notes

At the time of its development, the flat-plate collector was designed
and manufactured according to the valid, approved rules of tech-
nology and is of high functional reliability.
The application of the collector may, however, involve certain dan-
gers if it is not used properly or correctly.

2.1 Correct use / Initial operation

The safety in operation is only guaranteed if the collector is used
correctly. 
Installation and initial operation may only be carried out by a qual-
ified  tradesman.  The  approved  rules  of  technology  are  valid  for
practical use and suitable measures for the prevention of accidents
have to be taken during installation on the roof.
Any other use of the collector is prohibited and not compliant.
Claims against the manufacturer and/or his authorized represen-
tatives regarding damages resulting from incorrect use of the col-
lector will not be accepted.

2.2 Personnel

Installation, maintenance and repair may only be carried out by a
qualified tradesman.

WARNING!

Risk of injury!

Improper use may lead to extensive injuries to persons and
damage to property.
For this reason:
– Any work may only be carried out by qualified persons.

Due  to  his  professional  training,  knowledge  and  experience  as
well as his knowledge of the relevant standards and regulations,
the 

qualified gas and water specialist

is in a position to carry

out any work at heating installations (solar plants) and to recognize
possible dangers.

Due  to  his  professional  training,  knowledge  and  experience  as
well as his knowledge of the relevant standards and regulations,
the 

qualified electrician

is in a position to carry out any work at

electrical installations and to recognize possible dangers.

Due  to  his  professional  training,  knowledge  and  experience  as
well as his knowledge of the relevant standards and regulations,
the 

qualified roofer

is in a position to carry out any work at the

roof construction/roofing and to recognize possible dangers.

2.3 Specific risks

The safety notes shown here as well as the warning notes in other
chapters of the instructions are to be observed in order to reduce
health risks and avoid dangerous situations.

2.4 Other valid documents

Apart from the operating instructions for the collector, the below
mentioned operating instructions of the complete solar plant should
be observed. Notes including these instructions – especially the
safety notes – must be observed!

• BDH information sheet no. 17 “Thermal solar plants” parts 1, 2

and 3

• BDH  information  sheet  no.  27  “Solar  heating  support“  parts  1

and 2

• Pump operating instructions 
• Controller operating and installation instructions 
• Controller general functional description 
• Controller hydronic schemes
• Storage cylinder operating and installation instructions 
• Diaphragm expansion tank operating and installation instructions 
• Operating and installation instructions of other components of

the heating system

• Or country specific rules and regulations
• Further information on the internet: 

- www.oventrop.de
- www.bdh-koeln.de

2.5  Important  standards,  rules  and  EC  directives  for  the
installation of solar collectors 

• 

DIN EN 12975-1

Thermal solar plants and their

components – Collectors – Part 1: General specification

• 

DIN EN 12976-1

Thermal solar plants and their

components – Preassembled plants – Part 1:
General specification

• 

DIN V ENV 12977-1

Thermal solar plants and their

components – Customized plants – Part 1:
General specification

• 

DIN 1055-4

Impacts on structural framework – Part 4:

Wind load stressing

• 

DIN 1055-5

Impacts on structural framework – Part 5:

Snow and ice load stressing

• 

DIN 18421

Insulation of technical plants

• 

DIN 18338 

Roof tiling and roof insulation work

• 

DIN 18339 

Plumbing

• 

DIN 18382

Electrical cabling in buildings

• 

DIN VDE 0185

Lightning protection plants

• 

DIN VDE 0100

Installation of power plants up to 1000V

Current standards and guidelines must be observed.

3 Transport and handling

•  Information regarding storage of collectors in open air

   Lay down collectors with the pane facing upwards. Do not cover

the collectors in open air! Condensation water (e.g. under a foil)
may  cause  glass  corrosion.  Avoid  direct  ground  contact  (put
timber  beams  underneath).  Avoid  scratches  on  the  panes  by
separating the collectors with spacers (e.g. wood battens). When
leaning  the  collectors  against  walls  or  similar,  please  keep  a
minimum inclination angle of 15° and use spacers. Do not use
cardboard  as  intermediate  layer.  In  case  of  improper  storage,
humidity may penetrate through the vent holes.

•  Range and limits of application

   The  collector  is  designed  for  use  in  thermal  solar  installations

for hot water supply and support of the heating system. Water
(Attention: Risk of frost!) or a water and glycol mixture are to be
used as operating medium in a closed circuit. Operational con-
ditions leading to a long-term reduction of the dew point in the
collector are inadmissible. This can be the case if collectors are
directly integrated into the solar circuit of a heat pump. 

•  Thermal protection

   To avoid damage to the solar circuit, the technical information

“Thermal protection” must be observed for installations with 4
or  more  OKF  collectors  with  antireflective  glass  as  well  as  for
central roof heating. 

•  Frost damage

   Collectors cannot be drained off completely after having pres-

surised and flushed the system. Do not leave pure water in the
collector where it will be exposed to frost!

•  Mounted, empty collector

   Completed  mounted  and  unfilled  collectors  must  only  be  ex-

posed to the sun for a few days to avoid damage to the seals.
Alternatively only install seals before filling. 

•  Diffusion of vapour for integrated roof installations

   With roof integration, the area below the collector field must be

protected from rising humidity and airlocks (foil with vapour dif-
fusion barrier, sufficient aeration of the roof underneath the col-
lectors).

• Disposal:

The collector contains harzardous waste. Dismounted collectors
can be returned to the manufacturer Oventrop. They will be dis-
posed of professionally.

