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GS-IOB-230VAC Installation Instructions

900-0146-01-00 REV A

7

installing bushings as necessary. Refer to the installation manuals for the Radian
inverter and the GSLC for additional wiring instructions.

Figure 5

Basic AC Wiring

At this stage, the installation is complete. The interior cover must be re-installed
using the six screws and star washers previously removed. The front cover can
then be re-installed. Use the illustrations in Figure 3 on page 4 for reference.

There may be a label on the inside of the front cover that identifies the circuit
breakers and their usage. The label set included with this kit can be used to mark
the circuit breakers that were just installed.

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Summary of Contents for GS-IOB-230VAC

Page 1: ...system to perform like a much larger one when required putting stored and renewable energy sources to work and minimizing grid dependence As truly global products the Radian Series GS7048E and GS3548E...

Page 2: ...N 170to290VAC AC Input Frequency Range Default 45to55Hz 50Hz 54to66Hz 60Hz 45to55Hz 50Hz 54to66Hz 60Hz Grid InteractiveVoltageRange Default L N 208to252VAC L N 208to252VAC Grid Interactive Frequency R...

Page 3: ...Radian Series Inverter Charger GS7048E Operator s Manual...

Page 4: ...EXgrid products Contact Information Address Corporate Headquarters 5917 195th Street N E Arlington WA 98223 USA European Office Hansastrasse 8 D 91126 Schwabach Germany Telephone 1 360 435 6030 1 360...

Page 5: ...Generator 9 Support 10 Grid Tied 11 UPS Uninterruptible Power Supply 13 Backup 13 Mini Grid 13 Description of Functions 15 Inverting 15 Search 16 Input 16 Generator 18 Transfer 18 Offset 19 Battery C...

Page 6: ...Electrical Specifications for Model GS7048E 45 Table 7 Mechanical Specifications for Model GS7048E 46 Table 8 Environmental Specifications for All Models 46 Table 9 AS4777 3 Acceptance Settings 47 Ta...

Page 7: ...to Human Life This type of notation indicates that the hazard could be harmful to human life CAUTION Hazard to Equipment This type of notation indicates that the hazard may cause damage to the equipme...

Page 8: ...signed for FLEXgrid operation it offers a complete power conversion system between batteries and AC power As part of an OutBack Grid Hybrid system it provides grid interactive service selling excess r...

Page 9: ...wer Supply Backup Mini Grid 7000 watts 7 kW continuous power at 48 Vdc 16 3 kVA peak surge capacity Stackable in parallel configuration up to ten inverters Stackable in three phase configuration with...

Page 10: ...E3 can be removed from the installation The settings are stored in the nonvolatile memory of the Radian However it is highly recommended to include a MATE3 as part of the system This provides the mean...

Page 11: ...ect AC operation The default setting is 50 Hz but this can be changed to 60 Hz Startup If steps are inapplicable they can be omitted However it is highly recommended that all applicable steps be perfo...

Page 12: ...mode 8 Compare the DVM s readings with the MATE3 meter readings If necessary the system display s readings can be calibrated to match the DVM more accurately Settings that can be calibrated include A...

Page 13: ...mode menu Voltage Limit Connect Delay and so on The following pages compare the various features of each input mode Generator The Generator mode allows the use of any generator even one with a rough...

Page 14: ...s its setting CHARGING When the charger is enabled the Radian will use the AC source to charge the battery bank See page 20 It will proceed through the entire battery charging cycle After the end of t...

Page 15: ...r selling particularly the battery charger settings In the MATE3 the Absorb Voltage Float Voltage and Equalize Voltage settings are all used as target voltages If the battery charger is not active the...

Page 16: ...rotection the MATE3 will show the reason Sell Status messages are listed on page 43 Disconnect messages are listed on page 42 Often these messages will be the same Due to varying requirements in diffe...

Page 17: ...utility power returns it will be used to power the loads again CHARGING When the charger is enabled the Radian will use the AC source to charge the battery bank See page 20 It will proceed through the...

Page 18: ...y Dependence on the utility grid can be minimized or eliminated The inverter will offset the loads with excess renewable energy if it is available from the batteries See the previous page and page 19...

Page 19: ...Radian inverter requires batteries to operate Other sources may not maintain DC voltages that are consistent enough for the inverter to operate reliably CAUTION Equipment Damage Do not substitute oth...

Page 20: ...s 6 increments or about 0 6 Aac A load which draws this amount or greater will wake up the inverter NOTE Due to load characteristics these increments are only approximate and may not function exactly...

Page 21: ...ing and loads exceed this setting the inverter will reduce its charge rate and give priority to the loads If the loads exceed this number on their own the charge rate will be reduced to zero The Suppo...

Page 22: ...put mode or settings are different Generator A generator should be sized to provide enough power for all inverters both for loads and for battery charging The generator s voltage and frequency must ma...

Page 23: ...able source of energy raises the batteries above a designated reference point or target the inverter exports power to the loads in order to bring the voltage back down or to prevent it from rising fur...

Page 24: ...Offset function See page 19 These items are settable using the MATE3 system display See the MATE3 Owner s Manual Charging Steps No Charging If the inverter is not charging any of the following conditi...

