![background image](http://html1.mh-extra.com/html/oshkosh-corporation/jlg-1030s/jlg-1030s_illustrated-parts-manual_1655762485.webp)
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
3121756
1030S, 1100SJ
485
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
7016331
12
Element, Deutz TCD2.9L4 Engine Oil Filter
1001225430
12
Element, Deutz TCD2.9L4 Engine Fuel Filter (Primary)
1001225431
12
Element, Deutz TCD2.9L4 Engine Fuel Filter (Secondary)
1001225432
12
Element, Deutz TCD2.9L4 T4i Engine Fuel Filter (Secondary)
70025153
12
Element, Deutz TCD2.9L4 Engine Fule Filter
70025210
1
Module, Deutz TCD2.9L4 Engine
1001138228
1
Relay (Deutz TCD2.9L4 T4i Engine)
70004066
12
Element, Filter (With Optional Fuel Water Separator)
4360336
1
Switch, Toggle (Generator Options)
4360070
1
Circuit Breaker 15Amp (Machines with 7500W Generator)
1001196517
1
Sensor, Proximity
4360552
1
Switch, Boom Length
1001204043
1
Sensor, Proximity
1001117320
1
Footswitch
1600343
1
Module, Platform Control
Summary of Contents for JLG 1030S
Page 1: ......
Page 2: ......
Page 3: ...3121756 1030S 1100SJ 3...
Page 4: ...4 1030S 1100SJ 3121756...
Page 5: ...3121756 1030S 1100SJ 5...
Page 6: ......
Page 11: ...SECTION 1 FRAME 3121756 1030S 1100SJ 11 SECTION 1 FRAME...
Page 12: ...SECTION 1 FRAME 12 1030S 1100SJ 3121756 FIGURE 1 1 AXLE INSTALLATION 2WS...
Page 14: ...SECTION 1 FRAME 14 1030S 1100SJ 3121756 FIGURE 1 2 AXLE INSTALLATION 4WS...
Page 16: ...SECTION 1 FRAME 16 1030S 1100SJ 3121756 FIGURE 1 3 STEER INSTALLATION 2WS...
Page 18: ...SECTION 1 FRAME 18 1030S 1100SJ 3121756 FIGURE 1 4 STEER INSTALLATION 4WS...
Page 21: ......
Page 22: ...SECTION 1 FRAME 22 1030S 1100SJ 3121756 FIGURE 1 5 WHEEL DRIVE INSTALLATION 2WD...
Page 24: ...SECTION 1 FRAME 24 1030S 1100SJ 3121756 FIGURE 1 6 WHEEL DRIVE INSTALLATION 4WD...
Page 26: ...SECTION 1 FRAME 26 1030S 1100SJ 3121756 FIGURE 1 7 DRIVE HUB ASSEMBLY 2WD FRONT...
Page 28: ...SECTION 1 FRAME 28 1030S 1100SJ 3121756 FIGURE 1 8 DRIVE HUB ASSEMBLY...
Page 31: ......
Page 32: ...SECTION 1 FRAME 32 1030S 1100SJ 3121756 FIGURE 1 9 DRIVE MOTOR ASSEMBLY 2WD...
Page 34: ...SECTION 1 FRAME 34 1030S 1100SJ 3121756 FIGURE 1 10 DRIVE MOTOR ASSEMBLY 4WD...
Page 36: ...SECTION 1 FRAME 36 1030S 1100SJ 3121756 FIGURE 1 11 TIRE AND WHEEL INSTALLATION FOAM FILLED...
Page 38: ...SECTION 1 FRAME 38 1030S 1100SJ 3121756 FIGURE 1 12 TIRE AND WHEEL INSTALLATION SOLID...
Page 56: ...SECTION 1 FRAME 56 1030S 1100SJ 3121756 FIGURE 1 21 TRACTION VALVE ASSEMBLY 2WD...
Page 58: ...SECTION 1 FRAME 58 1030S 1100SJ 3121756 FIGURE 1 22 TRACTION VALVE ASSEMBLY 4WD...
