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Oshkosh Corporation JLG 1030S, Illustrated Parts Manual

The Oshkosh Corporation JLG 1030S Illustrated Parts Manual is a must-have resource for owners of this versatile equipment. Easily download the manual for free from manualshive.com to ensure you have the necessary information to properly maintain and repair your JLG 1030S, keeping it running smoothly for years to come.

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SECTION 3 - ENGINE

 

194 

1030S, 1100SJ 

3121756

 

ITEM

 

PART NUMBER

 

QTY

 

DESCRIPTION

 

REV

 

85 

1001218417 

1 

Plate, Shroud 

 

86 

1001180516 

1 

Adapter 

 

87 

1001218423 

1 

Tube, Air Intake 

 

88 

1001218425 

1 

Bracket, Surge Tank 

 

89 

1001222091 

1 

Pipe, Exhaust 

 

90 

1001218429 

1 

Seal 

 

91 

1001218430 

1 

Seal 

 

92 

1001218431 

1 

Seal 

 

93 

1001218432 

6 

Plate, Clamping 

 

94 

1001218434 

1 

Plate, Clamping 

 

95 

1001218436 

2 

Seal 

 

96 

1001218437 

2 

Plate, Clamping 

 

97 

1001218440 

1 

Bracket 

 

98 

1001218443 

1 

Fitting, Straight 

 

99 

1001218444 

1 

Fitting, Straight 

 

100 

1001218448 

4 

Bolt 

 

101 

1001218580 

AR 

Hose 

 

102 

1001218944 

1 

Hose, Radiator (Top) 

 

103 

1001218945 

1 

Hose, Radiator (Bottom) 

 

104 

1001219455 

1 

Mount, Engine (Front Inboard) 

 

105 

1001220261 

1 

Engine Harness - Deutz TD2.9L4 (Not Shown - See Separate 
Breakdown in ELECTRICAL SECTION) 

 

106 

1001219642 

1 

Deutz TD2.9L4 T4i Engine Components (See Separate 
Breakdown in this Section) 

 

107 

0701024 

4 

Bolt M10 x 80 

 

108 

1001119727 

2 

Clamp 

 

109 

1001137336 

3 

Strap 

 

110 

1001221203 

1 

Bracket 

 

111 

1001221207 

1 

Muffler 

 

112 

1001221212 

2 

Clamp 

 

113 

1001221217 

1 

Pipe, Flex 

 

114 

1001221427 

1 

Muffler-Wrap 

 

115 

4812002 

1 

Washer M10 

 

116 

0701017 

4 

Bolt M10 x 45

 (SN B300002614 to Present)

 

 

117 

0760306 

3 

Bolt M3 x 12

 (SN B300002614 to Present)

 

 

118 

3290305 

3 

Nut M3

 (SN B300002614 to Present)

 

 

119 

4920385 

1 

Wire, Safety

 (SN B300002614 to Present)

 

 

120 

8406202 

1 

Clip

 (SN B300002614 through B300002738)

 

 

120 

1001026127 

1 

Clamp

 (SN B300002739 to Present)

 

 

121 

4240099 

1 

Tie Strap (Not Shown)

 (SN B300002614 to Present)

 

 

122 

5250808 

1 

Bolt M8 x 16

 (SN B300002614 to Present)

 

 

123 

1001181899 

1 

Clamp

 (SN B300002614 to Present)

 

 

Summary of Contents for JLG 1030S

Page 1: ......

Page 2: ......

Page 3: ...3121756 1030S 1100SJ 3...

Page 4: ...4 1030S 1100SJ 3121756...

Page 5: ...3121756 1030S 1100SJ 5...

Page 6: ......

Page 7: ...rough B300001676 74 FIGURE 2 2 VALVE INSTALLATION TURNTABLE 1030S WITH 2WD 2WS SN B300001677 to Present 76 FIGURE 2 3 VALVE INSTALLATION TURNTABLE 1030S WITH 4WD 2WS SN B300001677 to Present 78 FIGURE...

Page 8: ...T INSTALLATION 1030S WITHOUT LSS 244 FIGURE 4 11 PLATFORM SUPPORT INSTALLATION 1100SJ WITHOUT LSS 246 FIGURE 4 12 PLATFORM SUPPORT INSTALLATION 1030S WITH 4 CELL LSS 248 FIGURE 4 13 PLATFORM SUPPORT I...

Page 9: ...344 FIGURE 6 7 TELESCOPE CYLINDER 346 FIGURE 6 8 TELESCOPE CYLINDER SN B300002340 to Present 348 SECTION 7 HYDRAULIC 351 FIGURE 7 1 BOOM HYDRAULIC DIAGRAM 1030S 352 FIGURE 7 2 BOOM HYDRAULIC DIAGRAM...

Page 10: ...ANGUAGE 456 FIGURE 9 6 DECAL INSTALLATION 1030S WITH SHIPYARD PLATFORM ENGLISH JAPANESE LANGUAGE 458 FIGURE 9 7 DECAL INSTALLATION 1030S WITH STANDARD PLATFORM ENGLISH KOREAN LANGUAGE 460 FIGURE 9 8 D...

Page 11: ...SECTION 1 FRAME 3121756 1030S 1100SJ 11 SECTION 1 FRAME...

Page 12: ...SECTION 1 FRAME 12 1030S 1100SJ 3121756 FIGURE 1 1 AXLE INSTALLATION 2WS...

Page 13: ...3573294 4 Plate Switch 15 4031510 8 Capscrew M4 x 30 16 4360578 4 Switch Limit 17 4811400 8 Washer M4 18 4812000 24 Washer M10 19 4812100 128 Washer M12 20 1001149464 2 Axle Extend Cylinder Assembly...

Page 14: ...SECTION 1 FRAME 14 1030S 1100SJ 3121756 FIGURE 1 2 AXLE INSTALLATION 4WS...

Page 15: ...Nut M4 13 3291007 8 Nut M10 14 3573294 4 Plate Switch 15 4031510 8 Capscrew M4 x 30 16 4360578 4 Switch Limit 17 4811400 8 Washer M4 18 4812000 24 Washer M10 19 4812100 128 Washer M12 20 1001149464 2...

Page 16: ...SECTION 1 FRAME 16 1030S 1100SJ 3121756 FIGURE 1 3 STEER INSTALLATION 2WS...

Page 17: ...Pin Sensor 19 3451214 2 Pin 3 8 x 3 1 2 20 3760383 2 Ring 21 3841203 2 Keeper Rod 22 3841258 2 Keeper Rod 23 3931020 4 Capscrew 10 x 1 1 4 24 3960551 2 Seal Outer 25 3960552 2 Seal Inner 26 4031707 8...

Page 18: ...SECTION 1 FRAME 18 1030S 1100SJ 3121756 FIGURE 1 4 STEER INSTALLATION 4WS...

Page 19: ...451214 4 Pin 3 8 x 3 1 2 20 3760383 4 Ring 21 3790012 1 O Ring 22 3841203 4 Keeper Rod 23 3841258 4 Keeper Rod 24 3931020 8 Capscrew 10 x 1 1 4 25 3960551 4 Seal Outer 26 3960552 4 Seal Inner 27 40317...

Page 20: ...E 20 1030S 1100SJ 3121756 ITEM PART NUMBER QTY DESCRIPTION REV 49 1001152574 2 Axle Power Track Harness Not Shown See Separate Breakdown in ELECTRICAL SECTION 50 1001155044 1 Nut 15 32 51 1001161709 1...

Page 21: ......

Page 22: ...SECTION 1 FRAME 22 1030S 1100SJ 3121756 FIGURE 1 5 WHEEL DRIVE INSTALLATION 2WD...

Page 23: ...ve Hub Assembly 2WD Front See Separate Breakdown in this Section 5 1001151094 2 Drive Hub Motor Assembly 2WD Rear C 101 0100011 AR Compound Locking 102 3020008 AR Lubricant 103 0761214 4 Bolt M12 x 30...

Page 24: ...SECTION 1 FRAME 24 1030S 1100SJ 3121756 FIGURE 1 6 WHEEL DRIVE INSTALLATION 4WD...

Page 25: ...40 3 5241600 48 Washer M16 4 1001151092 4 Drive Hub Motor Assembly D 101 0100011 AR Compound Locking 102 3020008 AR Lubricant 103 0761214 8 Bolt M12 x 30 2 Per Assembly 108 5241200 8 Washer M12 2 Per...

Page 26: ...SECTION 1 FRAME 26 1030S 1100SJ 3121756 FIGURE 1 7 DRIVE HUB ASSEMBLY 2WD FRONT...

Page 27: ...DRIVE HUB ASSEMBLY 2WD FRONT D 1 0100071 AR Adhesive 2 0760808 4 Bolt M8 x 16 3 3450810 1 Pin Cotter 1 4 x 2 1 2 4 4811900 4 Washer M8 5 1001146249 1 Hub 6 1001146250 1 Spindle 7 1001146253 1 Cap 10...

Page 28: ...SECTION 1 FRAME 28 1030S 1100SJ 3121756 FIGURE 1 8 DRIVE HUB ASSEMBLY...

Page 29: ...al Note Use Item 51 26 70002039 2 Bearing Assembly 27 70002040 1 Support Hub 28 70002041 1 Nut Retaining 29 70002042 NLA Washer Use p n 70002674 30 70002043 NLA Screw Flange Use p n 70002674 31 700020...

Page 30: ...SECTION 1 FRAME 30 1030S 1100SJ 3121756 ITEM PART NUMBER QTY DESCRIPTION REV 52 70002247 1 Cover Kit Includes Items 41 44 46 50 53 70002249 1 Brake Kit Includes Items 4 13...

Page 31: ......

Page 32: ...SECTION 1 FRAME 32 1030S 1100SJ 3121756 FIGURE 1 9 DRIVE MOTOR ASSEMBLY 2WD...

Page 33: ...19 7007439 1 Snap Ring 20 70000859 1 End Cap Motor 21 7022368 4 Bolt 22 7021249 1 Bearing Needle 23 7007446 1 Pin Dowel 24 7007420 1 Plug Includes Item 25 25 See Note NSS O Ring Note Use Item 51 or 2...

Page 34: ...SECTION 1 FRAME 34 1030S 1100SJ 3121756 FIGURE 1 10 DRIVE MOTOR ASSEMBLY 4WD...

Page 35: ...18 70000858 1 Shaft 19 7007439 1 Snap Ring 20 70000859 1 End Cap Motor 21 7022368 4 Bolt 22 7021249 1 Bearing Needle 23 7007446 1 Pin Dowel 24 7007420 1 Plug Includes Item 25 25 See Note NSS O Ring No...

Page 36: ...SECTION 1 FRAME 36 1030S 1100SJ 3121756 FIGURE 1 11 TIRE AND WHEEL INSTALLATION FOAM FILLED...

Page 37: ...cturer s specifications prior to installing on a machine Refer to Operation and Safety or Service and Maintenance Manuals Purchase individual tire and or rim only if able to foam fill tire and wheel a...

Page 38: ...SECTION 1 FRAME 38 1030S 1100SJ 3121756 FIGURE 1 12 TIRE AND WHEEL INSTALLATION SOLID...

Page 39: ...12 TIRE AND WHEEL INSTALLATION SOLID ITEM PART NUMBER QTY DESCRIPTION REV 1001150023 Ref TIRE AND WHEEL INSTALLATION SOLID B 1 0701619 64 Bolt M16 x 55 16 Per Wheel 2 5241600 64 Washer M16 16 Per Whe...

Page 40: ...SECTION 1 FRAME 40 1030S 1100SJ 3121756 FIGURE 1 13 VALVES INSTALLATION FRAME 2WD SN B300001586 through B300001676...

Page 41: ...M6 x 30 4 0761215 1 Bolt M12 x 35 5 3290605 5 Nut M6 6 3290805 6 Nut M8 7 3291205 1 Nut M12 8 4060808 AR Flex Trim 9 4811700 9 Washer M6 10 4811900 12 Washer M8 11 4812100 1 Washer M12 12 8406002 1 C...

Page 42: ...SECTION 1 FRAME 42 1030S 1100SJ 3121756 FIGURE 1 14 VALVES INSTALLATION FRAME 1030S WITH 2WD 2WS SN B300001677 to Present...

Page 43: ...AR Compound Locking 3 0760614 4 Bolt M6 x 30 4 0760812 4 Bolt M8 x 25 6 0700830 2 Bolt M8 x 130 8 3290605 4 Nut M6 9 3290805 6 Nut M8 12 4811700 8 Washer M6 13 4811900 12 Washer M8 17 1001112758 1 Mod...

Page 44: ...SECTION 1 FRAME 44 1030S 1100SJ 3121756 FIGURE 1 15 VALVES INSTALLATION FRAME 1100SJ WITH 2WD 2WS SN B300001677 to Present...

Page 45: ...AR Compound Locking 3 0760614 4 Bolt M6 x 30 4 0760812 4 Bolt M8 x 25 6 0700830 2 Bolt M8 x 130 8 3290605 4 Nut M6 9 3290805 6 Nut M8 12 4811700 8 Washer M6 13 4811900 12 Washer M8 17 1001112758 1 Mo...

Page 46: ...SECTION 1 FRAME 46 1030S 1100SJ 3121756 FIGURE 1 16 VALVES INSTALLATION FRAME 4WD SN B300001586 through B300001676...

Page 47: ...lt M10 x 25 6 0761215 1 Bolt M12 x 35 7 3290605 5 Nut M6 8 3291205 1 Nut M12 9 4060808 AR Flex Trim 11 4811700 9 Washer M6 12 4812000 4 Washer M10 13 4812100 1 Washer M12 14 8406002 1 Clip 15 8406105...

Page 48: ...SECTION 1 FRAME 48 1030S 1100SJ 3121756 FIGURE 1 17 VALVES INSTALLATION FRAME 1030S WITH 4WD 2WS SN B300001677 to Present...

Page 49: ...Locking 3 0760614 4 Bolt M6 x 30 4 0760812 4 Bolt M8 x 25 6 0761012 4 Bolt M10 x 25 8 3290605 4 Nut M6 9 3290805 4 Nut M8 12 4811700 8 Washer M6 13 4811900 8 Washer M8 14 4812000 4 Washer M10 17 1001...

Page 50: ...SECTION 1 FRAME 50 1030S 1100SJ 3121756 FIGURE 1 18 VALVES INSTALLATION FRAME 1030S WITH 4WD 4WS...

