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B-144-12-E

23

10.4  Sizes 52, 53, 55, 56, and 57 Meter Body Assembly Procedure

PRECAUTIONS BEFORE ASSEMBLY

Oval  rotors,  inner  walls  of  the  rotor  shafts,  inner  wall  of  the  measuring  chamber,  inlet 
and  outlet  ports,  and  inner  surface  of  the  rear  cover  should  be  thoroughly  washed  clean, 
completely removing dust, grime and other foreign matter.

 

Rotor Shaft Installation

The  non-turn  pin  end  of  each  rotor  shaft  faces 

the  register  (bottom  of  the  measuring  chamber). 

Install  the  shafts,  pin  end  first,  into  their  sockets 

on  the  bottom  of  measuring  chamber  (bottom  of 

meter body), forcing downward while turning each 

of them with hands until they are firmly installed in 

position.

(Air in the socket may resist to be compressed by 

the shafts. So good practice is to hold the shafts 

pressed down by hand for some time.)

 

Rotor Installation

Rotor  installation  is  correct  if  the  sides  where 

signal  generating  magnets  are  embedded  face 

the  register  (bottom  of  the  measuring  chamber) 

and  the  sides  with  match  marks  (

)  (

・・

)  face 

the rear cover. Carefully install the rotors with  the 

1st  rotor  (match  mark  "

")  on  the  shaft  with  "1" 

stamped  on  the  outside  of  measuring  chamber 

and the 2nd rotor (match mark "

・・

") on the shaft 

with  "2"  stamped.  Ensure  that  the  match  marks 

are in alignment as shown in the inset.

 

Confirming the Rotor Gear Engagement

Hand  rotate  the  rotors  to  make  sure  of  correct 

gear mesh. At this point, they may be shaky more 

or  less  with  the  shafts  not  fixed  firmly.  Exercise 

care not to damage the rotors and inner wall of the 

measuring chamber by forcing them to rotate.

Rotors

Non-Turn Pin

Rotors

Shaft Soket

Rotor Shafts

1st Rotor

"1" Marks

Match Marks

IN

Flow

2nd Rotor

    "2" Marks

OUT

Summary of Contents for ULTRA OVAL

Page 1: ...for ready reference The standard high temperaure low temperature service and jacketed type meters all have in common the same specifications described in this instruction manual except for some differ...

Page 2: ...STRUCTIONS 13 8 1 Wiring Connections at Terminals 13 8 2 Terminal Connections 13 8 3 Method of Connections 14 8 4 About Load Resistance Range 14 9 OPERATING INSTRUCTIONS 15 9 1 Operation 15 9 2 Operat...

Page 3: ...15 1 Size 50 39 15 2 Sizes 52 and 53 40 15 3 Sizes 55 and 56 41 15 4 Size 57 42 16 GENERAL SPECIFICATIONS 43 16 1 Basic Meter 43 16 2 Register General Specifications 44 17 OUTLINE DIMENSIONS 45 18 PR...

Page 4: ...ransportation from the factory if circumstances permit 2 Ultra Oval is adjusted and inspected as an assembly consisting of the meter body sensor and register It should therefore be handled as an integ...

Page 5: ...tomer is to supply waterproof cable gland for this purpose applicable screw size G1 2 In this case take precautions against potential entry of moisture in to the register CAUTION Moisture intrusion in...

Page 6: ...present in the atmosphere 3 In case of TIIS explosionproof type used under the ambient temperature of 45 or higher use a cable resistant to the temperature of 75 or higher 4 Intrinsically safe rating...

Page 7: ...BT4 applies For models with no provision of output product code ends in 00 close up plugs 2 manufactured by Shimada Electric Model SBP 16 for cable entry are supplied as standard accessories Intrinsic...

Page 8: ...d total flow and instantaneous flowrate locally on the digital display 4 When coupled with a remotely located receiving instrument output signals can simply be used for control adjustment recording et...

Page 9: ...ss faceplate and the display will scroll forward through available readings as shown below Instantaneous Flowrate b2 An Instantaneous flowrate of 20 00 L min is shown here Resettable Total Flow A rese...

Page 10: ...sponse to RESET switch operation There is no distinction between ordinary depression and prolonged depression 5 3 About RESET Switch Only in the resettable mode or in Mode Symbol the accumulated total...