Page 60: ...SECTION 1 FRAME 60 1030S 1100SJ 3121756 FIGURE 1 23 AXLE EXTEND STEER ASSEMBLY...
Page 62: ...SECTION 1 FRAME 62 1030S 1100SJ 3121756 FIGURE 1 24 STEER VALVE ASSEMBLY...
Page 72: ......
Page 73: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 73 SECTION 2 TURNTABLE...
Page 93: ......
Page 97: ......
Page 98: ...SECTION 2 TURNTABLE 98 1030S 1100SJ 3121756 FIGURE 2 11 SWING DRIVE INSTALLATION...
Page 100: ...SECTION 2 TURNTABLE 100 1030S 1100SJ 3121756 FIGURE 2 12 SWING MOTOR HUB ASSEMBLY...
Page 101: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 101...
Page 105: ......
Page 106: ...SECTION 2 TURNTABLE 106 1030S 1100SJ 3121756 FIGURE 2 13 PINION SHIELD INSTALLATION OPTIONAL...
Page 112: ...SECTION 2 TURNTABLE 112 1030S 1100SJ 3121756 FIGURE 2 16 TURNTABLE LOCK INSTALLATION...
Page 118: ...SECTION 2 TURNTABLE 118 1030S 1100SJ 3121756 FIGURE 2 19 TANKS INSTALLATION...
Page 120: ...SECTION 2 TURNTABLE 120 1030S 1100SJ 3121756 FIGURE 2 20 FUEL TANK ASSEMBLY...
Page 122: ...SECTION 2 TURNTABLE 122 1030S 1100SJ 3121756 FIGURE 2 21 HYDRAULIC TANK ASSEMBLY...
Page 128: ...SECTION 2 TURNTABLE 128 1030S 1100SJ 3121756 FIGURE 2 24 GROUND CONTROL PANEL ASSEMBLY 1030S...
Page 130: ...SECTION 2 TURNTABLE 130 1030S 1100SJ 3121756 FIGURE 2 25 GROUND CONTROL PANEL ASSEMBLY 1100SJ...
Page 132: ...SECTION 2 TURNTABLE 132 1030S 1100SJ 3121756 FIGURE 2 26 KEYSWITCH INSTALLATION...
Page 134: ...SECTION 2 TURNTABLE 134 1030S 1100SJ 3121756 FIGURE 2 27 ELECTRICAL ASSEMBLY...
Page 142: ...SECTION 2 TURNTABLE 142 1030S 1100SJ 3121756 FIGURE 2 31 HOOD INSTALLATION DEUTZ TD2011 ENGINE...
Page 143: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 143...
Page 145: ......
Page 147: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 147...
Page 149: ......
Page 154: ...SECTION 2 TURNTABLE 154 1030S 1100SJ 3121756 FIGURE 2 35 HOOD ASSEMBLY TANK SIDE...
Page 156: ......
Page 157: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 157 SECTION 3 ENGINE...
Page 158: ...SECTION 3 ENGINE 158 1030S 1100SJ 3121756 FIGURE 3 1 DEUTZ TD2011 ENGINE INSTALLATION...
Page 162: ...SECTION 3 ENGINE 162 1030S 1100SJ 3121756 FIGURE 3 3 DEUTZ TD2011 ENGINE ASSEMBLY...
Page 165: ......
Page 166: ...SECTION 3 ENGINE 166 1030S 1100SJ 3121756 FIGURE 3 4 DEUTZ TD2011 ENGINE COMPONENTS...
Page 168: ...SECTION 3 ENGINE 168 1030S 1100SJ 3121756 FIGURE 3 5 DEUTZ TD2 9L4 T4F ENGINE INSTALLATION...
Page 169: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 169...
Page 174: ...SECTION 3 ENGINE 174 1030S 1100SJ 3121756 FIGURE 3 7 DEUTZ TD2 9L4 T4F ENGINE ASSEMBLY...