Page 51: ...1012 4 Bolt M10 x 25 8 3290605 4 Nut M6 9 3290805 8 Nut M8 12 4811700 8 Washer M6 13 4811900 16 Washer M8 14 4812000 4 Washer M10 17 1001112758 1 Module Control Frame Note Re calibration Required when...

Page 52: ...SECTION 1 FRAME 52 1030S 1100SJ 3121756 FIGURE 1 19 VALVES INSTALLATION FRAME 1100SJ WITH 4WD 2WS SN B300001677 to Present...

Page 53: ...d Locking 3 0760614 4 Bolt M6 x 30 4 0760812 4 Bolt M8 x 25 6 0761012 4 Bolt M10 x 25 8 3290605 4 Nut M6 9 3290805 4 Nut M8 12 4811700 8 Washer M6 13 4811900 8 Washer M8 14 4812000 4 Washer M10 17 100...

Page 54: ...SECTION 1 FRAME 54 1030S 1100SJ 3121756 FIGURE 1 20 VALVES INSTALLATION FRAME 1100SJ WITH 4WD 4WS...

Page 55: ...61012 4 Bolt M10 x 25 8 3290605 4 Nut M6 9 3290805 8 Nut M8 12 4811700 8 Washer M6 13 4811900 16 Washer M8 14 4812000 4 Washer M10 17 1001112758 1 Module Control Frame Note Re calibration Required whe...

Page 56: ...SECTION 1 FRAME 56 1030S 1100SJ 3121756 FIGURE 1 21 TRACTION VALVE ASSEMBLY 2WD...

Page 57: ...PART NUMBER QTY DESCRIPTION REV 1001194532 Ref TRACTION VALVE ASSEMBLY 2WD C 1 70000804 1 Cartridge Shuttle Valve 1 70000805 1 Seal Kit 70000804 Valve 2 70005775 2 Cartridge Solenoid Less Coil 2 70005...

Page 58: ...SECTION 1 FRAME 58 1030S 1100SJ 3121756 FIGURE 1 22 TRACTION VALVE ASSEMBLY 4WD...

Page 59: ...ridge Check Valve 1 7024808 4 Seal Kit 70005774 Valve 2 70002958 2 Cartridge Flow Divider Valve 2 70002959 2 Seal Kit 70002958 Valve 3 70000804 1 Cartridge Shuttle Valve 3 70000805 1 Seal Kit 70000804...

Page 60: ...SECTION 1 FRAME 60 1030S 1100SJ 3121756 FIGURE 1 23 AXLE EXTEND STEER ASSEMBLY...

Page 61: ...2 7021375 2 Nut Coil 2 70006929 1 Valve Steer SN B300002952 to Present See Note NSS Seal Kit 70006929 Valve Note Not Available for Purchase 70006950 2 Coil 70004461 2 O Ring Pole Tube 7021375 2 Nut Co...

Page 62: ...SECTION 1 FRAME 62 1030S 1100SJ 3121756 FIGURE 1 24 STEER VALVE ASSEMBLY...

Page 63: ...oil 212 70006086 1 Valve Steer SN B300001586 through B300002951 212 7012773 1 Seal Kit 70006086 Valve 212 70004463 2 Coil 212 70004461 2 O Ring Pole Tube 212 7021375 2 Nut Coil 212 70006929 1 Valve St...

Page 64: ...SECTION 1 FRAME 64 1030S 1100SJ 3121756 FIGURE 1 25 FRAME COVER INSTALLATION STANDARD MACHINES 2WS...

Page 65: ...INSTALLATION STANDARD MACHINES 2WS ITEM PART NUMBER QTY DESCRIPTION REV 1001150044 Ref FRAME COVER INSTALLATION STANDARD MACHINES C 1 0761008 AR Bolt M10 x 16 2 1671049 4 Cover 3 4812000 AR Washer M10...

Page 66: ...SECTION 1 FRAME 66 1030S 1100SJ 3121756 FIGURE 1 26 FRAME COVER INSTALLATION STANDARD MACHINES 4WS...

Page 67: ...INSTALLATION STANDARD MACHINES 4WS ITEM PART NUMBER QTY DESCRIPTION REV 1001232783 Ref FRAME COVER INSTALLATION STANDARD MACHINES A 1 0761008 48 Bolt M10 x 16 2 1671049 4 Cover 3 4812000 48 Washer M10...

Page 68: ...SECTION 1 FRAME 68 1030S 1100SJ 3121756 FIGURE 1 27 FRAME COVER INSTALLATION SHIPYARD MACHINES 2WS...

Page 69: ...D MACHINES 2WS ITEM PART NUMBER QTY DESCRIPTION REV 1001150042 Ref FRAME COVER INSTALLATION SHIPYARD MACHINES C 1 0761008 AR Bolt M10 x 16 2 1671049 3 Cover 3 4812000 AR Washer M10 4 1001110877 1 Moun...

Page 70: ...SECTION 1 FRAME 70 1030S 1100SJ 3121756 FIGURE 1 28 FRAME COVER INSTALLATION SHIPYARD MACHINES 4WS...

Page 71: ...RD MACHINES 4WS ITEM PART NUMBER QTY DESCRIPTION REV 1001232782 Ref FRAME COVER INSTALLATION SHIPYARD MACHINES A 1 0761008 48 Bolt M10 x 16 2 1671049 3 Cover 3 4812000 48 Washer M10 4 1001110877 1 Mou...

Page 72: ......

Page 73: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 73 SECTION 2 TURNTABLE...

Page 74: ...SECTION 2 TURNTABLE 74 1030S 1100SJ 3121756 FIGURE 2 1 VALVE INSTALLATION TURNTABLE 1030S SN B300001586 through B300001676...

Page 75: ...1586 through B300001676 H 1 0100011 AR Compound Locking 3 0761010 7 Bolt M10 x 20 4 0761217 3 Bolt M12 x 45 5 3291205 3 Nut M12 6 4812000 7 Washer M10 7 4812100 6 Washer M12 8 1001151420 1 Main Valve...

Page 76: ...SECTION 2 TURNTABLE 76 1030S 1100SJ 3121756 FIGURE 2 2 VALVE INSTALLATION TURNTABLE 1030S WITH 2WD 2WS SN B300001677 to Present...

Page 77: ...S SN B300001677 to Present A 1 0100011 AR Compound Locking 2 0641606 4 Bolt 3 8 x 3 4 5 0761010 4 Bolt M10 x 20 7 0761217 3 Bolt M12 x 45 10 3291205 3 Nut M12 11 4711600 4 Washer 3 8 14 4812000 4 Wash...

Page 78: ...SECTION 2 TURNTABLE 78 1030S 1100SJ 3121756 FIGURE 2 3 VALVE INSTALLATION TURNTABLE 1030S WITH 4WD 2WS SN B300001677 to Present...

Page 79: ...S SN B300001677 to Present A 1 0100011 AR Compound Locking 2 0641606 4 Bolt 3 8 x 3 4 5 0761010 4 Bolt M10 x 20 7 0761217 3 Bolt M12 x 45 10 3291205 3 Nut M12 11 4711600 4 Washer 3 8 14 4812000 4 Wash...

Page 80: ...SECTION 2 TURNTABLE 80 1030S 1100SJ 3121756 FIGURE 2 4 VALVE INSTALLATION TURNTABLE 1030S WITH 4WD 4WS...

Page 81: ...S A 1 0100011 AR Compound Locking 2 0641606 4 Bolt 3 8 x 3 4 5 0761010 4 Bolt M10 x 20 7 0761217 3 Bolt M12 x 45 10 3291205 3 Nut M12 11 4711600 4 Washer 3 8 14 4812000 4 Washer M10 15 4812100 6 Washe...

Page 82: ...SECTION 2 TURNTABLE 82 1030S 1100SJ 3121756 FIGURE 2 5 VALVE INSTALLATION TURNTABLE 1100SJ SN B300001586 through B300001676...

Page 83: ...01586 through B300001676 H 1 0100011 AR Compound Locking 3 0761010 7 Bolt M10 x 20 4 0761217 3 Bolt M12 x 45 5 3291205 3 Nut M12 6 4812000 7 Washer M10 7 4812100 6 Washer M12 8 1001151420 1 Main Valve...

Page 84: ...SECTION 2 TURNTABLE 84 1030S 1100SJ 3121756 FIGURE 2 6 VALVE INSTALLATION TURNTABLE 1100SJ WITH 2WD 2WS SN B300001677 to Present...

Page 85: ...WD SN B300001677 to Present B 1 0100011 AR Compound Locking 2 0641606 4 Bolt 3 8 x 3 4 5 0761010 4 Bolt M10 x 20 7 0761217 3 Bolt M12 x 45 10 3291205 3 Nut M12 11 4711600 4 Washer 3 8 14 4812000 4 Was...

Page 86: ...SECTION 2 TURNTABLE 86 1030S 1100SJ 3121756 FIGURE 2 7 VALVE INSTALLATION TURNTABLE 1100SJ WITH 4WD 2WS SN B300001677 to Present...

Page 87: ...WS SN B300001677 to Present B 1 0100011 AR Compound Locking 2 0641606 4 Bolt 3 8 x 3 4 5 0761010 4 Bolt M10 x 20 7 0761217 3 Bolt M12 x 45 10 3291205 3 Nut M12 11 4711600 4 Washer 3 8 14 4812000 4 Was...

Page 88: ...SECTION 2 TURNTABLE 88 1030S 1100SJ 3121756 FIGURE 2 8 VALVE INSTALLATION TURNTABLE 1100SJ WITH 4WD 4WS...

Page 89: ...WS B 1 0100011 AR Compound Locking 2 0641606 4 Bolt 3 8 x 3 4 5 0761010 4 Bolt M10 x 20 7 0761217 3 Bolt M12 x 45 10 3291205 3 Nut M12 11 4711600 4 Washer 3 8 14 4812000 4 Washer M10 15 4812100 6 Wash...

Page 90: ...SECTION 2 TURNTABLE 90 1030S 1100SJ 3121756 FIGURE 2 9 MAIN VALVE ASSEMBLY SN B300001586 through B300001676...

Page 91: ...8 70003024 1 Spacer Coil 8 7022390 1 Nut Coil 9 7017479 1 Cartridge Solenoid Valve Less Coil 9 7012518 1 Seal Kit 7017479 Valve 9 7022390 1 Nut Coil 10 70003972 1 Cartridge Solenoid Valve Less Coil 1...

Page 92: ...8 1 Cartridge Relief Valve 27 7017496 1 Seal Kit 70001978 Valve 28 4641210 1 Cartridge Flow Regulator Valve 28 7010545 1 Seal Kit 4641210 Valve 29 7012989 1 Cartridge Flow Regulator Valve 29 7012953 1...

Page 93: ......

Page 94: ...SECTION 2 TURNTABLE 94 1030S 1100SJ 3121756 FIGURE 2 10 MAIN VALVE ASSEMBLY SN B300001677 to Present...

Page 95: ...70006239 1 Cartridge Solenoid Valve Less Coil 8 7012518 1 Seal Kit 70006239 Valve 8 7022390 1 Nut Coil 9 7010635 1 Cartridge Solenoid Valve Less Coil 9 2900708 1 Seal Kit 7010635 Valve 9 7022390 1 Nut...

Page 96: ...Cartridge Relief Valve 26 7012998 1 Seal Kit 70006242 Valve 27 70005784 1 Cartridge Relief Valve 27 7012998 1 Seal Kit 70005784 Valve 28 4641210 1 Cartridge Flow Regulator Valve 28 7010545 1 Seal Kit...

Page 97: ......

Page 98: ...SECTION 2 TURNTABLE 98 1030S 1100SJ 3121756 FIGURE 2 11 SWING DRIVE INSTALLATION...

Page 99: ...4 Ref SWING DRIVE INSTALLATION D 1 0100019 AR Compound Locking 2 0761618 1 Bolt M16 x 50 3 0772020 1 Bolt M20 x 60 4 0682418 5 Bolt 7 8 x 2 1 4 5 3291602 1 Nut M16 6 4071041 1 Shim 7 5242000 1 Washer...

Page 100: ...SECTION 2 TURNTABLE 100 1030S 1100SJ 3121756 FIGURE 2 12 SWING MOTOR HUB ASSEMBLY...

Page 101: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 101...

Page 102: ...001906 3 Rollpin 3H 7007648 6 Washer 4 7010467 1 Gear Ring 5 7000224 2 O Ring 6 7001920 1 Cover Input 8 7001922 1 Thrustwasher 10 7024188 1 Motor Assembly See Items 101 121 for Breakdown 13 7001921 1...

Page 103: ...4 Ref BRAKE ASSEMBLY 201 7024189 1 Shaft 202 7024182 1 Housing Note Not Available For Purchase 203 7024193 2 Plate Friction 204 7024193 1 Plate Pressure 205 7000731 1 Gasket 206 7024193 2 Plate Outer...

Page 104: ...SECTION 2 TURNTABLE 104 1030S 1100SJ 3121756 ITEM PART NUMBER QTY DESCRIPTION REV 255 7024197 1 Bearing Kit Brake Includes Items 207 210 212...

Page 105: ......

Page 106: ...SECTION 2 TURNTABLE 106 1030S 1100SJ 3121756 FIGURE 2 13 PINION SHIELD INSTALLATION OPTIONAL...

Page 107: ...FIGURE 2 13 PINION SHIELD INSTALLATION OPTIONAL ITEM PART NUMBER QTY DESCRIPTION REV 1001150078 Ref PINION SHIELD INSTALLATION OPTIONAL A 1 0100011 AR Compound Locking 2 0761214 3 Bolt M12 x 30 3 4812...

Page 108: ...SECTION 2 TURNTABLE 108 1030S 1100SJ 3121756 FIGURE 2 14 TURNTABLE BEARING AND LUBE INSTALLATION...

Page 109: ...TION ITEM PART NUMBER QTY DESCRIPTION REV 1001150026 Ref TURNTABLE BEARING AND LUBE INSTALLATION B 1 0100019 AR Compound Locking 2 0711624 40 Bolt M16 x 80 Grade 10 9 3 0711629 40 Bolt M16 x 120 Grade...

Page 110: ...SECTION 2 TURNTABLE 110 1030S 1100SJ 3121756 FIGURE 2 15 BEARING AND TURNTABLE SHIELDS INSTALLATION...