Page 25: ...en AC power is disconnected or reconnected It only resets to zero if it runs out or if an external STOP BULK command is sent The rest of the time it retains any remaining time It adds more time to the...

Page 26: ...when not maintained by another means such as a renewable source The term Silent is also used in the context of stacking inverters and Power Save levels See page 28 Target point Re Float Voltage setti...

Page 27: ...e symbol in Figure 5 If the batteries do not drop below Re Bulk the charger will not enter the Bulk stage and will return to its previous stage New Absorption Stage When entering the second stage Abso...

Page 28: ...l proceed as described on the previous few pages Equalization Equalization is a controlled overcharge that is part of regular battery maintenance Equalization brings the batteries to a much higher vol...

Page 29: ...hen equipped with the Remote Temperature Sensor RTS will compensate for changes in temperature The RTS is attached to a single battery near the center of the bank to achieve a representative temperatu...

Page 30: ...stallation Manual for more stacking instructions Each inverter needs to be assigned a status master or slave The master is the primary and most heavily used unit Slave inverters provide assistance whe...

Page 31: ...arallel Stacking Arrangement Three Inverters 7 kVA 230 Vac 7 kVA 230 Vac 7 kVA 230 Vac 230 Vac 21 kVA Three Phase Stacking Three Inverters In three phase stacking inverters are stacked to create three...

Page 32: ...e programmed when other ports are selected The range of rank numbers is 0 to 31 The default value is 0 The master is normally left at this value The second item Slave Power Save Level must only be use...

Page 33: ...ons on programming each function The AUX terminals have a series of set points which are used by various functions Both sets of terminals have the same options available but they are programmed indepe...

Page 34: ...ttery voltage set point It can run a small fan to ventilate the battery compartment to eliminate gases that result from battery charging When the voltage falls below this set point for a settable dela...

Page 35: ...f necessary Diversion will turn off following a delay when a low DC voltage setting is reached The AUX output will automatically turn on to run the loads if the inverter accepts an AC source Parameter...

Page 36: ...It is expected that the system will be supplied by renewable sources such as PV power When the batteries become depleted the system reconnects to the AC source to operate the loads The batteries may...

Page 37: ...Use a DC voltmeter to check the voltage directly on the DC terminals If not present the problem is external If present the inverter could be damaged Contact OutBack Technical Support see inside front...

Page 38: ...at input Inverter was manually set to disconnect from AC MATE3 system display only Change the AC Input Control setting from Drop to Use with the AC INPUT hot key If this setting was intentional then n...

Page 39: ...and ground connections This measurement should read zero volts Any other result means neutral and ground are not bonded correctly If bonding is not required or prohibited by national or local codes th...

Page 40: ...ore power than it can invert If loads are oversized the unit will falter or crash when switching to batteries Reduce the size of the loads Loads drop out or crash during transfer Undersized battery ca...

Page 41: ...X menu that was programmed matches the terminals that are in use The Auxiliary Output menu programs the 12V AUX terminals The Auxiliary Relay menu programs the RELAY AUX terminals Generator external f...

Page 42: ...Troubleshooting 38 900 0145 01 00 Rev A NOTES...

Page 43: ...ter Can also occur when AC Output Backfeed occurs Check stacking programming and designation of master See page 26 Check for output backfeed from an external source Disconnect output if necessary Low...

Page 44: ...e its speed AC Freq Too Low The AC source is below the lower acceptable frequency limit and prevents connection Check the AC source If it is a generator increase its speed Voltage Too High The AC sour...

Page 45: ...ts of the test NOTE The system can continue to operate if the inverter can be run at reasonable levels External cooling may also be applied Transformer in Temps menu Displays the ambient temperature a...

Page 46: ...e Maximum The AC source has exceeded acceptable voltage levels Check AC source The inverter s acceptance range is adjustable NOTE Adjusting the range may accommodate a problematic AC source but it wil...

Page 47: ...power again If the AC source is unstable it may become unacceptable before the timer expires This may cause the timer to continually reset It is possible for brief fluctuations to occur that are too f...

Page 48: ...Troubleshooting 44 900 0145 01 00 Rev A NOTES...

Page 49: ...16 3 kVA Overload Capability 5 second 11 5 kVA Overload Capability 30 minute 7 9 kVA Short Circuit Current Rating AC output 109 Aac Short Circuit Current Rating DC input 8975 Adc Power Consumption id...

Page 50: ...tandard Immunity for Residential Commercial and Light Industrial Environments IEC 61000 6 3 EMC Standard Emissions for Residential Commercial and Light Industrial Environments IEC 61000 3 2 EMC Standa...

Page 51: ...4777 3 Acceptance Settings Minimum Voltage Maximum Voltage Minimum Frequency Maximum Frequency 200 Vac 270 Vac 45 Hz 55 Hz Firmware Revision This manual applies to GS7048E inverter chargers with a fir...