Page 175: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 175...
Page 179: ......
Page 180: ...SECTION 3 ENGINE 180 1030S 1100SJ 3121756 FIGURE 3 8 DEUTZ TD2 9L4 T4F ENGINE COMPONENTS...
Page 184: ...SECTION 3 ENGINE 184 1030S 1100SJ 3121756 FIGURE 3 9 DEUTZ TD2 9L4 T4I ENGINE INSTALLATION...
Page 185: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 185...
Page 190: ...SECTION 3 ENGINE 190 1030S 1100SJ 3121756 FIGURE 3 11 DEUTZ TD2 9L4 T4I ENGINE ASSEMBLY...
Page 191: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 191...
Page 195: ......
Page 196: ...SECTION 3 ENGINE 196 1030S 1100SJ 3121756 FIGURE 3 12 DEUTZ TD2 9L4 T4I ENGINE COMPONENTS...
Page 200: ...SECTION 3 ENGINE 200 1030S 1100SJ 3121756 FIGURE 3 13 PUMP COUPLING KIT...
Page 202: ...SECTION 3 ENGINE 202 1030S 1100SJ 3121756 FIGURE 3 14 TANDEM PUMP ASSEMBLY...
Page 203: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 203...
Page 206: ...SECTION 3 ENGINE 206 1030S 1100SJ 3121756 FIGURE 3 15 PISTON PUMP ASSEMBLY...
Page 209: ......
Page 210: ...SECTION 3 ENGINE 210 1030S 1100SJ 3121756 FIGURE 3 16 GEAR PUMP ASSEMBLY...
Page 218: ......
Page 219: ...SECTION 4 BOOM 3121756 1030S 1100SJ 219 SECTION 4 BOOM...
Page 220: ...SECTION 4 BOOM 220 1030S 1100SJ 3121756 FIGURE 4 1 BOOM INSTALLATION 1030S...
Page 221: ...SECTION 4 BOOM 3121756 1030S 1100SJ 221...
Page 223: ......
Page 224: ...SECTION 4 BOOM 224 1030S 1100SJ 3121756 FIGURE 4 2 BOOM INSTALLATION 1100SJ...
Page 225: ...SECTION 4 BOOM 3121756 1030S 1100SJ 225...
Page 227: ......
Page 228: ...SECTION 4 BOOM 228 1030S 1100SJ 3121756 FIGURE 4 3 BOOM ASSEMBLY...
Page 229: ...SECTION 4 BOOM 3121756 1030S 1100SJ 229...
Page 234: ...SECTION 4 BOOM 234 1030S 1100SJ 3121756 FIGURE 4 5 JIB ASSEMBLY 1100SJ...
Page 240: ...SECTION 4 BOOM 240 1030S 1100SJ 3121756 FIGURE 4 8 PLATFORM ROTATOR ASSEMBLY 1100SJ...
Page 242: ...SECTION 4 BOOM 242 1030S 1100SJ 3121756 FIGURE 4 9 POWER TRACK INSTALLATION...
Page 262: ...SECTION 4 BOOM 262 1030S 1100SJ 3121756 FIGURE 4 19 VALVE INSTALLATION BOOM 1030S WITH 4WD 4WS...
Page 272: ...SECTION 4 BOOM 272 1030S 1100SJ 3121756 FIGURE 4 24 PLATFORM ROTATE VALVE ASSEMBLY 1030S...
Page 276: ...SECTION 4 BOOM 276 1030S 1100SJ 3121756 FIGURE 4 26 BOOM SENSORS INSTALLATION...
Page 280: ...SECTION 4 BOOM 280 1030S 1100SJ 3121756 FIGURE 4 28 BOOM SHIELDS INSTALLATION...
Page 282: ......
Page 283: ...SECTION 5 PLATFORM 3121756 1030S 1100SJ 283 SECTION 5 PLATFORM...
Page 288: ...SECTION 5 PLATFORM 288 1030S 1100SJ 3121756 FIGURE 5 3 PLATFORM ASSEMBLY SHIPYARD MACHINES...