Page 111: ...RIPTION REV 1001150096 Ref BEARING AND TURNTABLE SHIELDS INSTALLATION I 1 0100011 AR Compound Locking 2 0761214 6 Bolt M12 x 30 3 3291205 2 Nut M12 4 4812100 10 Washer M12 5 1001221679 1 Bracket 6 100...

Page 112: ...SECTION 2 TURNTABLE 112 1030S 1100SJ 3121756 FIGURE 2 16 TURNTABLE LOCK INSTALLATION...

Page 113: ...756 1030S 1100SJ 113 FIGURE 2 16 TURNTABLE LOCK INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV 1001150019 Ref TURNTABLE LOCK INSTALLATION B 1 1260017 7 in 16cm Chain 2 3760170 2 Ring 3 1001215629 1...

Page 114: ...SECTION 2 TURNTABLE 114 1030S 1100SJ 3121756 FIGURE 2 17 ROTARY COUPLING AND COLLECTOR RING INSTALLATION...

Page 115: ...6665 1 Coupling Rotary 101 See Note 1 Bearing Note Not Available For Purchase 101 70001123 1 Seal Kit Coupling 102 7026029 1 Contactor Rotary Circuit Does not include connector or pins 103 0641506 4 B...

Page 116: ...SECTION 2 TURNTABLE 116 1030S 1100SJ 3121756 FIGURE 2 18 BATTERY TRAY AND AUXILIARY PUMP INSTALLATION...

Page 117: ...sher M6 11 4812000 2 Washer M10 12 3600424 1 Auxiliary Pump Assembly 12A 70024669 1 Mounting Kit Includes Coupling Gasket and Hardware 12A 7011016 1 Coupling 12A 7011044 1 Gasket 12A 7011043 4 Bolt 12...

Page 118: ...SECTION 2 TURNTABLE 118 1030S 1100SJ 3121756 FIGURE 2 19 TANKS INSTALLATION...

Page 119: ...ut M12 3 3291205 8 Nut M12 4 4812100 16 Washer M12 5 4812102 8 Washer M12 6 1001221175 1 Fuel Tank Assembly See Separate Breakdown in this Section 7 1001221284 1 Hydraulic Tank Assembly See Separate B...

Page 120: ...SECTION 2 TURNTABLE 120 1030S 1100SJ 3121756 FIGURE 2 20 FUEL TANK ASSEMBLY...

Page 121: ...13 8 1001228485 1 Plug SN B300002614 to Present 9 See Note NSS Tank Fuel Note Use p n 1001221175 10 1001150902 1 Ball SN B300001586 through B300002613 11 1001182997 AR Adhesive 12 1001221173 1 Lid Ass...

Page 122: ...SECTION 2 TURNTABLE 122 1030S 1100SJ 3121756 FIGURE 2 21 HYDRAULIC TANK ASSEMBLY...

Page 123: ...221285 1 Filter Suction SN B300001586 through B300002613 9 1001230051 1 Filter Suction SN B300002614 to Present 10 1001221286 1 Filter Suction 11 See Note NSS Tank Hydraulic Note Use p n 1001221284 12...

Page 124: ...SECTION 2 TURNTABLE 124 1030S 1100SJ 3121756 FIGURE 2 22 ELECTRICAL COMPONENTS INSTALLATION 1030S...

Page 125: ...22 Screw Thumb 17 1001217854 1 Ground Control Box Assembly See Items 101 106 for Breakdown 19 1001217857 1 Cover Top 20 1001217858 1 Cover Bottom 21 1001217859 1 Cover Side 22 1001217864 1 Support RH...

Page 126: ...SECTION 2 TURNTABLE 126 1030S 1100SJ 3121756 FIGURE 2 23 ELECTRICAL COMPONENTS INSTALLATION 1100SJ...

Page 127: ...22 Screw Thumb 17 1001217856 1 Ground Control Box Assembly See Items 101 106 for Breakdown 19 1001217857 1 Cover Top 20 1001217858 1 Cover Bottom 21 1001217859 1 Cover Side 22 1001217864 1 Support RH...

Page 128: ...SECTION 2 TURNTABLE 128 1030S 1100SJ 3121756 FIGURE 2 24 GROUND CONTROL PANEL ASSEMBLY 1030S...

Page 129: ...29 1 Bezel 2 1001122383 1 Decal Display 3 2760105 1 Fixture Light 4 3290505 2 Nut M5 5 4060906 1 Guard Switch 6 4360328 6 Switch Toggle 7 4360475 1 Switch Emergency Stop 7 7020175 1 Cap 7 7020176 1 Bl...

Page 130: ...SECTION 2 TURNTABLE 130 1030S 1100SJ 3121756 FIGURE 2 25 GROUND CONTROL PANEL ASSEMBLY 1100SJ...

Page 131: ...829 1 Bezel 2 1001122383 1 Decal Display 3 2760105 1 Fixture Light 4 3290505 2 Nut M5 5 4060906 1 Guard Switch 6 4360328 7 Switch Toggle 7 4360475 1 Switch Emergency Stop 7 7020175 1 Cap 7 7020176 1 B...

Page 132: ...SECTION 2 TURNTABLE 132 1030S 1100SJ 3121756 FIGURE 2 26 KEYSWITCH INSTALLATION...

Page 133: ...1030S 1100SJ 133 FIGURE 2 26 KEYSWITCH INSTALLATION ITEM PART NUMBER QTY DESCRIPTION REV 0259666 Ref KEYSWITCH INSTALLATION C 1 3910804 6 Screw 8 x 1 8 2 1001151393 1 Shim 063 3 4360469 1 Keyswitch 3...

Page 134: ...SECTION 2 TURNTABLE 134 1030S 1100SJ 3121756 FIGURE 2 27 ELECTRICAL ASSEMBLY...

Page 135: ...Washer M8 6 1001112757 NLA Module Boom Length and Angle Control Use p n 1001227960 Note Re calibration Required when Replaced SN B300001586 through B300002951 6 1001227960 1 Module Boom Length and An...

Page 136: ...SECTION 2 TURNTABLE 136 1030S 1100SJ 3121756 FIGURE 2 28 STROBE LIGHT INSTALLATION AMBER OPTIONAL...

Page 137: ...PART NUMBER QTY DESCRIPTION REV 1001151701 Ref STROBE LIGHT INSTALLATION AMBER OPTIONAL A 1 0760410 2 Bolt M4 x 20 2 2920161 1 Light Strobe 2 7016319 1 Bulb 2 7016372 1 Lens 2 4460891 1 Plug Male 2 P...

Page 138: ...SECTION 2 TURNTABLE 138 1030S 1100SJ 3121756 FIGURE 2 29 STROBE LIGHT INSTALLATION BLUE OPTIONAL...

Page 139: ...ng 2 0700615 2 Bolt M6 x 35 5 3290607 2 Nut M6 8 4240033 1 Tie Strap Not Shown 10 4811700 4 Washer M6 11 1001142683 1 Module Beacon 14 1001142736 1 Strobe Light Harness Not Shown See Separate Breakdow...

Page 140: ...SECTION 2 TURNTABLE 140 1030S 1100SJ 3121756 FIGURE 2 30 ALARM AND TURNTABLE COVERS INSTALLATION...

Page 141: ...d Locking 2 0140043 1 Alarm 3 0760610 2 Bolt M6 x 20 5 0760812 6 Bolt M8 x 25 6 0760815 4 Bolt M8 x 35 7 0761212 AR Bolt M12 x 25 8 1320061 1 Clamp 9 3290605 2 Nut M6 10 3290805 4 Nut M8 11 4811700 4...

Page 142: ...SECTION 2 TURNTABLE 142 1030S 1100SJ 3121756 FIGURE 2 31 HOOD INSTALLATION DEUTZ TD2011 ENGINE...

Page 143: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 143...

Page 144: ...ood Assembly Engine Side See Separate Breakdown in this Section 17 1001149082 1 Panel Hood 18 1001149083 1 Panel Hood 19 1001149085 1 Hood Assembly Tank Side See Separate Breakdown in this Section 20...

Page 145: ......

Page 146: ...SECTION 2 TURNTABLE 146 1030S 1100SJ 3121756 FIGURE 2 32 HOOD INSTALLATION DEUTZ TD2 9L4 ENGINE...

Page 147: ...SECTION 2 TURNTABLE 3121756 1030S 1100SJ 147...

Page 148: ...Hood Assembly Engine Side See Separate Breakdown in this Section 17 1001149082 1 Panel Hood 18 1001149083 1 Panel Hood 19 1001149085 1 Hood Assembly Tank Side See Separate Breakdown in this Section 20...

Page 149: ......

Page 150: ...SECTION 2 TURNTABLE 150 1030S 1100SJ 3121756 FIGURE 2 33 HOOD ASSEMBLY ENGINE SIDE DEUTZ TD2011 ENGINE...

Page 151: ...8 4711400 4 Washer 1 4 9 4811900 60 Washer M8 12 1001149061 1 Frame Hood 13 1001149076 1 Panel Front Lower Side 14 1001149077 1 Panel Middle Lower Side 15 1001149078 1 Panel Rear Lower Side 16 1001149...

Page 152: ...SECTION 2 TURNTABLE 152 1030S 1100SJ 3121756 FIGURE 2 34 HOOD ASSEMBLY ENGINE SIDE DEUTZ TD2 9L4 ENGINE...

Page 153: ...9 4811900 AR Washer M8 12 1001149061 1 Frame Hood 13 1001149076 1 Panel Front Lower Side 14 1001149077 1 Panel Middle Lower Side 15 1001149078 1 Panel Rear Lower Side 16 1001149079 1 Panel Front Middl...

Page 154: ...SECTION 2 TURNTABLE 154 1030S 1100SJ 3121756 FIGURE 2 35 HOOD ASSEMBLY TANK SIDE...

Page 155: ...3 2 Screw M6 x 25 8 4711400 4 Washer 1 4 9 4811900 60 Washer M8 12 1001149062 1 Frame Hood 13 1001149086 1 Panel Front Lower Side 14 1001149087 1 Panel Middle Lower Side 15 1001149088 1 Panel Rear Low...

Page 156: ......

Page 157: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 157 SECTION 3 ENGINE...

Page 158: ...SECTION 3 ENGINE 158 1030S 1100SJ 3121756 FIGURE 3 1 DEUTZ TD2011 ENGINE INSTALLATION...

Page 159: ...r 3 8 SN B300001586 through B300002613 15 4811700 8 Washer M6 16 4812102 2 Washer M12 17 1001108617 1 Filter Hydraulic SN B300001586 through B300002613 17 70002231 1 Element Filter 18 1001135196 1 Pin...

Page 160: ...SECTION 3 ENGINE 160 1030S 1100SJ 3121756 FIGURE 3 2 DEUTZ TD2011 ENGINE AND PUMPS SUB ASSEMBLY...

Page 161: ...Bolt 1 2 x 1 1 2 4 0761215 2 Bolt M12 x 35 5 3790152 1 O Ring 6 3790155 1 O Ring 7 4891600 2 Washer 3 8 8 4891800 2 Washer 1 2 9 5241200 2 Washer M12 10 1001108616 1 Tandem Pump Assembly See Separate...

Page 162: ...SECTION 3 ENGINE 162 1030S 1100SJ 3121756 FIGURE 3 3 DEUTZ TD2011 ENGINE ASSEMBLY...

Page 163: ...18 7015014 1 Clamp 18 7015015 1 Cap End 19 1703162 2 Decal Fan Blade 20 2060025 1 Fan 21 2220315 1 Fitting Straight Barbed 23 2220498 2 Fitting 45 JIC ORB 24 2750532 9 in 22cm Hose 25 2902065 1 Pump C...

Page 164: ...2488 1 Baffle 72 1001152493 1 Plate Clamping 73 1001152496 1 Plate Clamping 74 1001152497 1 Panel Rubber 75 1001152500 1 Panel Rubber 76 0711224 4 Bolt M12 x 80 77 0761015 8 Bolt M10 x 35 79 0771416 4...

Page 165: ......

Page 166: ...SECTION 3 ENGINE 166 1030S 1100SJ 3121756 FIGURE 3 4 DEUTZ TD2011 ENGINE COMPONENTS...

Page 167: ...p Hand Not Shown 11 7027239 1 Solenoid Start Not Shown Located near Throttle 12 7020414 1 V Belt 13 7020471 4 Gasket Exhaust Manifold to Engine Block Not Shown 13 7020486 1 Gasket Exhaust Manifold to...

Page 168: ...SECTION 3 ENGINE 168 1030S 1100SJ 3121756 FIGURE 3 5 DEUTZ TD2 9L4 T4F ENGINE INSTALLATION...

Page 169: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 169...

Page 170: ...hrough B300002613 16 3291201 2 Nut M12 17 3291205 1 Nut M12 18 3391210 1 Pin Split 19 3841143 1 Keeper Pin 20 4811600 4 Washer M5 SN B300001586 through B300002613 21 4811700 4 Washer M6 22 4811900 AR...

Page 171: ...ugh B300002613 48 1001219726 1 Plate Clamping 49 1001220535 1 Fitting 90 NPT Barbed 50 1001220749 1 Battery Cable Kit Deutz TD2 9L4 Not Shown See Separate Breakdown in ELECTRICAL SECTION 51 1001136079...

Page 172: ...SECTION 3 ENGINE 172 1030S 1100SJ 3121756 FIGURE 3 6 DEUTZ TD2 9L4 T4F ENGINE AND PUMPS SUB ASSEMBLY...

Page 173: ...it See Separate Breakdown in this Section 5 3520054 1 Plug 6 3790152 1 O Ring 7 3790155 1 O Ring 8 3931620 2 Capscrew 3 8 x 1 1 4 9 4891600 2 Washer 3 8 10 4891800 2 Washer 1 2 11 5241200 2 Washer M12...

Page 174: ...SECTION 3 ENGINE 174 1030S 1100SJ 3121756 FIGURE 3 7 DEUTZ TD2 9L4 T4F ENGINE ASSEMBLY...

Page 175: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 175...

Page 176: ...00364 2 Screw M6 x 20 16 3931432 1 Capscrew 1 4 x 2 16 0700618 1 Capscrew M6 x 50 17 3931512 4 Capscrew 5 16 x 3 4 18 4031914 4 Capscrew M8 x 50 19 4640751 1 Valve Oil Drain 20 4711400 1 Washer 1 4 SN...

