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SMART PTO System

5376000192

 1-2

SECTION 1 - OPERATION AND 
TROUBLESHOOTING

1.1 GENERAL

This vehicle is equipped with Jerr-Dan’s SMART PTO System. It consists of a clutch 
shift PTO mounted on the Ford 6R140 TorqShift™ transmission, and controlled 
by Jerr-Dan’s SMART PTO Controller. The SMART PTO System is designed to 
provide the hydraulic power that your towing and recovery operations require, while 
protecting the PTO and transmission from damage.

1.2 OPERATION

To operate your PTO turn on the switch marked as the PTO switch. The SMART 
PTO System will automatically determine which mode to engage and send the 
proper signals to Ford’s computer to turn on the PTO. With the parking brake 
engaged the PTO will enter Ford’s Stationary Elevated Idle operating mode. With 
the parking brake disengaged the PTO will enter Ford’s Mobile Mode allowing you 
to use the PTO while moving the wrecker below 10 MPH. The PTO switch will also 
turn on power to any wired or wireless remotes that may have been supplied with 
your wrecker.

To turn off your PTO, simply turn off the switch marked as the PTO switch. The PTO 
will  disengage,  the  remote  controls  will  turn  off,  and  any  high  idle  operations  will 
cease.

1.3 TROUBLESHOOTING

If you exceed a vehicle speed of 10 MPH or 1500 RPM’s while the PTO is engaged 
it will automatically disengage and remain disengaged until the speeds fall below 
the set thresholds.

If you will be using the PTO without moving the truck, it is advised that you engage 
the parking brake to initiate the Stationary Elevated Idle mode. Otherwise, the PTO 
may time out and disengage; to re-engage turn the PTO switch off and back on 
again. 

If  any  of  the  enable  or  disable  conditions  required  by  Ford’s  system  are  not  met, 
then you will have to turn off the PTO switch and turn it back on when the conditions 
required by Ford are met again. For a list of the enable and disable conditions please 
reference Ford’s bulletin Q-256.

PTO SWITCH

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