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1.   To obtain the best performance from your OSO unvented system it is advisable to feed the unit

 

with an uninterrupted supply.

2.  Before connecting to the multibloc, flush the cold supply pipework of all flux and debris.

3.   Locate the water heater in a suitable position to facilitate the installation of the cold water supply,

 

discharge fittings and pipework. Also take into account access to the immersion heaters and the

 

commissioning valve.

4.   Fit the combined male elbow drain cock to cold supply point (13), so that the compression fitting

 

is vertical.

5.   Fit the blanking plug (12) to the secondary return fitting. If secondary return is to be used - see point 16.

6.   Fit both 1/2’’ male solar sensor pockets to the Solar Sensor bosses (19).

7.   Fit the female outlet of the tee piece to the temperature and pressure relief valve (5) with the

 

horizontal connection facing right at approx. 45°.

8.   Fit the tundish (6) to the tee piece using a short length of 15mm copper tube.

9.   Fit the length of copper tube 22mm specified in Table 2 to the cold feed elbow (see 4 above) to

 

include a T piece for expansion vessel flexible hose.

10. Fit the pressure reducing valve (3) to the top of the copper tube (see 8 above), so that the black

 

knob is facing right.

11. Connect the flexible hose to the 1/2’’ outlet of the expansion valve (4) and the horizontal outlet

 

of the tee piece (see 6 above). Discard compression nut & ring.

12. If a balanced mains pressure cold water supply is required to a 

shower or bidet (over rim type

  only)

, remove the blanking cap from the pressure reducing valve (3) and connect to the shower

 

or bidet cold supply. 

Using the balanced cold connection to feed bath taps can reduce the 

  flow available to the unvented cylinder. (Major shower manufacturers advise fitting a mini 

  expansion vessel in the pipework to accommodate thermal expansion and prevent 

  tightening of shower controls)

13. Connect the cold supply to the Multibloc (3).

14. Fit the expansion vessel to the wall close to the water heater using the enclosed mounting bracket. 

 

Connect the expansion vessel hose to the T piece in the cold feed pipe to the cylinder.

Hot water supply

15. Connect the hot water supply pipe to the outlet (9). Ensure connection is water tight.

Secondary return (optional)

16. Connect secondary return if required to fitting according to diagram on page 16.

Discharge pipe

17. Connect the discharge pipe from the tundish (6). This must have a continuous fall and be fitted

 

in accordance with The Building Regulations (see page 16).

Boiler Primaries

Primary flow & return and motorised valve

18. The boiler primary flow and return connections should be made to the upper coil connections

 

unit. The motorized valve can be connected to either the primary flow or return pipe. The primary flow 

 

and return fittings are 3/4’’ BSP female. The valve has 22mm x copper connections. The direction of 

 

primary flow in the boiler coil is bottom to top.

19. For electrical connection of the motorised valve and immersion heater, please read Electrical

 

Installation Instructions. (Pages 7 - 11)

Solar Primaries

20. The Solar flow and return connections should be made to the lower coil connections.

 

Temperature control from the Solar circuit is achieved using a differential solar controller. This

 

controller must be wired in series through the thermal cut-out on the OSO thermostat (see figure

 

4 pages 9 & 11). If Solar Panels are to be installed at a later date then connect the boiler primaries to 

 

the lower coil. The driection of solar primary flow in the solar coil is top to bottom.

21. If the solar primary circuit contains a mechanical shut-off device, ensure that a non return valve

 

in the circuit prevents thermal syphoning if the circulation is stopped. Should a mechanical shutoff

 

device not be present, one should be fitted and wired in series to the thermal cut-out. Care

 

should be taken to ensure the device is suitable for temperatures and fluids that may be present

 

in a solar-thermal system.

22. Temperature sensors for the cylinder provided with the differential controller should be inserted

 

into the pockets provided (see pt 5 above).

-3-

COLD WATER SUPPLY

Summary of Contents for Solarcyl IM/SC2

Page 1: ...sed valve indirect only Components factory fitted Immersion heater s Thermostats thermal cut out Temperature and pressure relief valve Installation details The OSO unvented unit is designed for use wi...

Page 2: ...8 Cold Feed Tube Not supplied see Table 2 9 Hot Water Outlet 3 4 BSP 10 Flexible Hose 202108 12 Secondary Return Connection Blanking Plug 13 Elbow Drain Cock 250445 14 Cable Entry 15 Electrical Box 16...

Page 3: ...all close to the water heater using the enclosed mounting bracket Connect the expansion vessel hose to the T piece in the cold feed pipe to the cylinder Hot water supply 15 Connect the hot water suppl...

Page 4: ...before resetting the safety cut out or altering the thermostat setting isolate electrical supply to the unit prior to removal of the electrical box lid 3 Reduce thermostat setting and press the reset...

Page 5: ...s Failure to do this may result in irreparable damage to the controls and will invalidate the warranty 3 The MULTIBLOC can be fitted in any orientation to suit the installation as long as it is fitted...

Page 6: ...in reverse order Do not overtighten Expansion valve cartridge and seat Part No 214009 8 0 Bar Complete Expansion Valve Part No 510 505 8 0 Bar It is recommended that annually a competent person a Insp...

Page 7: ...r thermostat which is located in the upper electrical box The unit should be installed on an S or Y plan system Cylinder temperature control can also be achieved via the solar thermostat when the boil...

Page 8: ...an shown is based on the use of a 10 way Junction Box Honeywell Part no 42002116 001 Junction Box terminal 8 is switched live and if needed terminal 10 is pump live 8 FIGURE 4 SOLAR CONTROLLER WIRING...

Page 9: ...Automatic bypass Sensor Pocket Solar Collector 9...

Page 10: ...n shown is based on the use of a 10 way Junction Box Honeywell Part no 42002116 001 Junction Box terminal 8 is switched live and if needed terminal 10 is pump live 10 FIGURE 4 1 3 2 1 2 4 RESET Safety...

Page 11: ...Automatic bypass Sensor Pocket Solar Collector 11...

Page 12: ...on vessel Follow recommissioning instructions on page 4 2 Switch off power to immersion heater s and boiler supply to the unit When discharge has stopped check thermal controls replace it faulty Conta...

Page 13: ...Repressurize expansion ves sel Follow recommissioning instructions on page 4...

Page 14: ......

Page 15: ..._______________________ _____________________________________________________________________________ _____________________________________________________________________________ ____________________...

Page 16: ...of flats the number served should be limited to not more than 6 systems so that any installation discharging can be traced reasonably easily The single common discharge pipe should be at least one pip...

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