Page 177: ...ly 62 70024190 1 Element Air Filter Main 62 70024191 1 Element Air Filter Secondary 62 70025249 1 Valve Dust 63 1001143797 1 Fitting Straight Barbed 64 1001145154 1 Plate 65 1001148843 1 Fuel Filter H...

Page 178: ...8434 1 Plate 97 1001218436 2 Seal 98 1001218437 2 Plate 99 1001218440 1 Bracket Filter 100 1001218443 1 Fitting Straight 101 1001218444 1 Fitting Straight 102 1001218448 4 Bolt 103 1001218580 AR Hose...

Page 179: ......

Page 180: ...SECTION 3 ENGINE 180 1030S 1100SJ 3121756 FIGURE 3 8 DEUTZ TD2 9L4 T4F ENGINE COMPONENTS...

Page 181: ...70004280 1 Seal Shaft Front Main Not Shown 11 70002718 1 Seal Shaft Rear Main Not Shown 12 70005172 1 Pump Oil Lube Not Shown 12 See Note NSS O Ring Note Use p n 70005172 12 70005173 1 Gasket 13 70163...

Page 182: ...29 70025142 1 Cover Thermostat 29 70005931 1 Gasket 31 70025179 2 Gasket 31 70025178 1 Pipe 31 70025175 1 Cover 31 70025156 1 Valve Shuttle 31 70025180 1 Gasket 31 70025768 1 Valve Shuttle 31 70025174...

Page 183: ...Side 47 70005191 2 Ring Sealing 47 70024917 2 O Ring 48 70000345 4 Plug Glow Not Shown 48 70025231 1 Harness Glow Plug Not Shown 49 70025877 1 Clamp 49 70025242 1 Gasket 50 70005937 1 Muffler DOC 51 7...

Page 184: ...SECTION 3 ENGINE 184 1030S 1100SJ 3121756 FIGURE 3 9 DEUTZ TD2 9L4 T4I ENGINE INSTALLATION...

Page 185: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 185...

Page 186: ...hrough B300002613 16 3291201 2 Nut M12 17 3291205 1 Nut M12 18 3391210 1 Pin Split 19 3841143 1 Keeper Pin 20 4811600 4 Washer M5 SN B300001586 through B300002613 21 4811700 4 Washer M6 22 4811900 AR...

Page 187: ...1001221205 1 Bracket 49 1001220535 1 Fitting 90 50 1001220749 1 Battery Cable Kit Deutz TD2 9L4 Not Shown See Separate Breakdown in ELECTRICAL SECTION 51 1001136079 AR Oil Motor Not Shown 52 10012202...

Page 188: ...SECTION 3 ENGINE 188 1030S 1100SJ 3121756 FIGURE 3 10 DEUTZ TD2 9L4 T4I ENGINE AND PUMPS SUB ASSEMBLY...

Page 189: ...it See Separate Breakdown in this Section 5 3520054 1 Plug 6 3790152 1 O Ring 7 3790155 1 O Ring 8 3931620 2 Capscrew 3 8 x 1 1 4 9 4891600 2 Washer 3 8 10 4891800 2 Washer 1 2 11 5241200 2 Washer M12...

Page 190: ...SECTION 3 ENGINE 190 1030S 1100SJ 3121756 FIGURE 3 11 DEUTZ TD2 9L4 T4I ENGINE ASSEMBLY...

Page 191: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 191...

Page 192: ...4 Nut M12 15 3900364 2 Screw M6 x 20 16 3931432 1 Capscrew 1 4 x 2 16 0700618 1 Capscrew M6 x 50 17 3931512 4 Capscrew 5 16 x 3 4 18 4031914 4 Capscrew M8 x 50 19 4640751 1 Valve Oil Drain 20 4711400...

Page 193: ...ing Straight NPT Barbed 62 1001142259 1 Air Filter Assembly 62 70024190 1 Element Air Filter Main 62 70024191 1 Element Air Filter Secondary 62 70025249 1 Valve Dust 63 1001143797 1 Fitting Straight B...

Page 194: ...1 1 Engine Harness Deutz TD2 9L4 Not Shown See Separate Breakdown in ELECTRICAL SECTION 106 1001219642 1 Deutz TD2 9L4 T4i Engine Components See Separate Breakdown in this Section 107 0701024 4 Bolt M...

Page 195: ......

Page 196: ...SECTION 3 ENGINE 196 1030S 1100SJ 3121756 FIGURE 3 12 DEUTZ TD2 9L4 T4I ENGINE COMPONENTS...

Page 197: ...2 1 Pump Oil Lube Not Shown 11 70025135 1 O Ring 11 70005173 1 Gasket 12 7016331 1 Filter Oil 12 70025137 1 Bushing 13 70024494 1 Cooler Engine Oil Not Shown Located on Right Side 13 70024925 1 Gasket...

Page 198: ...2 2 Clamp 28 70005926 1 Elbow Connector 29 70005927 1 Sleeve Rubber 29 70025107 2 Clamp 30 70005928 1 Charge Air Elbow 31 70025210 1 ECU Engine Control Unit 32 70024910 1 Pump Water 32 70025200 1 Ring...

Page 199: ...Voltage 45 70025077 1 Harness Engine Not Shown 46 70024918 1 Sender Temperature 47 70024504 1 Sensor Pressure Not Shown Located on Right Side 47 70024920 1 O Ring 48 70026210 2 Sensor Speed Not Shown...

Page 200: ...SECTION 3 ENGINE 200 1030S 1100SJ 3121756 FIGURE 3 13 PUMP COUPLING KIT...

Page 201: ...02065 Ref PUMP COUPLING KIT K 1 70000793 1 Coupling Hayes 2 See Note NSS Plate Pump Adapter Note Use p n 2902065 3 See Note NSS Bolt M10 x 30 Grade 10 9 Note Use p n 2902065 4 See Note NSS Washer M10...

Page 202: ...SECTION 3 ENGINE 202 1030S 1100SJ 3121756 FIGURE 3 14 TANDEM PUMP ASSEMBLY...

Page 203: ...SECTION 3 ENGINE 3121756 1030S 1100SJ 203...

Page 204: ...Pin 18 Ref Plate Valve Options 18A 70002601 1 Plate CW Valve 18B 70002602 1 Plate CCW Valve 19 70002145 2 Swash Plate Bearing Kit Includes Qty 2 Bearing 20 70002618 2 EDC Kit Includes Items 21 31 21 7...

Page 205: ...tain extra pieces that are not used on this pump assembly 66 70002177 1 Seal Lip 67 70002178 1 O Ring 68 70002179 1 Ring Retaining 69 See Note 1 Housing Note Not Available for Purchase 71 70002612 1 S...

Page 206: ...SECTION 3 ENGINE 206 1030S 1100SJ 3121756 FIGURE 3 15 PISTON PUMP ASSEMBLY...

Page 207: ...21 See Note NSS Guide Spring LS Note Use Item 10 22 See Note NSS Spring Outer LS Note Use Item 10 23 See Note NSS Spring Inner LS Note Use Item 10 24 See Note NSS Plug Adjusting LS Note Use Item 10 o...

Page 208: ...70004422 1 Piston Assembly 56 See Note NSS Seal End Cap Note Use Item 61 57 7023964 1 Plug O Ring Includes Item 58 58 7007415 1 O Ring Part of Item 57 59 70005418 1 Servo Piston Assembly Includes Ite...

Page 209: ......

Page 210: ...SECTION 3 ENGINE 210 1030S 1100SJ 3121756 FIGURE 3 16 GEAR PUMP ASSEMBLY...

Page 211: ...r Note Use p n 1001112927 4 See Note NSS Shaft Gear Note Use p n 1001112927 5 See Note NSS Gear Idler Note Use p n 1001112927 6 See Note NSS Block Bearing Note Use p n 1001112927 7 7007489 1 Ring Anti...

Page 212: ...SECTION 3 ENGINE 212 1030S 1100SJ 3121756 FIGURE 3 17 FUEL FILTER INSTALLATION DEUTZ TD2011 ENGINE OPTIONAL...

Page 213: ...e 3 3291005 4 Nut M10 4 4812000 8 Washer M10 5 1001149452 1 Fuel Filter Water Separator Assembly 5A See Note NSS Indicator Restriction Note Use p n 1001149452 5B 70004064 1 Bypass Valve Kit Not Shown...

Page 214: ...SECTION 3 ENGINE 214 1030S 1100SJ 3121756 FIGURE 3 18 7500W SKYPOWER GENERATOR INSTALLATION 60HZ 240V DEUTZ TD2 9L4 T4F ENGINES OPTIONAL...

Page 215: ...ust be set for required application 8 70000619 1 Harness Circuit Card 9 0962520 1 Bushing Taper 10 1320302 2 Clamp 11 2820031 1 Heat Shrink 12 3251102 1 Nameplate Generator 13 3311005 4 Nut 10 14 3311...

Page 216: ...004094 1 Endbell Brush Block 42E 70006094 1 Shroud Assembly 42E 7027799 1 Block Connector 6 Position Not Shown 42E 70002460 6 Nut Brass Attaches p n 7027799 to Cover Not Shown 42E 70006095 1 Breaker C...

Page 217: ...Strain Relief 111 4460963 1 Connector 112 4711000 10 Washer 10 114 10702077 2 Screw 10 x 3 8 115 10702082 2 Screw 10 x 3 4 116 1001152525 1 Plug 117 1001157520 1 Block Terminal 118 1001157521 1 Box J...

Page 218: ......

Page 219: ...SECTION 4 BOOM 3121756 1030S 1100SJ 219 SECTION 4 BOOM...

Page 220: ...SECTION 4 BOOM 220 1030S 1100SJ 3121756 FIGURE 4 1 BOOM INSTALLATION 1030S...

Page 221: ...SECTION 4 BOOM 3121756 1030S 1100SJ 221...

Page 222: ...ly See Separate Breakdown in this Section SN B300001727 to Present 20 1001151874 1 Pin 21 1001151984 2 Sleeve Spacer SN B300001586 through B300001726 22 1001194694 1 Pin 23 1001194708 1 Boom Assembly...

Page 223: ......

Page 224: ...SECTION 4 BOOM 224 1030S 1100SJ 3121756 FIGURE 4 2 BOOM INSTALLATION 1100SJ...

Page 225: ...SECTION 4 BOOM 3121756 1030S 1100SJ 225...

Page 226: ...1001150474 1 Pin 20 3841581 1 Keeper Pin 21 1001194694 1 Pin 22 1001194708 1 Boom Assembly See Separate Breakdown in this Section 23 1001195191 1 Level Cylinder Assembly Platform Slave See Separate Br...

Page 227: ......

Page 228: ...SECTION 4 BOOM 228 1030S 1100SJ 3121756 FIGURE 4 3 BOOM ASSEMBLY...

Page 229: ...SECTION 4 BOOM 3121756 1030S 1100SJ 229...

Page 230: ...n Collar Locking 3 4 10 22 3300242 1 Nut Nylon Collar Locking 7 8 9 23 3300459 1 Nut 24 4071015 2 Shim 16 Gauge 25 4160197 1 Spring 26 4812000 94 Washer M10 27 4812300 2 Washer M16 28 1001110853 2 Bol...

Page 231: ...1001194940 1 Pin 55 1001194941 1 Rope Extend 56 1001194942 1 Rope Extend 57 1001194943 2 Rope Retract 58 1001195442 2 Washer 59 1001216560 1 Support 60 1001216835 1 Block 61 4060807 8 3 in 21cm Flex T...

Page 232: ...SECTION 4 BOOM 232 1030S 1100SJ 3121756 FIGURE 4 4 TELESCOPE VALVE ASSEMBLY SN B300001681 to Present...

Page 233: ...ld 3A 70006282 1 Cartridge 3A 7011346 1 Seal Kit 70006282 Valve 3B 70006098 1 Cartridge 3B 70006099 1 Seal Kit 70006098 Valve 3C 70006283 1 Cartridge 3C 2900700 1 Seal Kit 70006283 Valve 3D 70006101 1...

Page 234: ...SECTION 4 BOOM 234 1030S 1100SJ 3121756 FIGURE 4 5 JIB ASSEMBLY 1100SJ...

Page 235: ...841143 6 Keeper Pin 5 1001148919 1 Platform Rotator Assembly See Separate Breakdown in this Section 6 1001148930 1 Link Lower Jib Assembly 6A 0961951 4 Bushing 7 1001148932 1 Link Upper Jib Assembly 7...

Page 236: ...SECTION 4 BOOM 236 1030S 1100SJ 3121756 FIGURE 4 6 PLATFORM ROTATOR ASSEMBLY 1030S SN B300001586 through B300001726...

Page 237: ...ow Temperature Includes Items 200 207 200 See Note NSS T Seal Note Use Item 199 202 See Note NSS T Seal Note Use Item 199 204 See Note NSS O Ring Note Use Item 199 205 See Note NSS Seal Note Use Item...

Page 238: ...SECTION 4 BOOM 238 1030S 1100SJ 3121756 FIGURE 4 7 PLATFORM ROTATOR ASSEMBLY 1030S SN B300001727 to Present...

Page 239: ...ature Includes Items 200 207 200 See Note NSS T Seal Note Use Item 199 202 See Note NSS T Seal Note Use Item 199 204 See Note NSS O Ring Note Use Item 199 205 See Note NSS Seal Note Use Item 199 206 S...

Page 240: ...SECTION 4 BOOM 240 1030S 1100SJ 3121756 FIGURE 4 8 PLATFORM ROTATOR ASSEMBLY 1100SJ...

Page 241: ...es Items 200 207 200 See Note NSS T Seal Note Use Item 199 202 See Note NSS T Seal Note Use Item 199 204 See Note NSS O Ring Note Use Item 199 205 See Note NSS Seal Note Use Item 199 206 See Note NSS...

Page 242: ...SECTION 4 BOOM 242 1030S 1100SJ 3121756 FIGURE 4 9 POWER TRACK INSTALLATION...

Page 243: ...1 2 17 4811900 94 Washer M8 18 4812000 26 Washer M10 19 1001148650 4 Pad Wear 20 1001149160 60 Nut Tinnerman M8 21 1001194134 2 Pad Wear 22 1001194136 2 Wiper 23 1001194137 2 Pad Wear 24 1001194138 1...

Page 244: ...SECTION 4 BOOM 244 1030S 1100SJ 3121756 FIGURE 4 10 PLATFORM SUPPORT INSTALLATION 1030S WITHOUT LSS...