Summary of Contents for OKF-CK 22

Page 1: ...rmation regarding operating instructions These installation instructions give important advice as to the han dling of the collectors The observance of all mentioned safety notes and instructions is paramount for safe working conditions These operating instructions are to be read carefully before working at or with the collector and especially before initial operation The instructions should remain...

Page 2: ...ng system Or country specific rules and regulations Further information on the internet www oventrop de www bdh koeln de 2 5 Important standards rules and EC directives for the installation of solar collectors DIN EN 12975 1 Thermal solar plants and their components Collectors Part 1 General specification DIN EN 12976 1 Thermal solar plants and their components Preassembled plants Part 1 General s...

Page 3: ...tion caps from the connections as soon as the collector is exposed to sunlight Risk of melting Collectors must not be installed with the protective foil Regulations for prevention of accidents during work on the roof Collector connections get hot during sunshine Do not expose the collector with foil to rain Do not mount collector with foil on the roof ...

Page 4: ...ctor coupling hose 1 5 Foam rubber sealing tape wedge shaped 7 6 Cellular rubber sealing tape 2 7 Bracket for roof integration top 4 8 Metal side sheet 1 x left 1 x right 4 9 Silicone T profile 1 10 Metal sheet fixing device 14 11 Gusset for roof covering bottom 1 x left 1 x right 2 12 Support batten 2 x 1158 mm 1 x 200 mm 3 13 Sheet metal strap 6 Seal 1 2 for connections 6 Clout nail 12 Dry wall ...

Page 5: ...r coupling hose 1 4 Foam rubber sealing tape wedge shaped 2 5 Cellular rubber sealing tape 1 6 Bracket for roof integration top 2 7 Silicone T profile 1 8 Metal sheet fixing device 2 9 Metal sheet bottom 1 10 Support batten 1158 mm 1 11 Sheet metal strap 3 Seal 1 2 for connections 2 Clout nail 10 Dry wall screw 4 x 35 8 Dry wall screw 4 x 70 5 Dry wall screw 5 x 120 2 Plumber sealing screw 4 5 x 2...

Page 6: ...ation dimensions mm Number of collectors Width of collector field Width of installation field A 1 collector 1 160 1 190 2 collectors 2 325 2 355 3 collectors 3 490 3 520 4 collectors 4 655 4 685 5 collectors 5 820 5 850 Dimensions for installation field and location of battens Use battens of the same thickness as the existing ones Additionally required battens are marked grey 5 pieces length of ba...

Page 7: ...31 2424 Longitudinal section of roof integration 6 1 2 3 4 5 Roof integration longitudinal section upper drawing and cross section lower drawing 1 Roof batten 2 Counter lathing 3 Foil 4 Rafters 5 Low diffusion foil 6 Ventilation space ...

Page 8: ...roof bat tens tightly Humidity will escape sideways 1 Fix support battens with a lateral projection of about 100 mm using dry wall screws 4 x 70 2 Insert collectors approx distance between collectors 5 mm Insert silicone T profile between collectors whilst pushing and pulling to ease handling Push collectors together flush with each other Screw upper collector bracket to the two collector edges wi...

Page 9: ... the help of the rubber plug which is slipped onto the cable Feed cable into the roof Line up the wooden support against the collector and fix with the help of dry wall screws 4 x 35 and 5 x 120 7 8 9 10 Insert lower metal integration sheet into the lower collector frame groove see enlarged view The outer corners have to engage into the outer frame groove Fix lower metal sheets for roof covering a...

Page 10: ...t snaps into the latch of the lower corner Nail down the angled flashing sheets with four sheet metal fixing devices Attach rubber sealing strip onto the upper collector edge Insert upper left flashing sheet into the left angled flashing sheet The upper locking rail of the metal cover sheet has to latch into the upper collector frame groove see enlarged view Further upper flashing sheets are conne...

Page 11: ...sheet metal strips Attach black foam rubber sealing strip onto the flushing sheets along the groove Fix each flushing sheet with two additional sheet metal fixings Attach foam rubber sealing strip onto the side flashing sheets along the groove Mount roofing tiles Roofing tiles above the collectors may have to be cut to size Drill holes into the pieces that have to be attached and screw onto bat te...

Page 12: ...flashing sheets the retaining edges of the roofing tiles may have to be removed and the tiles trimmed to fit Fixing is carried out via the tile fixing hole Pull off the adhesive strip protective foil of the lower aluminium skirt and press to surface of roofing tiles ...

Page 13: ...fficient 5 Transmission τ 96 Collector tilt angle for roof integration Degree 27 85 Permissible pressure suction load N m2 2250 Stagnation temperature at 1000 W m and 30 C C ca 208 Max permissible working pressure bar 10 Collector heat return kWh m2 525 Heat exchanger content l 1 3 Glass cover 3 2 mm solar safety glass with antireflective coating Solar sensor inner diameter Ø 6 mm Absorber Absorbe...

Page 14: ...Biber Schiefer_MA 091012 1WA10019 Solarfühler S V Solar sensor Solar sensor Solar sensor Solar sensor For an overview of our global presence visit www oventrop com Subject to technical modifications 136129180 03 2012 Pressure loss mbar Flow rate l min 5 OKF CK 22 in series 4 OKF CK 22 in series 3 OKF CK 22 in series 2 OKF CK 22 in series 1 OKF CK 22 in series Pressure loss for several collectors c...

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