Page 11: ...on is correct if the flow direction conforms to the arrow mark on the meter body 6 The strainer should be located upstream of and as close to the meter as possible 7 Since the sensor in Ultra Oval ope...

Page 12: ...sembly more than one complete revolution Holding the register assembly in both hands carefully rotate it and then secure it with hex socket head screws in line with the new direction of flow NOTE If t...

Page 13: ...In case of TIIS explosionproof type used under the ambient temperature of 45 C or higher use a cable resistant to the temperature of 75 C or higher 2 Transmission length The maximum transmission lengt...

Page 14: ...mA 1 Current Pulse Output 2 wire system 2 Analog Output 2 wire system 3 Open Collector Output 3 wire system 4 Voltage Pulse Output 3 wire system 5 Current Pulse Analog Output 4 wire system NOTE OVAL c...

Page 15: ...to 20 of the maximum flowrate confirm it in the instantaneous flowrate display mode at this time allow the flow for more than 15 minutes and make sure that air in the piping assembly has totally escap...

Page 16: ...fluid temperature differs from atmospheric temperature If rapid temperature changes are anticipated heat trace the piping assembly as well as the meter 3 Liquids of low steam pressure Temperature and...

Page 17: ...e to six years High temperature environment High temperature process fluid measurement Field installation with widely varying temperatures LCD counter display is exposed to the direct rays of the sun...

Page 18: ...sharp temperature changes or pipe strains Progressive heating is suggested at least four hours before commencing service operation 4 As for outline dimensions and tubing connec tion dimensions see app...

Page 19: ...low the Ultra Oval Exercise care to keep individual members disassembled free from grit and dust CAUTION If the meter is of externally powered type be sure to turn off power to the register before you...

Page 20: ...nner wall of the measuring chamber inlet and outlet ports and inner surface of the rear cover should be thoroughly washed clean completely removing dust grime and other foreign matter Rotor Installati...

Page 21: ...pin slot in the meter body and fitting the rotor shafts into rotor shaft sockets on the front cover force the meter body until the locating pin fits firmly in the pin slot in the meter body without s...

Page 22: ...with an oil stone etc 2 If the areas which have been forcibly in contact with end plate lifting bolts look swollen by distortion recondition flat with an oil stone etc With the end plate removed the...

Page 23: ...o good practice is to hold the shafts pressed down by hand for some time Rotor Installation Rotor installation is correct if the sides where signal generating magnets are embedded face the register bo...

Page 24: ...e is firmly in contact with the meter body At this point allowing air or water make sure to see that the rotors move freely and that the register counts in response Rear Cover Installation Firstly ins...

Page 25: ...switch settings see the figure at right 11 REGISTER SWITCH FUNCTIONS AND PARAMETER SETUP 11 1 Switch Names Fig 11 1 Part Names of Electronics Unit FWD Pin REV Pin IN Pin PLS Pin Output Mode Setup Swit...

Page 26: ...ibit to reset the resettable total OFF Resettable Default ON Nonresettable Accumulated total reset ON OFF resets the accumulated total Set to OFF in normal use Unused Always OFF Battery power switch O...

Page 27: ...iscriminating between FWD and REV flow Only when the double sensor is used Monitors the rectangular waveform after FWD pulse wave shaping Timing remains the same as that of FWD and its waveform is one...

Page 28: ...mber of sampling pulses in instantaneous flowrate computation If indicated reading on the display fluctuates an average reading may be obtained by selecting a larger number If the fluctuation of indic...

Page 29: ...desired Without conversion H1 0000E0 Ex At 1 5kg per 1L change the flowrate to read in kg Conversion factor is 1 5 kg L 1 5000 10 0 kg L Therefore set to H1 5000E0 kg L Note 1 Ex To change the weight...

Page 30: ...c Note 4 This function is useful in loop check etc For operation in practice see About Dummy Output Functions special features Pon Pd1 Pd2 Pulse width Pulse dummy output 1 Pulse dummy output 2 NOTES 1...

Page 31: ...e increases by one Or exponential sign toggles E etc Following the parameter setup hold the MODE switch turned ON for 2 seconds the new setting is established and the screen returns to the review mode...