Page 245: ...075 Ref PLATFORM SUPPORT INSTALLATION 1030S WITHOUT LSS D 1 0100011 AR Compound Locking 2 0712444 1 Bolt M24 x 270 Grade 10 9 3 0761216 8 Bolt M12 x 40 4 0771012 8 Bolt M10 x 25 Grade 10 9 5 3291205 8...

Page 246: ...SECTION 4 BOOM 246 1030S 1100SJ 3121756 FIGURE 4 11 PLATFORM SUPPORT INSTALLATION 1100SJ WITHOUT LSS...

Page 247: ...2 Ref PLATFORM SUPPORT INSTALLATION 1100SJ WITHOUT LSS D 1 0100011 AR Compound Locking 3 0761216 8 Bolt M12 x 40 4 0771012 8 Bolt M10 x 25 Grade 10 9 5 3291205 8 Nut M12 8 5241000 8 Washer M10 9 52412...

Page 248: ...SECTION 4 BOOM 248 1030S 1100SJ 3121756 FIGURE 4 12 PLATFORM SUPPORT INSTALLATION 1030S WITH 4 CELL LSS...

Page 249: ...Nut M6 12 3291001 4 Nut M10 13 3291205 8 Nut M12 14 3291605 4 Nut M16 15 4240099 AR Tie Strap Not Shown 17 4811700 6 Washer M6 18 4812000 4 Washer M10 19 4812300 4 Washer M16 20 5241000 8 Washer M10 2...

Page 250: ...SECTION 4 BOOM 250 1030S 1100SJ 3121756 FIGURE 4 13 PLATFORM SUPPORT INSTALLATION 1030S WITH 1 CELL LSS...

Page 251: ...8 Nut M12 12 3841143 4 Keeper 14 4812000 8 Washer M10 15 4812100 3 Washer M12 16 5241000 8 Washer M10 17 5241200 8 Washer M12 18 5242400 1 Washer M24 19 5251008 2 Bolt M10 x 16 20 5251016 2 Bolt M10...

Page 252: ...SECTION 4 BOOM 252 1030S 1100SJ 3121756 FIGURE 4 14 PLATFORM SUPPORT INSTALLATION 1100SJ WITH 4 CELL LSS...

Page 253: ...2 Clamp 15 1600387 1 Module Control LSS Note Re calibration Required when Replaced 16 2540038 1 Grommet 17 3290605 10 Nut M6 18 3291205 8 Nut M12 19 3291605 4 Nut M16 20 3300243 1 Nut 1 21 4061054 2 S...

Page 254: ...SECTION 4 BOOM 254 1030S 1100SJ 3121756 FIGURE 4 15 PLATFORM SUPPORT INSTALLATION 1100SJ WITH 1 CELL LSS...

Page 255: ...Nut M24 Grade 10 11 3841143 4 Keeper 12 4812000 8 Washer M10 13 4812100 3 Washer M12 14 5242400 1 Washer M24 15 5241000 8 Washer M10 16 5241200 8 Washer M12 17 5251008 2 Bolt M10 x 16 18 5251016 2 Bol...

Page 256: ...SECTION 4 BOOM 256 1030S 1100SJ 3121756 FIGURE 4 16 VALVE INSTALLATION BOOM 1030S SN B300001586 through B300001676...

Page 257: ...N REV 1001151550 Ref VALVE INSTALLATION BOOM 1030S SN B300001586 through B300001676 H 1 0100011 AR Compound Locking 3 0761010 3 Bolt M10 x 20 6 4812000 3 Washer M10 11 1001151502 1 Platform Rotate Val...

Page 258: ...SECTION 4 BOOM 258 1030S 1100SJ 3121756 FIGURE 4 17 VALVE INSTALLATION BOOM 1030S WITH 2WD 2WS SN B300001677 to Present...

Page 259: ...REV 1001223985 Ref VALVE INSTALLATION BOOM 1030S WITH 2WD 2WS SN B300001677 to Present A 1 0100011 AR Compound Locking 5 0761010 3 Bolt M10 x 20 14 4812000 3 Washer M10 19 1001151502 1 Platform Rotat...

Page 260: ...SECTION 4 BOOM 260 1030S 1100SJ 3121756 FIGURE 4 18 VALVE INSTALLATION BOOM 1030S WITH 4WD 2WS SN B300001677 to Present...

Page 261: ...REV 1001223932 Ref VALVE INSTALLATION BOOM 1030S WITH 4WD 2WS SN B300001677 to Present A 1 0100011 AR Compound Locking 5 0761010 3 Bolt M10 x 20 14 4812000 3 Washer M10 19 1001151502 1 Platform Rotat...

Page 262: ...SECTION 4 BOOM 262 1030S 1100SJ 3121756 FIGURE 4 19 VALVE INSTALLATION BOOM 1030S WITH 4WD 4WS...

Page 263: ...REV 1001223891 Ref VALVE INSTALLATION BOOM 1030S WITH 4WD 4WS A 1 0100011 AR Compound Locking 5 0761010 3 Bolt M10 x 20 14 4812000 3 Washer M10 19 1001151502 1 Platform Rotate Valve Assembly 1030S Se...

Page 264: ...SECTION 4 BOOM 264 1030S 1100SJ 3121756 FIGURE 4 20 VALVE INSTALLATION BOOM 1100SJ SN B300001586 through B300001676...

Page 265: ...9 Ref VALVE INSTALLATION BOOM 1100SJ SN B300001586 through B300001676 H 1 0100011 AR Compound Locking 3 0761010 3 Bolt M10 x 20 6 4812000 3 Washer M10 11 1001151500 1 Jib and Platform Rotate Valve Ass...

Page 266: ...SECTION 4 BOOM 266 1030S 1100SJ 3121756 FIGURE 4 21 VALVE INSTALLATION BOOM 1100SJ WITH 2WD 2WS SN B300001677 to Present...

Page 267: ...1 0100011 AR Compound Locking 5 0761010 3 Bolt M10 x 20 14 4812000 3 Washer M10 19 1001151500 1 Jib and Platform Rotate Valve Assembly 1100SJ See Separate Breakdown in this Section 23 1001203004 NLA...

Page 268: ...SECTION 4 BOOM 268 1030S 1100SJ 3121756 FIGURE 4 22 VALVE INSTALLATION BOOM 1100SJ WITH 4WD 2WS SN B300001677 to Present...

Page 269: ...1 0100011 AR Compound Locking 5 0761010 3 Bolt M10 x 20 14 4812000 3 Washer M10 19 1001151500 1 Jib and Platform Rotate Valve Assembly 1100SJ See Separate Breakdown in this Section 23 1001203004 NLA...

Page 270: ...SECTION 4 BOOM 270 1030S 1100SJ 3121756 FIGURE 4 23 VALVE INSTALLATION BOOM 1100SJ WITH 4WD 4WS...

Page 271: ...cking 5 0761010 3 Bolt M10 x 20 14 4812000 3 Washer M10 19 1001151500 1 Jib and Platform Rotate Valve Assembly 1100SJ See Separate Breakdown in this Section 23 1001203004 NLA Platform Valve Harness 11...

Page 272: ...SECTION 4 BOOM 272 1030S 1100SJ 3121756 FIGURE 4 24 PLATFORM ROTATE VALVE ASSEMBLY 1030S...

Page 273: ...70006425 1 Cartridge Flow Regulator 1 8036572 1 Seal Kit 70005787 Valve 2 7017410 1 Cartridge Solenoid Valve Less Coil 2 7012967 1 Seal Kit 7017410 Valve 2 70003978 1 Nut Coil 3 70005789 1 Cartridge S...

Page 274: ...SECTION 4 BOOM 274 1030S 1100SJ 3121756 FIGURE 4 25 JIB AND PLATFORM ROTATE VALVE ASSEMBLY 1100SJ...

Page 275: ...Cartridge Flow Regulator 1 8036572 1 Seal Kit 70005787 Valve 2 70023609 1 Cartridge Relief Valve 2 7012998 1 Seal Kit 70005788 Valve 3 7017410 1 Cartridge Solenoid Valve Less Coil 3 7012967 1 Seal Ki...

Page 276: ...SECTION 4 BOOM 276 1030S 1100SJ 3121756 FIGURE 4 26 BOOM SENSORS INSTALLATION...

Page 277: ...nnerman 5 16 11 3311405 4 Nut 1 4 12 3931414 4 Capscrew 1 4 x 7 8 13 4031205 6 Capscrew M3 x 10 14 4031605 2 Capscrew M5 x 10 15 1001196517 1 Sensor Proximity 16 4360552 1 Switch Boom Length 17 446091...

Page 278: ...SECTION 4 BOOM 278 1030S 1100SJ 3121756 FIGURE 4 27 BOOM SENSORS INSTALLATION WITH VERTICAL HORIZONTAL CONTROLS...

Page 279: ...1001170305 4 Screw 6 6 4031510 2 Capscrew M4 x 30 7 4811700 1 Washer M6 8 4811900 2 Washer M8 9 1001118971 1 Sensor Angle 10 1001119033 1 Link 11 1001152039 1 Mount 12 1001152059 1 Plate 13 1001152060...

Page 280: ...SECTION 4 BOOM 280 1030S 1100SJ 3121756 FIGURE 4 28 BOOM SHIELDS INSTALLATION...

Page 281: ...1 AR Compound Locking 7 0760807 7 Bolt M8 x 14 8 0760810 3 Bolt M8 x 20 11 3291005 6 Nut M10 12 4811900 6 Washer M8 13 4812000 12 Washer M10 18 1001195876 1 Plate Clamp 19 1001195877 1 Cover Boom Pivo...

Page 282: ......

Page 283: ...SECTION 5 PLATFORM 3121756 1030S 1100SJ 283 SECTION 5 PLATFORM...

Page 284: ...SECTION 5 PLATFORM 284 1030S 1100SJ 3121756 FIGURE 5 1 PLATFORM ASSEMBLY STANDARD MACHINES SN B300001586 through B300001680...

Page 285: ...QTY DESCRIPTION REV 1001134293 Ref PLATFORM ASSEMBLY STANDARD MACHINES SN B300001586 through B300001680 C Ref Note Replacement Decals Must be Ordered Separately See DECAL SECTION 1 0760612 2 Bolt M6...

Page 286: ...SECTION 5 PLATFORM 286 1030S 1100SJ 3121756 FIGURE 5 2 PLATFORM ASSEMBLY STANDARD MACHINES SN B300001681 to Present...

Page 287: ...QTY DESCRIPTION REV 1001227180 Ref PLATFORM ASSEMBLY STANDARD MACHINES SN B300001681 to Present C Ref Note Replacement Decals Must be Ordered Separately See DECAL SECTION 1 0760612 2 Bolt M6 x 25 2 3...

Page 288: ...SECTION 5 PLATFORM 288 1030S 1100SJ 3121756 FIGURE 5 3 PLATFORM ASSEMBLY SHIPYARD MACHINES...

Page 289: ...Y DESCRIPTION REV 1001150037 Ref PLATFORM ASSEMBLY SHIPYARD MACHINES B Ref Note Replacement Decals Must be Ordered Separately See DECAL SECTION 1 0760612 2 Bolt M6 x 25 2 3290606 2 Nut M6 3 4811702 4...

Page 290: ...SECTION 5 PLATFORM 290 1030S 1100SJ 3121756 FIGURE 5 4 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION STANDARD MACHINES ENGLISH LANGUAGE...

Page 291: ...otswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note See DECAL SECTION for Other Languages 2 0760614 3 Bolt...

Page 292: ...SECTION 5 PLATFORM 292 1030S 1100SJ 3121756 FIGURE 5 5 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION STANDARD MACHINES ENGLISH CHINESE LANGUAGE...

Page 293: ...1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note See DECAL SECTION for Other Languages 2 0760614 3 B...

Page 294: ...SECTION 5 PLATFORM 294 1030S 1100SJ 3121756 FIGURE 5 6 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION STANDARD MACHINES ENGLISH JAPANESE LANGUAGE...

Page 295: ...1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note See DECAL SECTION for Other Languages 2 0760614 3...

Page 296: ...SECTION 5 PLATFORM 296 1030S 1100SJ 3121756 FIGURE 5 7 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION STANDARD MACHINES ENGLISH KOREAN LANGUAGE...

Page 297: ...1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note See DECAL SECTION for Other Languages 2 0760614 3 B...

Page 298: ...SECTION 5 PLATFORM 298 1030S 1100SJ 3121756 FIGURE 5 8 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION SHIPYARD MACHINES ENGLISH LANGUAGE...

Page 299: ...0272970 1 Footswitch Assembly B 1A 1001117320 1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note See D...

Page 300: ...SECTION 5 PLATFORM 300 1030S 1100SJ 3121756 FIGURE 5 9 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION SHIPYARD MACHINES ENGLISH CHINESE LANGUAGE...

Page 301: ...C 1 0272970 1 Footswitch Assembly B 1A 1001117320 1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note S...

Page 302: ...SECTION 5 PLATFORM 302 1030S 1100SJ 3121756 FIGURE 5 10 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION SHIPYARD MACHINES ENGLISH JAPANESE LANGUAGE...

Page 303: ...C 1 0272970 1 Footswitch Assembly B 1A 1001117320 1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note...

Page 304: ...SECTION 5 PLATFORM 304 1030S 1100SJ 3121756 FIGURE 5 11 PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION SHIPYARD MACHINES ENGLISH KOREAN LANGUAGE...

Page 305: ...C 1 0272970 1 Footswitch Assembly B 1A 1001117320 1 Footswitch 1A 70003483 1 Block Contact 1B 1060918 7 ft 2 2m Cable Electrical 18 3 1C 4460071 1 Connector Strain Relief 1D 3252347 1 Nameplate Note S...

Page 306: ...SECTION 5 PLATFORM 306 1030S 1100SJ 3121756 FIGURE 5 12 CONSOLE BOX SUB ASSEMBLY ENGLISH LANGUAGE...

Page 307: ...on 3 1001198138 1 Decal Horn 4 1001198146 1 Decal Function Speed Selection 5 1001198150 1 Decal Lift Swing Selection 6 1001198154 1 Decal Drive Steer Selection 7 1001198156 1 Decal Emergency Stop 8 10...

Page 308: ...SECTION 5 PLATFORM 308 1030S 1100SJ 3121756 FIGURE 5 13 CONSOLE BOX SUB ASSEMBLY ENGLISH CHINESE LANGUAGE...