Page 52: ...Fan ON Batt 56 Vdc 48 Vdc 72 Vdc Vent Fan Off Delay 0 5 minutes 0 1 minutes 25 minutes DC Divert ON Batt 56 Vdc 48 Vdc 72 Vdc DC Divert ON Delay 0 5 minutes 0 1 minutes 25 minutes DC Divert OFF Batt...

Page 53: ...seconds 0 2 seconds 20 seconds Stage 2 Voltage Trip Under Voltage Trip X 196 Vac 160 Vac 240 Vac Over Frequency Clearance Time X 0 2 seconds 0 2 seconds 20 seconds Over Frequency Trip 50 or 60 Hz syst...

Page 54: ...rnational standards organization LBCO Low Battery Cut Out set point at which the inverter shuts down due to low voltage NEC National Electric Code NEU AC Neutral also known as Common Off grid Utility...

Page 55: ...at Stage 22 Float Timer 22 New Bulk 23 None 20 Commissioning 7 Cool Fan 30 D Default Settings 47 Definitions 49 Design 15 Disconnect 42 Diversion Control 30 DVM 7 8 E Equalization 24 Errors 39 F Featu...

Page 56: ...Search 16 Sell Status 43 Settings 47 Silent 28 Source Status 31 Specifications Electrical 45 Mechanical 46 Environmental 46 Regulatory 46 Stacking 26 Parallel 27 Three Phase 27 Startup 7 Support 10 S...

Page 57: ...Index...

Page 58: ...900 0145 01 00 Rev A European Office Corporate Headquarters 5917 195th St NE Hansastrasse 8 Arlington WA 98223 USA D 91126 1 360 435 6030 Schwabach Germany 49 9122 79889 0...

Page 59: ...llation These instructions are for use by qualified personnel who meet all local and governmental code requirements for licensing and training for the installation of electrical power systems with AC...

Page 60: ...IOB 230VAC Installation Instructions 2 900 0146 01 00 REV A Tools Required Philips Screwdriver Flat Screwdriver Socket Set Digital multimeter DMM or ohmmeter Components Figure 1 GS IOB 230VAC Componen...

Page 61: ...bar and two brown insulators Fit one insulator onto each end of the bus bar 2 Insert one self tapping 10 32 x screw through the hole on each insulator Seat these screws in the GSLC chassis and screw...

Page 62: ...ior cover sometimes called the dead front of the GSLC Remove the six screws installed across the top and bottom of the cover see Figure 3 and take the interior cover off 1 3 Remove the main circuit br...

Page 63: ...The plate must be oriented so the hole is on the right Both circuit breakers covered by the plate must be in the OFF position 4 When the bypass mechanism and circuit breakers are in place insert scre...

Page 64: ...bypass circuit breakers as shown in Figure 5 4 Torque the nuts on each circuit breaker to 4 Nm 35 in lbs 5 Re install the main circuit breaker bracket using the four screws and any star washers that...

Page 65: ...ge the installation is complete The interior cover must be re installed using the six screws and star washers previously removed The front cover can then be re installed Use the illustrations in Figur...

Page 66: ...NOLOGIES a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY...

Page 67: ...d If there are multiple inverters in the configuration the configuration file will back up each inverter s settings Also record the firmware revision and Stack Phase settings of the inverter s If repl...

Page 68: ...OUT HOT L1 GRID IN HOT L2 AC OUT HOT L2 GEN IN HOT L1 GRID IN HOT L1 GEN IN HOT L2 Removal of Cover Tools Philips screwdriver Procedure To remove the front cover 1 Use a Philips screwdriver to remove...

Page 69: ...tions of the wires for later reference If possible take a picture of the wire placement prior to disconnection There are also markings on the terminal blocks L1 Black L2 Red N Neutral and below them o...

Page 70: ...d 10 mm socket 1 2 13 mm wrench Procedure To replace the power module 1 Remove the two or three transformer wires from the PCBA Module for the Power Module that is to be replaced by inserting the flat...

Page 71: ...cessary to pry them with a screwdriver It may be necessary to remove bus bars to facilitate the removal of these nuts If the GSLC is present see the GS Load Center Installation Manual for assembly and...

Page 72: ...e replacement fan by reversing steps 1 2 Replacement of the Front Cover Tools Philips screwdriver Procedure To replace the front cover 1 Prior to replacement of the cover ensure no tools or loose hard...

Page 73: ...If the system is in bypass mode return it to normal mode connecting the AC output of the inverter system to the loads Verify that the voltage is correct through a voltmeter or the MATE3 6 Re apply pow...

Page 74: ...A 98223 USA European Office Hansastrasse 8 D 91126 Schwabach Germany Telephone 1 360 435 6030 1 360 618 4363 Technical Support 1 360 435 6019 Fax 49 9122 79889 0 49 9122 79889 21 Fax Email Support out...

Page 75: ...nd Flicker in Public Low Voltage Supply Systems IEC 62477 Safety Requirements for Power Electronic Converter Systems and Equipment AS3100 General Requirements for Electrical Equipment AS4777 Grid Conn...

Page 76: ...nstaller password For programming navigation please see the MATE3 System Display and Controller Owner s Manual For a full list of Grid Interface Protection default settings and available ranges please...

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