Page 32: ...ng the analog trim keep on monitoring the analog output with a milliammeter or voltmeter Given below is the 4mA trim procedure the same holds true with 20mA trim 1 At A04 4 000 hold MODE turned ON for...

Page 33: ...t stops Hold MODE button turned ON for 2 seconds Dummy output run mode is terminated returning to the state The procedure above also applies to the 10Hz simulated output mode dummy output 2 mode Code...

Page 34: ...scale setting too small Pulse OFF width in the factored pulse output falls short of 1 msec for either reason Flowrate excessive Factored pulse width setting too great Supply voltage has dropped Can b...

Page 35: ...the battery Turning MODE switch ON allows a transition to take place Holding MODE switch turned ON for 5 sec allows a transition to take place Turning RESET switch ON allows a transition to take plac...

Page 36: ...ing for the shaft The sensor unit is now separable from the register housing Uncouple the connector from the sensor unit at back of the electronics unit Loosen the sensor retainer fitting screws M4 Wi...

Page 37: ...hen the batteries have weakened to nearly their end of life a low battery warning message BATT appears on the register display At this prompt your are urged to replace the battery pack within a week 2...

Page 38: ...Current carrying capacity 30mA min is required for power With analog output 24VDC 60mA min is required 4 Referring to the instructions on page 37 replace the battery pack 5 Referring to Disassembly an...

Page 39: ...Rear Cover Fitting Bolt 4 M6 15 107 O Ring 1 G60 108 O Ring 1 G65 109 O Ring 1 G40 110 Front Cover Locating Pin 2 111 Adapter 1 112 Adapter Locating Pin 2 113 Adapter Fitting Bolt 4 M8 20 114 Registe...

Page 40: ...g B 2 S10 2 S10 155 O Ring C 1 G65 1 G65 156 C shaped Stop Ring 1 1 158 Cross Recess Pan Head Screw 2 M4 8 w washer 2 M4 8 w washer 160 Sensor Unit 1 1 201 First and Second Rotor 1 each w signal magne...

Page 41: ...haft 2 2 204 Rotor Bearing 4 4 211 End Plate 1 1 213 Hex Soc Hd Bolt End Plate Fitting 4 M6 12 4 M6 12 300 Sensor Assembly 1 set 151 158 160 1 set 151 158 160 400 Register Assembly 1 set 1 set 401 Reg...

Page 42: ...55 O Ring C 1 G65 156 C shaped Stop Ring 1 158 Cross Recess Pan Head Screw 2 M4 8 w washer 160 Sensor Unit 1 201 First end Second Rotor 1 each w signal magnet 203 Rotor Shaft 2 204 Rotor Bearing 4 211...

Page 43: ...s SUS316 or SUS316L Bearings Special carbon or ceramics Shafts SUS316 or SUS316L Flow Direction Right Left standard Left Right Top Bottom Bottom Top External Finish Meter body and rear cover Left unco...

Page 44: ...Signal Transmission Cable Shielded cable 1 25mm2 in conductor area Finished O D 8 5 12 mm Note 2 Transmission Length One kilometer 2 wire system Analog or current pulse Transmission Lines 3 wire syste...

Page 45: ...tube 22kg 56 JIS 10K RF 300 391 3 76 193 273 3 w cooling tube 27kg ASME 150 RF 306 w heating tube 26kg 10K Type Dimentions Meter Size Flange Rating L B D E F G Approx Weight face to face overall lngth...

Page 46: ...rtificate Designed on PO issued J High Pressure Gas Safety Act Completion inspection w Material test certificate L Gas Business Act Approved product w Material test certificate Designed on PO issued M...

Page 47: ...nal DWG English D P J Calculation sheet Japanese D P E Calculation sheet English S E J Instrumental error test report Japanese S E E Instrumental error test report English S T J Pressure test report J...

Page 48: ...ction 4 TIIS explosionproof register 7 NEPSI explosionproof register 8 KOSHA explosionproof register 0 0 Local indicator only without remote output battery pack provided 0 1 Unfactored pulse 4 to 20mA...

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Page 52: ...B 144 12 E All specifications are subject to change without notice for improvement 2020 02 Revised 2019 02 Revised B 144 12 E 1...

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