Page 309: ...is Section 3 1001198211 1 Decal Horn 4 1001198212 1 Decal Function Speed Selection 5 1001198214 1 Decal Lift Swing Selection 6 1001198216 1 Decal Drive Steer Selection 7 1001198217 1 Decal Emergency S...

Page 310: ...SECTION 5 PLATFORM 310 1030S 1100SJ 3121756 FIGURE 5 14 CONSOLE BOX SUB ASSEMBLY ENGLISH JAPANESE LANGUAGE...

Page 311: ...his Section 3 1001198144 1 Decal Horn 4 1001198145 1 Decal Function Speed Selection 5 1001198149 1 Decal Lift Swing Selection 6 1001198153 1 Decal Drive Steer Selection 7 1001198155 1 Decal Emergency...

Page 312: ...SECTION 5 PLATFORM 312 1030S 1100SJ 3121756 FIGURE 5 15 CONSOLE BOX SUB ASSEMBLY ENGLISH KOREAN LANGUAGE...

Page 313: ...s Section 3 1001198175 1 Decal Horn 4 1001198176 1 Decal Function Speed Selection 5 1001198178 1 Decal Lift Swing Selection 6 1001198180 1 Decal Drive Steer Selection 7 1001198181 1 Decal Emergency St...

Page 314: ...SECTION 5 PLATFORM 314 1030S 1100SJ 3121756 FIGURE 5 16 CONSOLE BOX ASSEMBLY...

Page 315: ...rew 10 x 1 1 4 24 4060906 1 Guard Switch 26 4360387 1 Switch Push Button 27 4360475 1 Switch Emergency Stop 27 7020175 1 Cap Red 27A 7020176 1 Contact Block 28 4460007 1 Bar Buss SN B300001586 through...

Page 316: ...A 3311601 1 Nut 3 8 50B 3470003 2 Pin 50C 0630568 1 Screw 3 8 x 4 1 2 50D 4711600 2 Washer 3 8 50E 3430616 2 Pin 51 1001196744 1 Guard Switch 54 1001199119 1 Platform Console Harness See Separate Brea...

Page 317: ......

Page 318: ...SECTION 5 PLATFORM 318 1030S 1100SJ 3121756 FIGURE 5 17 CONTROLLER ASSEMBLY LIFT AND SWING...

Page 319: ...him Note Not Available Purchase Complete Assembly 12 See Note NSS Pin Note Not Available Purchase Complete Assembly 13 See Note NSS Bearing Note Not Available Purchase Complete Assembly 14 See Note NS...

Page 320: ...SECTION 5 PLATFORM 320 1030S 1100SJ 3121756 ITEM PART NUMBER QTY DESCRIPTION REV 101 4460265 1 Connector 9 Position 101 4460226 6 Socket Female...

Page 321: ......

Page 322: ...SECTION 5 PLATFORM 322 1030S 1100SJ 3121756 FIGURE 5 18 CONTROLLER ASSEMBLY DRIVE AND STEER...

Page 323: ...70004740 1 Boot Switch 14 70004741 2 Half Handle 17 70004742 1 Enclosure 18 70004743 4 Nut 19 70004744 NLA Boot Controller Note Use Item 200 20 70004745 NLA Tube Locking Note Use Item 200 21 70004746...

Page 324: ...SECTION 5 PLATFORM 324 1030S 1100SJ 3121756 FIGURE 5 19 JIB SWITCH INSTALLATION 1100SJ...

Page 325: ...STALLATION 1100SJ ITEM PART NUMBER QTY DESCRIPTION REV 0271340 Ref JIB SWITCH INSTALLATION 1100SJ 1 A 1 4360328 1 Switch Toggle 1A 1001155045 1 Switch Toggle 1B 1001155044 2 Nut 15 32 1C 1001162807 1...

Page 326: ...SECTION 5 PLATFORM 326 1030S 1100SJ 3121756 FIGURE 5 20 SKYGUARD INSTALLATION...

Page 327: ...4 x 1 1 2 5 4240033 4 Tie Strap Not Shown 6 4711400 6 Washer 1 4 7 1001120328 1 Mount Terminal 8 1001137673 1 SkyGuard Switch Assembly 9 1001186517 2 Cover Platform Sensor 10 1001188889 2 Support 18 2...

Page 328: ...SECTION 5 PLATFORM 328 1030S 1100SJ 3121756 FIGURE 5 21 OVERHEAD PROTECTION INSTALLATION WITHOUT LSS KOREAN CHINA SPECS...

Page 329: ...uch See Separate Breakdown in ELECTRICAL SECTION 5 4360387 1 Switch Push Button 6 0641405 16 Bolt 1 4 x 5 8 7 2540038 2 Grommet 8 3311605 16 Nut 3 8 9 4240099 12 Tie Strap Not Shown 10 4360477 4 Switc...

Page 330: ...SECTION 5 PLATFORM 330 1030S 1100SJ 3121756 FIGURE 5 22 OVERHEAD PROTECTION INSTALLATION WITH LSS KOREAN CHINA SPECS...

Page 331: ...parate Breakdown in ELECTRICAL SECTION 5 4360387 1 Switch Push Button 6 0641405 16 Bolt 1 4 x 5 8 7 2540038 2 Grommet 8 3311605 16 Nut 3 8 9 4240099 12 Tie Strap Not Shown 10 4360477 4 Switch Proximit...

Page 332: ......

Page 333: ...SECTION 6 CYLINDER 3121756 1030S 1100SJ 333 SECTION 6 CYLINDER...

Page 334: ...SECTION 6 CYLINDER 334 1030S 1100SJ 3121756 FIGURE 6 1 AXLE EXTEND CYLINDER ASSEMBLY...

Page 335: ...NSS O Ring Note Use Item 19 8 See Note NSS Ring Back Up Note Use Item 19 9 See Note NSS O Ring Note Use Item 19 10 70005853 1 Piston 11 See Note NSS Seal Piston Note Use Item 19 12 See Note NSS Ring...

Page 336: ...SECTION 6 CYLINDER 336 1030S 1100SJ 3121756 FIGURE 6 2 LEVEL CYLINDER ASSEMBLY PLATFORM SLAVE...

Page 337: ...026302 1 Bearnig 7 See Note NSS O Ring Note Use Item 20 8 See Note NSS Ring Back Up Note Use Item 20 9 See Note NSS O Ring Note Use Item 20 10 70005865 1 Piston 11 See Note NSS Seal Piston Note Use It...

Page 338: ...SECTION 6 CYLINDER 338 1030S 1100SJ 3121756 FIGURE 6 3 LIFT CYLINDER ASSEMBLY BOOM...

Page 339: ...g Back Up Note Use Item 25 9 See Note NSS O Ring Note Use Item 25 10 70005838 1 Piston 11 See Note NSS Seal Piston Note Use Item 25 12 See Note NSS Ring Wear Note Use Item 25 13 See Note NSS O Ring No...

Page 340: ...SECTION 6 CYLINDER 340 1030S 1100SJ 3121756 FIGURE 6 4 LIFT CYLINDER ASSEMBLY JIB...

Page 341: ...Use Item 20 8 See Note NSS Ring Back Up Note Use Item 20 9 See Note NSS O Ring Note Use Item 20 10 70005859 1 Spacer 11 70005860 1 Piston 12 See Note NSS Seal Piston Note Use Item 20 13 See Note NSS R...

Page 342: ...SECTION 6 CYLINDER 342 1030S 1100SJ 3121756 FIGURE 6 5 MASTER CYLINDER ASSEMBLY...

Page 343: ...e NSS Seal Rod Note Use Item 18 6 70026302 1 Bearing 7 See Note NSS O Ring Note Use Item 18 8 See Note NSS Ring Back Up Note Use Item 18 9 See Note NSS O Ring Note Use Item 18 10 70005846 1 Piston 11...

Page 344: ...SECTION 6 CYLINDER 344 1030S 1100SJ 3121756 FIGURE 6 6 STEER CYLINDER ASSEMBLY...

Page 345: ...e NSS Seal Rod Note Use Item 18 6 70005871 1 Bearing 7 See Note NSS O Ring Note Use Item 18 8 See Note NSS Ring Back Up Note Use Item 18 9 See Note NSS O Ring Note Use Item 18 10 70005872 1 Piston 11...

Page 346: ...SECTION 6 CYLINDER 346 1030S 1100SJ 3121756 FIGURE 6 7 TELESCOPE CYLINDER...

Page 347: ...ng Wear Note Use Item 27 7 See Note NSS O Ring Note Use Item 27 8 See Note NSS Ring Back Up Note Use Item 27 9 See Note NSS O Ring Note Use Item 27 10 70005878 1 Piston 11 See Note NSS Seal Piston Not...

Page 348: ...SECTION 6 CYLINDER 348 1030S 1100SJ 3121756 FIGURE 6 8 TELESCOPE CYLINDER SN B300002340 to Present...

Page 349: ...100 7 See Note NSS Ring Wear Note Use Item 100 8 See Note NSS O Ring Note Use Item 100 9 See Note NSS Ring Back Up Note Use Item 100 10 See Note NSS O Ring Note Use Item 100 11 70005878 1 Piston 12 Se...

Page 350: ......

Page 351: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 351 SECTION 7 HYDRAULIC...

Page 352: ...SECTION 7 HYDRAULIC 352 1030S 1100SJ 3121756 FIGURE 7 1 BOOM HYDRAULIC DIAGRAM 1030S...

Page 353: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 353...

Page 354: ...JIC ORB 18 2220502 2 Fitting 45 JIC ORB 19 2220596 1 Fitting 90 JIC ORB 20 2220603 1 Fitting Straight JIC ORB 21 2220628 2 Fitting 90 JIC ORB 22 2220947 1 Fitting Straight JIC ORB 23 2220865 1 Fittin...

Page 355: ...cket SN B300001727 to Present 58 1320146 1 Clamp SN B300001586 through B300001726 58 1001230052 1 Clamp SN B300001727 to Present 59 0760619 1 Bolt M6 x 55 60 3290605 3 Nut M6 61 4811700 6 Washer M6 62...

Page 356: ...SECTION 7 HYDRAULIC 356 1030S 1100SJ 3121756 FIGURE 7 2 BOOM HYDRAULIC DIAGRAM 1100SJ...

Page 357: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 357...

Page 358: ...0500 1 Fitting 45 JIC ORB 18 2220502 2 Fitting 45 JIC ORB 19 2220596 1 Fitting 90 JIC ORB 20 2220603 1 Fitting Straight JIC ORB 21 2220628 2 Fitting 90 JIC ORB 22 2220947 1 Fitting Straight JIC ORB 23...

Page 359: ...1222586 1 Bracket SN B300001586 through B300001726 64 1001230054 1 Bracket SN B300001727 to Present 65 1320146 1 Clamp SN B300001586 through B300001726 65 1001230052 1 Clamp SN B300001727 to Present 6...

Page 360: ...SECTION 7 HYDRAULIC 360 1030S 1100SJ 3121756 FIGURE 7 3 CHASSIS HYDRAULIC DIAGRAM 2WD 2WS...

Page 361: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 361...

Page 362: ...C ORB 11 2220473 7 Fitting 90 JIC ORB 12 2220819 3 Fitting 90 JIC ORB 13 2220923 2 Fitting Straight JIC ORB 14 2221034 2 Fitting Tee 15 2221231 1 Fitting 45 FSORFS ORFS 17 1001194341 4 Hose 18 1001194...

Page 363: ......

Page 364: ...SECTION 7 HYDRAULIC 364 1030S 1100SJ 3121756 FIGURE 7 4 CHASSIS HYDRAULIC DIAGRAM 4WD 2WS...

Page 365: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 365...

Page 366: ...4 2220473 7 Fitting 90 JIC ORB 15 2220502 2 Fitting 45 JIC ORB 16 2220605 2 Fitting Tee JIC FSJIC JIC 17 2220819 3 Fitting 90 JIC ORB 18 2220861 2 Fitting Tee JIC FSJIC JIC 19 2220923 2 Fitting Straig...

Page 367: ......

Page 368: ...SECTION 7 HYDRAULIC 368 1030S 1100SJ 3121756 FIGURE 7 5 CHASSIS HYDRAULIC DIAGRAM 4WD 4WS...

Page 369: ...SECTION 7 HYDRAULIC 3121756 1030S 1100SJ 369...

Page 370: ...73 9 Fitting 90 JIC ORB 15 2220502 4 Fitting 45 JIC ORB 16 2220605 2 Fitting Tee JIC FSJIC JIC 17 2220819 5 Fitting 90 JIC ORB 18 2220861 2 Fitting Tee JIC FSJIC JIC 19 2750532 12 6 in 32cm Hose 20 10...

Page 371: ......

Page 372: ...SECTION 7 HYDRAULIC 372 1030S 1100SJ 3121756 FIGURE 7 6 TURNTABLE HYDRAULIC DIAGRAM...

Page 373: ...20415 1 Fitting Straight JIC ORB 19 2220435 1 Fitting Straight JIC ORB 20 2220472 1 Fitting 90 JIC ORB 21 2220478 1 Fitting Kit Split Flange 22 2220479 1 Fitting Straight JIC ORB 23 2220497 2 Fitting...

Page 374: ...56 ITEM PART NUMBER QTY DESCRIPTION REV 51 1001219628 1 Hose 52 2220377 1 Fitting Straight JIC ORB 53 1001143501 1 Clamp 54 1001223381 1 Hose 55 2172110 1 Fitting 90 ORFS FSORFS 56 4060807 17 in 42cm...

Page 375: ......

Page 376: ...ment Ref HYDRAULIC DIAGRAMS 1001150087 Ref Boom Hydraulic Diagram 1030S 1001150086 Ref Boom Hydraulic Diagram 1100SJ 1001150090 Ref Chassis Hydraulic Diagram 2WD 2WS 1001150089 Ref Chassis Hydraulic D...

Page 377: ...SECTION 8 ELECTRICAL 3121756 1030S 1100SJ 377 SECTION 8 ELECTRICAL...

Page 378: ...M LIST ITEM PART NUMBER QTY DESCRIPTION REV Ref Note For more information contact the JLG Service Parts Department Ref ELECTRICAL DIAGRAMS 1001150005 Ref Electrical Schematic See Service Maintenance M...

Page 379: ......

Page 380: ...SECTION 8 ELECTRICAL 380 1030S 1100SJ 3121756 FIGURE 8 2 AXLE POWER TRACK HARNESS...