Page 314: ...SECTION 5 PLATFORM 314 1030S 1100SJ 3121756 FIGURE 5 16 CONSOLE BOX ASSEMBLY...
Page 317: ......
Page 318: ...SECTION 5 PLATFORM 318 1030S 1100SJ 3121756 FIGURE 5 17 CONTROLLER ASSEMBLY LIFT AND SWING...
Page 321: ......
Page 322: ...SECTION 5 PLATFORM 322 1030S 1100SJ 3121756 FIGURE 5 18 CONTROLLER ASSEMBLY DRIVE AND STEER...
Page 324: ...SECTION 5 PLATFORM 324 1030S 1100SJ 3121756 FIGURE 5 19 JIB SWITCH INSTALLATION 1100SJ...
Page 326: ...SECTION 5 PLATFORM 326 1030S 1100SJ 3121756 FIGURE 5 20 SKYGUARD INSTALLATION...
Page 332: ......
Page 333: ...SECTION 6 CYLINDER 3121756 1030S 1100SJ 333 SECTION 6 CYLINDER...
Page 334: ...SECTION 6 CYLINDER 334 1030S 1100SJ 3121756 FIGURE 6 1 AXLE EXTEND CYLINDER ASSEMBLY...
Page 336: ...SECTION 6 CYLINDER 336 1030S 1100SJ 3121756 FIGURE 6 2 LEVEL CYLINDER ASSEMBLY PLATFORM SLAVE...
Page 338: ...SECTION 6 CYLINDER 338 1030S 1100SJ 3121756 FIGURE 6 3 LIFT CYLINDER ASSEMBLY BOOM...
Page 340: ...SECTION 6 CYLINDER 340 1030S 1100SJ 3121756 FIGURE 6 4 LIFT CYLINDER ASSEMBLY JIB...
Page 342: ...SECTION 6 CYLINDER 342 1030S 1100SJ 3121756 FIGURE 6 5 MASTER CYLINDER ASSEMBLY...
Page 344: ...SECTION 6 CYLINDER 344 1030S 1100SJ 3121756 FIGURE 6 6 STEER CYLINDER ASSEMBLY...
Page 346: ...SECTION 6 CYLINDER 346 1030S 1100SJ 3121756 FIGURE 6 7 TELESCOPE CYLINDER...
Page 350: ......
Page 351: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 351 SECTION 7 HYDRAULIC...
Page 352: ...SECTION 7 HYDRAULIC 352 1030S 1100SJ 3121756 FIGURE 7 1 BOOM HYDRAULIC DIAGRAM 1030S...
Page 353: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 353...
Page 356: ...SECTION 7 HYDRAULIC 356 1030S 1100SJ 3121756 FIGURE 7 2 BOOM HYDRAULIC DIAGRAM 1100SJ...
Page 357: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 357...
Page 360: ...SECTION 7 HYDRAULIC 360 1030S 1100SJ 3121756 FIGURE 7 3 CHASSIS HYDRAULIC DIAGRAM 2WD 2WS...
Page 361: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 361...
Page 363: ......
Page 364: ...SECTION 7 HYDRAULIC 364 1030S 1100SJ 3121756 FIGURE 7 4 CHASSIS HYDRAULIC DIAGRAM 4WD 2WS...
Page 365: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 365...
Page 367: ......
Page 368: ...SECTION 7 HYDRAULIC 368 1030S 1100SJ 3121756 FIGURE 7 5 CHASSIS HYDRAULIC DIAGRAM 4WD 4WS...
Page 369: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 369...
Page 371: ......
Page 372: ...SECTION 7 HYDRAULIC 372 1030S 1100SJ 3121756 FIGURE 7 6 TURNTABLE HYDRAULIC DIAGRAM...
Page 375: ......
Page 377: ...SECTION 8 ELECTRICAL 3121756 1030S 1100SJ 377 SECTION 8 ELECTRICAL...
Page 379: ......