Page 381: ...381 FIGURE 8 2 AXLE POWER TRACK HARNESS ITEM PART NUMBER QTY DESCRIPTION REV 1001152574 Ref AXLE POWER TRACK HARNESS C 2 4460539 1 Plug Male 3 Position 3 4460932 1 Receptacle Female 4 Position 4 4460...

Page 382: ...SECTION 8 ELECTRICAL 382 1030S 1100SJ 3121756 FIGURE 8 3 BATTERY CABLE KIT DEUTZ TD2011...

Page 383: ...R QTY DESCRIPTION REV 1001150443 Ref BATTERY CABLE KIT DEUTZ TD2011 C 1 70009025 1 Cable Battery Battery to Starter Start Relay and Aux Relay 2 70009022 1 Cable Battery Aux Relay to Aux Power 3 700090...

Page 384: ...SECTION 8 ELECTRICAL 384 1030S 1100SJ 3121756 FIGURE 8 4 BATTERY CABLE KIT DEUTZ TD2 9L4...

Page 385: ...ER QTY DESCRIPTION REV 1001220749 Ref BATTERY CABLE KIT DEUTZ TD2 9L4 B 1 70009021 1 Cable Battery Battery to Starter Start Relay and Aux Relay 2 70009022 1 Cable Battery Aux Relay to Aux Power 3 7000...

Page 386: ...SECTION 8 ELECTRICAL 386 1030S 1100SJ 3121756 FIGURE 8 5 BLAM HARNESS...

Page 387: ...5 Socket Female 5 4460899 1 Connector Female 6 Position 6 4460894 2 Connector 6 Posiiton Gray 6 4460465 11 Socket Female 6 4460466 1 Plug Terminal 7 4460670 1 Terminal Ring 8 4460703 1 Terminal Ring 9...

Page 388: ...SECTION 8 ELECTRICAL 388 1030S 1100SJ 3121756 FIGURE 8 6 BOOM CABLES INSTALLATION 1030S WITHOUT POWER AT PLATFORM...

Page 389: ...IGURE 8 6 BOOM CABLES INSTALLATION 1030S WITHOUT POWER AT PLATFORM ITEM PART NUMBER QTY DESCRIPTION REV 1001200024 Ref BOOM CABLES INSTALLATION 1030S WITHOUT POWER AT PLATFORM C 1 1001200030 1 Boom Ca...

Page 390: ...SECTION 8 ELECTRICAL 390 1030S 1100SJ 3121756 FIGURE 8 7 BOOM CABLES INSTALLATION 1030S WITH AC POWER AT PLATFORM...

Page 391: ...OWER AT PLATFORM ITEM PART NUMBER QTY DESCRIPTION REV 1001200027 Ref BOOM CABLES INSTALLATION 1030S WITH AC POWER AT PLATFORM B 1 0700817 1 Bolt M8 x 45 2 3290805 1 Nut M8 3 1001080996 1 Clamp 4 10012...

Page 392: ...SECTION 8 ELECTRICAL 392 1030S 1100SJ 3121756 FIGURE 8 8 BOOM CABLES INSTALLATION 1030S WITH SKYPOWER...

Page 393: ...BOOM CABLES INSTALLATION 1030S WITH SKYPOWER ITEM PART NUMBER QTY DESCRIPTION REV 1001200029 Ref BOOM CABLES INSTALLATION 1030S WITH SKYPOWER B 1 1001200031 1 Boom Cable Main See Separate Breakdown i...

Page 394: ...SECTION 8 ELECTRICAL 394 1030S 1100SJ 3121756 FIGURE 8 9 BOOM CABLES INSTALLATION 1100SJ WITHOUT POWER AT PLATFORM...

Page 395: ...GURE 8 9 BOOM CABLES INSTALLATION 1100SJ WITHOUT POWER AT PLATFORM ITEM PART NUMBER QTY DESCRIPTION REV 1001200025 Ref BOOM CABLES INSTALLATION 1100SJ WITHOUT POWER AT PLATFORM B 1 1001200031 1 Boom C...

Page 396: ...SECTION 8 ELECTRICAL 396 1030S 1100SJ 3121756 FIGURE 8 10 BOOM CABLES INSTALLATION 1100SJ WITH AC POWER AT PLATFORM...

Page 397: ...OWER AT PLATFORM ITEM PART NUMBER QTY DESCRIPTION REV 1001200026 Ref BOOM CABLES INSTALLATION 1100SJ WITH AC POWER AT PLATFORM C 1 0700817 1 Bolt M8 x 45 2 3290805 1 Nut M8 3 1001080996 1 Clamp 4 1001...

Page 398: ...SECTION 8 ELECTRICAL 398 1030S 1100SJ 3121756 FIGURE 8 11 BOOM CABLES INSTALLATION 1100SJ WITH SKYPOWER...

Page 399: ...BOOM CABLES INSTALLATION 1100SJ WITH SKYPOWER ITEM PART NUMBER QTY DESCRIPTION REV 1001200028 Ref BOOM CABLES INSTALLATION 1100SJ WITH SKYPOWER C 1 1001200030 1 Boom Cable Main See Separate Breakdown...

Page 400: ...SECTION 8 ELECTRICAL 400 1030S 1100SJ 3121756 FIGURE 8 12 BOOM CABLE MAIN...

Page 401: ...100SJ 401 FIGURE 8 12 BOOM CABLE MAIN ITEM PART NUMBER QTY DESCRIPTION REV 1001200030 Ref BOOM CABLE MAIN E 3 4460473 2 Clamp 4 4460509 8 Socket Female 5 4460865 2 Connector 19 Position 6 4460465 22 S...

Page 402: ...SECTION 8 ELECTRICAL 402 1030S 1100SJ 3121756 FIGURE 8 13 BOOM CABLE MAIN...

Page 403: ...100SJ 403 FIGURE 8 13 BOOM CABLE MAIN ITEM PART NUMBER QTY DESCRIPTION REV 1001200031 Ref BOOM CABLE MAIN D 3 4460473 2 Clamp 4 4460509 8 Socket Female 5 4460865 2 Connector 19 Position 6 4460465 22 S...

Page 404: ...SECTION 8 ELECTRICAL 404 1030S 1100SJ 3121756 FIGURE 8 14 CHASSIS AND TURNTABLE HARNESS INSTALLATION...

Page 405: ...ve Harness See Separate Breakdown in this Section 13 1001149524 1 Chassis Harness See Separate Breakdown in this Section 14 1001152574 2 Axle Power Track Harness Not Shown See Separate Breakdown in th...

Page 406: ...SECTION 8 ELECTRICAL 406 1030S 1100SJ 3121756 FIGURE 8 15 CHASSIS HARNESS...

Page 407: ...cket Female 2 4460466 6 Plug Terminal 3 4460934 1 Connector 12 Position Green 3 4460465 12 Socket Female 4 4460930 1 Connector 8 Position Gray 4 4460465 4 Socket Female 4 4460466 4 Plug Terminal 5 446...

Page 408: ...SECTION 8 ELECTRICAL 408 1030S 1100SJ 3121756 FIGURE 8 16 ENGINE HARNESS DEUTZ TD2011 ENGINES...

Page 409: ...1052 1 Connector 25 Position 43 4461005 5 Terminal 43 4461006 5 Seal 43 4461060 2 Terminal Tin 43 4461054 2 Seal Terminal 43 4461008 18 Plug Hole 43 4461053 1 Cover Plug 50 4240032 AR Tie Strap Not Sh...

Page 410: ...SECTION 8 ELECTRICAL 410 1030S 1100SJ 3121756 FIGURE 8 17 ENGINE HARNESS DEUTZ TD2 9L4 ENGINES...

Page 411: ...B300001586 through B300002738 5 4460944 5 Socket Female Gold 5 4460465 2 Socket Female 5 4460466 1 Seal Plug 6 1001116707 1 Connector 1 Position SN B300001586 through B300002738 6 91143340 1 Terminal...

Page 412: ...le 20 4460466 1 Seal Plug 21 4460930 1 Connector 8 Position 21 4460465 1 Socket Female 21 4460466 7 Plug Seal 22 4460884 1 Connector 4 Position 22 4460465 2 Socket Female 22 4460942 2 Socket Female 22...

Page 413: ...ctor 2 Position 34 1001142940 2 Terminal Female 34 1001142941 2 Seal 35 1001133714 1 Connector 4 Position 35 1001133715 3 Terminal Female 35 1001135650 1 Seal 35 1001135651 1 Plug Cavity 36 4460042 1...

Page 414: ...SECTION 8 ELECTRICAL 414 1030S 1100SJ 3121756 FIGURE 8 18 FUEL FILTER HARNESS DEUTZ TD2 9L4 T4I...

Page 415: ...DEUTZ TD2 9L4 T4I ITEM PART NUMBER QTY DESCRIPTION REV 1001148843 Ref FUEL FILTER HARNESS DEUTZ TD2 9L4 ENGINES A 1 1001148842 1 Connector 4 Position 1 1001148841 1 Pin Male 1 1001135650 1 Seal 2 1001...

Page 416: ...SECTION 8 ELECTRICAL 416 1030S 1100SJ 3121756 FIGURE 8 19 FUEL PUMP HARNESS DEUTZ TD2 9L4...

Page 417: ...PUMP HARNESS DEUTZ TD2 9L4 B 1 4460932 1 Connector 4 Position 1 4460464 2 Pin Male 1 4460941 2 Pin Male 2 1001116983 1 Connector 2 Position 2 1001116710 2 Socket Female 2 4461054 2 Seal 3 4460891 1 Co...

Page 418: ...SECTION 8 ELECTRICAL 418 1030S 1100SJ 3121756 FIGURE 8 20 GENERATOR HARNESS 7500W SKYPOWER 60HZ 240V DEUTZ TD2 9L4 T4F ENGINES OPTIONAL...

Page 419: ...0V DEUTZ TD2 9L4 T4F ENGINES OPTIONAL ITEM PART NUMBER QTY DESCRIPTION REV 1001119968 Ref GENERATOR HARNESS 7500W SKYPOWER 60HZ 240V DEUTZ TD2 9L4 T4F OPTIONAL C 1 4460967 1 Connector 3 Position 1 446...

Page 420: ...SECTION 8 ELECTRICAL 420 1030S 1100SJ 3121756 FIGURE 8 21 GENERATOR CABLE HARNESS 7500W SKYPOWER 60HZ 240V DEUTZ TD2 9L4 T4F ENGINES...

Page 421: ...DEUTZ TD2 9L4 T4F ENGINES ITEM PART NUMBER QTY DESCRIPTION REV 4922972 Ref GENERATOR CABLE HARNESS 7500W SKYPOWER 60HZ 240V DEUTZ TD2 9L4 T4F C 1 4460225 1 Connector 6 Position 1 4460268 6 Socket Fema...

Page 422: ...SECTION 8 ELECTRICAL 422 1030S 1100SJ 3121756 FIGURE 8 22 GROUND CONTROL PANEL HARNESS...

Page 423: ...tion 3 4460464 8 Plug Male 4 4460761 1 Receptacle Female 4 Position 4 4460267 4 Pin Male 5 1001112612 1 Connector 9 Position 5 4460464 5 Plug Male 5 4460466 4 Plug Terminal 5 1001106736 1 Cap Dust 5 4...

Page 424: ...SECTION 8 ELECTRICAL 424 1030S 1100SJ 3121756 FIGURE 8 23 LOAD SENSING PIN HARNESS...

Page 425: ...M PART NUMBER QTY DESCRIPTION REV 4923256 Ref LOAD SENSING PIN HARNESS B 1 4460930 1 Connector 8 Position Gray 1 4460465 4 Socket Female 1 4460466 3 Plug Sealing 2 See Note NSS Connector 4 Position No...

Page 426: ...SECTION 8 ELECTRICAL 426 1030S 1100SJ 3121756 FIGURE 8 24 MAIN VALVE HARNESS...

Page 427: ...2 4460894 1 Plug Male 6 Position 2 4460465 5 Socket Female 2 4460466 1 Plug Terminal 3 4460899 1 Receptacle Female 6 Position 3 4460464 6 Pin Male 4 4460930 1 Plug Male 8 Position 4 4460465 7 Socket F...

Page 428: ...SECTION 8 ELECTRICAL 428 1030S 1100SJ 3121756 FIGURE 8 25 OVERHEAD SOFT TOUCH HARNESS...

Page 429: ...1756 1030S 1100SJ 429 FIGURE 8 25 OVERHEAD SOFT TOUCH HARNESS ITEM PART NUMBER QTY DESCRIPTION REV 1001151201 Ref OVERHEAD SOFT TOUCH HARNESS A 1 4460897 4 Connector 2 Position 1 4460464 8 Pin Male 2...

Page 430: ...SECTION 8 ELECTRICAL 430 1030S 1100SJ 3121756 FIGURE 8 26 PLATFORM CONSOLE BOX HARNESS...

Page 431: ...rminal 6 4460879 1 Plug Male 2 Position 6 4460887 2 Terminal 7 4460866 1 Connector 19 Position 7 4460943 3 Pin Male 7 4460464 5 Pin Male 7 4460508 2 Pin Male 7 4460466 9 Plug Terminal 8 4460933 1 Plug...

Page 432: ...SECTION 8 ELECTRICAL 432 1030S 1100SJ 3121756 FIGURE 8 27 PLATFORM VALVE HARNESS 1030S...

Page 433: ...PLATFORM VALVE HARNESS 1030S ITEM PART NUMBER QTY DESCRIPTION REV 1001203152 Ref PLATFORM VALVE HARNESS 1030S B 1 4460926 1 Connector 21 Position 1 4460928 5 Socket Female 1 4460518 16 Plug Terminal 2...

Page 434: ...SECTION 8 ELECTRICAL 434 1030S 1100SJ 3121756 FIGURE 8 28 PLATFORM VALVE HARNESS 1100SJ SN B300001586 through B300002339...

Page 435: ...BER QTY DESCRIPTION REV 1001203004 Ref PLATFORM VALVE HARNESS 1100SJ D 1 4460926 1 Connector 21 Position 1 4460928 7 Socket Female 1 4460518 14 Plug Terminal 2 4460891 5 Plug Male 2 Position 2 4460465...

Page 436: ...SECTION 8 ELECTRICAL 436 1030S 1100SJ 3121756 FIGURE 8 29 PLATFORM VALVE HARNESS 1100SJ SN B300002340 to Present...

Page 437: ...QTY DESCRIPTION REV 1001231797 1 PLATFORM VALVE HARNESS 1100SJ A 1 4460926 1 Connector 21 Position 1 4460928 7 Socket Female 1 4460518 14 Plug Terminal 2 4460891 5 Plug Male 2 Position 2 4460465 10 S...

Page 438: ...SECTION 8 ELECTRICAL 438 1030S 1100SJ 3121756 FIGURE 8 30 SKYGUARD SENSOR HARNESS...

Page 439: ...REV 1001199904 Ref SKYGUARD SENSOR HARNESS B 1 1001186432 2 Connector Relay 1 1001116720 5 Terminal 1 1001118388 6 Terminal 1 1001186431 2 Relay 2 4460884 1 Plug Male 4 Position 2 4460465 4 Socket Fe...

Page 440: ...SECTION 8 ELECTRICAL 440 1030S 1100SJ 3121756 FIGURE 8 31 STROBE LIGHT CONTROL HARNESS BLUE LIGHT...

Page 441: ...1 Plug Male 12 Position 2 4460928 3 Socket Female 2 4460518 9 Plug Terminal 3 4460891 1 Plug Male 2 Position 3 4460465 2 Socket Female 4 1001112612 1 Connector 9 Position 4 4460464 6 Pin Male 4 44604...

Page 442: ...SECTION 8 ELECTRICAL 442 1030S 1100SJ 3121756 FIGURE 8 32 SWING DRIVE HARNESS...

Page 443: ...RE 8 32 SWING DRIVE HARNESS ITEM PART NUMBER QTY DESCRIPTION REV 1001150480 Ref SWING DRIVE HARNESS E 1 4460899 1 Receptacle Female 6 Position 1 4460464 5 Pin Male 1 4460466 1 Plug Terminal 2 4460891...

Page 444: ...SECTION 8 ELECTRICAL 444 1030S 1100SJ 3121756 FIGURE 8 33 TURNTABLE HARNESS...

Page 445: ...4460466 1 Plug Terminal 8 1001116812 1 Plug Male 3 Position 8 4460465 2 Socket Female 8 4460466 1 Plug Terminal 9 4460930 1 Plug Male 8 Position 9 4460465 2 Socket Female 10 4460933 3 Plug Male 12 Pos...

Page 446: ...Position 21 4460931 2 Receptacle Female 8 Position 21 4460464 11 Pin Male 21 4460466 5 Plug Terminal 22 4460313 1 Terminal Ring 23 4460702 1 Terminal Ring 24 8220045 2 Terminal Ring 25 2400066 2 Fuse...

Page 447: ...SECTION 9 DECALS 3121756 1030S 1100SJ 447 SECTION 9 DECALS...

Page 448: ...SECTION 9 DECALS 448 1030S 1100SJ 3121756 FIGURE 9 1 DECAL INSTALLATION 1030S WITH STANDARD PLATFORM ENGLISH LANGUAGE...

Page 449: ...Note Not Available for Purchase 28 1001203787 2 Decal 725lbs Capacity 29 1001203788 1 Decal 725lbs Capacity 30 1001131269 1 Decal Patent 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 1705...

Page 450: ...SECTION 9 DECALS 450 1030S 1100SJ 3121756 FIGURE 9 2 DECAL INSTALLATION 1030S WITH SHIPYARD PLATFORM ENGLISH LANGUAGE...

Page 451: ...7 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001203787 2 Decal 725lbs Capacity 29 1001203788 1 Decal 725lbs Capacity 30 1001131269 1 Decal Patent 31 1706751 1 Decal Legend 32 1001...

Page 452: ...SECTION 9 DECALS 452 1030S 1100SJ 3121756 FIGURE 9 3 DECAL INSTALLATION 1030S WITH STANDARD PLATFORM ENGLISH CHINESE LANGUAGE...

Page 453: ...7 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206765 2 Decal 725lbs Capacity 29 1001206766 1 Decal 725lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 1705...

Page 454: ...SECTION 9 DECALS 454 1030S 1100SJ 3121756 FIGURE 9 4 DECAL INSTALLATION 1030S WITH SHIPYARD PLATFORM ENGLISH CHINESE LANGUAGE...

Page 455: ...1703986 1 Decal Footswitch 27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206765 2 Decal 725lbs Capacity 29 1001206766 1 Decal 725lbs Capacity 31 1706751 1 Decal Legend 32 1001...

Page 456: ...SECTION 9 DECALS 456 1030S 1100SJ 3121756 FIGURE 9 5 DECAL INSTALLATION 1030S WITH STANDARD PLATFORM ENGLISH JAPANESE LANGUAGE...

Page 457: ...l Bar Code Note Not Available for Purchase 28 1001206769 1 Decal 725lbs Capacity 29 1001206770 1 Decal 725lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 1705426 1 Decal Drive S...

Page 458: ...SECTION 9 DECALS 458 1030S 1100SJ 3121756 FIGURE 9 6 DECAL INSTALLATION 1030S WITH SHIPYARD PLATFORM ENGLISH JAPANESE LANGUAGE...

Page 459: ...otswitch 27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206769 2 Decal 725lbs Capacity 29 1001206770 1 Decal 725lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Lege...

Page 460: ...SECTION 9 DECALS 460 1030S 1100SJ 3121756 FIGURE 9 7 DECAL INSTALLATION 1030S WITH STANDARD PLATFORM ENGLISH KOREAN LANGUAGE...

Page 461: ...ote NSS Decal Bar Code Note Not Available for Purchase 28 1001206761 2 Decal 725lbs Capacity 29 1001206762 1 Decal 725lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 1705427 1 D...

Page 462: ...SECTION 9 DECALS 462 1030S 1100SJ 3121756 FIGURE 9 8 DECAL INSTALLATION 1030S WITH SHIPYARD PLATFORM ENGLISH KOREAN LANGUAGE...

Page 463: ...1 1 Decal Footswitch 27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206761 2 Decal 725lbs Capacity 29 1001206762 1 Decal 725lbs Capacity 31 1706751 1 Decal Legend 32 1001206774...

Page 464: ...SECTION 9 DECALS 464 1030S 1100SJ 3121756 FIGURE 9 9 DECAL INSTALLATION 1100SJ WITH STANDARD PLATFORM ENGLISH LANGUAGE...

Page 465: ...e Note Not Available for Purchase 28 1001203785 2 Decal 550lbs Capacity 29 1001203786 1 Decal 550lbs Capacity 30 1001131269 1 Decal Patent 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 170...

Page 466: ...SECTION 9 DECALS 466 1030S 1100SJ 3121756 FIGURE 9 10 DECAL INSTALLATION 1100SJ WITH SHIPYARD PLATFORM ENGLISH LANGUAGE...

Page 467: ...27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001203785 2 Decal 550lbs Capacity 29 1001203786 1 Decal 550lbs Capacity 30 1001131269 1 Decal Patent 31 1706751 1 Decal Legend 32 10...

Page 468: ...SECTION 9 DECALS 468 1030S 1100SJ 3121756 FIGURE 9 11 DECAL INSTALLATION 1100SJ WITH STANDARD PLATFORM ENGLISH CHINESE LANGUAGE...

Page 469: ...27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206763 2 Decal 550lbs Capacity 29 1001206764 1 Decal 550lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 17...

Page 470: ...SECTION 9 DECALS 470 1030S 1100SJ 3121756 FIGURE 9 12 DECAL INSTALLATION 1100SJ WITH SHIPYARD PLATFORM ENGLISH CHINESE LANGUAGE...

Page 471: ...24 1703982 1 Decal Footswitch 27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206763 2 Decal 550lbs Capacity 29 1001206764 1 Decal 550lbs Capacity 31 1706751 1 Decal Legend 32 10...

Page 472: ...SECTION 9 DECALS 472 1030S 1100SJ 3121756 FIGURE 9 13 DECAL INSTALLATION 1100SJ WITH STANDARD PLATFORM ENGLISH JAPANESE LANGUAGE...

Page 473: ...cal Bar Code Note Not Available for Purchase 28 1001206767 2 Decal 550lbs Capacity 29 1001206768 1 Decal 550lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 1705426 1 Decal Drive...

Page 474: ...SECTION 9 DECALS 474 1030S 1100SJ 3121756 FIGURE 9 14 DECAL INSTALLATION 1100SJ WITH SHIPYARD PLATFORM ENGLISH JAPANESE LANGUAGE...

Page 475: ...Footswitch 27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206767 2 Decal 550lbs Capacity 29 1001206768 1 Decal 550lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Le...

Page 476: ...SECTION 9 DECALS 476 1030S 1100SJ 3121756 FIGURE 9 15 DECAL INSTALLATION 1100SJ WITH STANDARD PLATFORM ENGLISH KOREAN LANGUAGE...

Page 477: ...Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206759 2 Decal 550lbs Capacity 29 1001206760 1 Decal 550lbs Capacity 31 1706751 1 Decal Legend 32 1001206774 1 Decal Legend 33 1705427 1...

Page 478: ...SECTION 9 DECALS 478 1030S 1100SJ 3121756 FIGURE 9 16 DECAL INSTALLATION 1100SJ WITH SHIPYARD PLATFORM ENGLISH KOREAN LANGUAGE...

Page 479: ...981 1 Decal Footswitch 27 See Note NSS Decal Bar Code Note Not Available for Purchase 28 1001206759 2 Decal 550lbs Capacity 29 1001206760 1 Decal 550lbs Capacity 31 1706751 1 Decal Legend 32 100120677...

Page 480: ...SECTION 9 DECALS 480 1030S 1100SJ 3121756 FIGURE 9 17 DECAL INSTALLATIONS OPTIONS...

Page 481: ...Max Tire Load 151 1001150079 1 Decal Lift Diagram 205 See Note 1 Decal Nameplate Note Not Available for Purchase 226 1704972 1 Decal Warning Eplosion Fire English Language 226 1706060 1 Decal Warning...

Page 482: ......

Page 483: ...SECTION 10 RECOMMENDED SERVICE PARTS STOCK 3121756 1030S 1100SJ 483 SECTION 10 RECOMMENDED SERVICE PARTS STOCK...

Page 484: ...0328 1 Switch Toggle 4360475 1 Switch Mushroom 4360476 1 Contact Switch Block 4360274 1 Switch Push Button 4360469 1 Switch Key ANSI ANSI Export and Australian Specs 70003788 1 Coil 1001155045 1 Switc...

Page 485: ...ment Deutz TCD2 9L4 T4i Engine Fuel Filter Secondary 70025153 12 Element Deutz TCD2 9L4 Engine Fule Filter 70025210 1 Module Deutz TCD2 9L4 Engine 1001138228 1 Relay Deutz TCD2 9L4 T4i Engine 70004066...

Page 486: ......

Page 487: ...SECTION 11 SPECIAL OPTIONS 3121756 1030S 1100SJ 487 SECTION 11 SPECIAL OPTIONS...

Page 488: ...nector Kits 1001148902 Ref Amp Tyco Electrical Connector Kit 1001148903 Ref Deutsch DT Electrical Connector Kit 1001148904 Ref Deutsch HD Electrical Connector Kit 1001148905 Ref Packard Electrical Con...

Page 489: ...14 Gauge For Removal of Pin Sockets from Deutsch Connectors 70004646 1 Puller Hub Assembly 70004648 1 Puller Hub Assembly 7016654 1 Screwdriver Magnetic 7002822 1 Screwdriver Potentiometer 7004275 1...

Page 490: ......

Page 491: ...PART NUMBER INDEX 3121756 1030S 1100SJ 491 PART NUMBER INDEX...

Page 492: ...241 251 0760810 142 146 149 151 153 174 190 241 279 289 291 293 295 360 364 368 0760812 39 41 43 45 47 49 51 53 123 125 133 139 142 146 149 151 153 168 184 352 356 0760814 121 161 241 0760815 139 076...

Page 493: ...039 352 356 1001147223 119 1001147229 119 121 1001147230 119 1001147231 119 1001147247 37 1001147264 410 1001147479 275 1001147549 119 121 1001147551 121 1001148011 228 1001148012 228 1001148420 228 1...

Page 494: ...62 1001152496 162 1001152497 162 1001152500 162 1001152525 215 1001152574 18 379 403 1001152640 486 1001152704 356 1001152708 356 1001152742 410 1001153027 157 168 184 1001153028 142 146 1001153029 14...

Page 495: ...001200031 389 391 393 401 1001200032 395 1001200033 389 1001200034 397 1001200035 391 1001200156 279 1001200157 279 1001200491 249 253 1001200494 253 1001200794 220 224 1001200910 137 1001201351 249 2...

Page 496: ...001231150 353 357 1001231245 176 1001231797 265 267 269 435 1001232358 151 1001232782 69 1001232783 65 1001232899 229 347 1001236143 119 1060343 214 1060918 289 291 293 295 297 299 301 303 10702077 21...

Page 497: ...6 2902308 486 2902309 486 2902310 486 2902443 407 410 2910894 487 2920028 325 327 329 2920029 325 327 329 2920129 403 2920154 313 2920161 135 2940045 123 125 2940173 149 151 153 3020008 21 23 486 3020...

Page 498: ...3 4460471 313 403 4460473 399 401 4460496 313 421 4460497 313 421 4460508 429 443 4460509 399 401 4460510 487 4460518 429 431 433 435 439 4460536 443 4460539 379 385 425 443 4460634 421 4460635 421 44...

Page 499: ...0917 165 70000918 165 70000919 165 70001056 115 70001100 214 70001123 113 70001125 165 70001126 165 70001128 165 70001129 165 70001130 165 70001131 165 70001135 165 70001384 214 70001435 165 70001697...

Page 500: ...5780 89 70005781 89 93 70005782 89 93 70005783 89 70005784 90 94 70005785 90 94 70005786 90 94 70005789 271 273 70005819 235 237 70005820 33 70005821 33 70005824 241 70005825 241 70005835 337 70005836...

Page 501: ...7007446 31 33 202 205 7007489 209 7007645 100 7007646 100 7007648 100 70104570 179 7010467 100 7010543 89 93 7010545 90 94 7010635 93 7010795 101 7011016 115 7011043 115 7011044 115 7011048 115 701131...

Page 502: ...20164 409 8229242 410 482 8320270 165 482 8405007 174 190 8405104 175 191 8405204 175 191 8406002 39 45 8406105 39 45 8406109 175 191 8406202 168 176 184 192 8410011 175 191 8410013 119 161 8750024 16...

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