Page 380: ...SECTION 8 ELECTRICAL 380 1030S 1100SJ 3121756 FIGURE 8 2 AXLE POWER TRACK HARNESS...
Page 382: ...SECTION 8 ELECTRICAL 382 1030S 1100SJ 3121756 FIGURE 8 3 BATTERY CABLE KIT DEUTZ TD2011...
Page 384: ...SECTION 8 ELECTRICAL 384 1030S 1100SJ 3121756 FIGURE 8 4 BATTERY CABLE KIT DEUTZ TD2 9L4...
Page 386: ...SECTION 8 ELECTRICAL 386 1030S 1100SJ 3121756 FIGURE 8 5 BLAM HARNESS...
Page 400: ...SECTION 8 ELECTRICAL 400 1030S 1100SJ 3121756 FIGURE 8 12 BOOM CABLE MAIN...
Page 402: ...SECTION 8 ELECTRICAL 402 1030S 1100SJ 3121756 FIGURE 8 13 BOOM CABLE MAIN...
Page 406: ...SECTION 8 ELECTRICAL 406 1030S 1100SJ 3121756 FIGURE 8 15 CHASSIS HARNESS...
Page 408: ...SECTION 8 ELECTRICAL 408 1030S 1100SJ 3121756 FIGURE 8 16 ENGINE HARNESS DEUTZ TD2011 ENGINES...
Page 410: ...SECTION 8 ELECTRICAL 410 1030S 1100SJ 3121756 FIGURE 8 17 ENGINE HARNESS DEUTZ TD2 9L4 ENGINES...
Page 416: ...SECTION 8 ELECTRICAL 416 1030S 1100SJ 3121756 FIGURE 8 19 FUEL PUMP HARNESS DEUTZ TD2 9L4...
Page 422: ...SECTION 8 ELECTRICAL 422 1030S 1100SJ 3121756 FIGURE 8 22 GROUND CONTROL PANEL HARNESS...
Page 424: ...SECTION 8 ELECTRICAL 424 1030S 1100SJ 3121756 FIGURE 8 23 LOAD SENSING PIN HARNESS...
Page 426: ...SECTION 8 ELECTRICAL 426 1030S 1100SJ 3121756 FIGURE 8 24 MAIN VALVE HARNESS...
Page 428: ...SECTION 8 ELECTRICAL 428 1030S 1100SJ 3121756 FIGURE 8 25 OVERHEAD SOFT TOUCH HARNESS...
Page 430: ...SECTION 8 ELECTRICAL 430 1030S 1100SJ 3121756 FIGURE 8 26 PLATFORM CONSOLE BOX HARNESS...
Page 432: ...SECTION 8 ELECTRICAL 432 1030S 1100SJ 3121756 FIGURE 8 27 PLATFORM VALVE HARNESS 1030S...
Page 438: ...SECTION 8 ELECTRICAL 438 1030S 1100SJ 3121756 FIGURE 8 30 SKYGUARD SENSOR HARNESS...
Page 442: ...SECTION 8 ELECTRICAL 442 1030S 1100SJ 3121756 FIGURE 8 32 SWING DRIVE HARNESS...
Page 444: ...SECTION 8 ELECTRICAL 444 1030S 1100SJ 3121756 FIGURE 8 33 TURNTABLE HARNESS...
Page 447: ...SECTION 9 DECALS 3121756 1030S 1100SJ 447 SECTION 9 DECALS...
Page 480: ...SECTION 9 DECALS 480 1030S 1100SJ 3121756 FIGURE 9 17 DECAL INSTALLATIONS OPTIONS...
Page 482: ......
Page 486: ......
Page 487: ...SECTION 11 SPECIAL OPTIONS 3121756 1030S 1100SJ 487 SECTION 11 SPECIAL OPTIONS...
Page 490: ......
Page 491: ...PART NUMBER INDEX 3121756 1030S 1100SJ 491 PART NUMBER INDEX...
Page 503: ......
Page 504: ......