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12 

UNPACKING AND ASSEMBLY: 
 

WARNING! 

Failure to properly assemble and adjust your bike prior to use may result in an 

accident resulting in death, serious injury and/or property damage. If you are 

uncertain about any aspect of the assembly and adjustment of your bike, seek 

help from a qualified mechanic or the OSET Customer Service Department. 

 

WARNING! 

There are no user serviceable elements incorporated into the motor, motor 

controller, batteries, battery charger, throttle, or wiring harness of your OSET 

electric bike. DO NOT ATTEMPT TO DISASSEMBLE OR ADJUST ANY OF 

THESE COMPONENTS. Doing so may cause extensive damage to these 

components, will void your warranty, and may cause a hazardous condition. If 

you cannot resolve a problem using this owners manual, contact your OSET 

authorized dealer, or call the OSET Customer Service Department for 

assistance. 

 

NOTE! 

If you purchased your OSET

 

at a local retailer your machine may be fully 

adjusted and ready to ride. If you purchased your OSET in the carton, please 

carefully follow the instructions below and any supplemental instructions to finish 

the assembly and adjustment of your OSET. 

 
OSET 16.0E, 16.0R & 20.0 Lite 

 
1. Remove your 

OSET & Accessory pack 

from the box and check contents 

against the following list: 
 1/ Bike less front wheel 
 1/ Front wheel 
 1/ Accessory Box containing: 
  

1/ Front mudguard (fender) 

  

1/ Rear mudguard 

  

1/ Battery charger c/w power lead & manual 

  

1/ Battery bag  

  

2/ Battery link wires 36V   

  

1/ Number board 

  

4/ Black cable ties 

 

1/ Hex Key set (Allen keys) 

  

1/ Manual for air forks 

(16.0R & 20.0L only) 

  

1/ Manual for rear shock 

 

 

2. Place your OSET on a solid & level stand, with both wheels off the ground. 
3. Remove all the packing materials. 
4. Using the supplied Allen wrench, make sure the steering stem is in the forward 
facing position and tighten the top and side bolts securely and evenly. Secure the 
handlebars tightly in the steering stem. Double check tightness and alignment. 
Adjust the brake lever positions and reach to suit the rider. 

See page 21.

 

Summary of Contents for 16.0 ECO

Page 1: ...0 OWNERS MANUAL 2015 OSET 16 0 Eco 16 0 Racing 20 0 Lite OSET Corp 425 Kristen Ct Unit 6 Montrose CO 81401 USA 303 990 2390 http www OSETBIKES com info OSETBIKES com INS011419 v1 0...

Page 2: ...at high setting the full torque of the bike will still be available This means that opening the throttle will propel the machine to the set speed very quickly Your OSET has great capabilities and can...

Page 3: ...earned ALWAYS start the rider at the slowest speed response and power settings Even with a slow response a lot of power is available and the rider must learn how to control it These controls must be s...

Page 4: ...Caution A Caution indicates a potentially hazardous situation which if not avoided may result in damage to equipment or inadvertent system failure Read the text accompanying the Caution to be aware of...

Page 5: ...ol devices Heavier riders may cause structural damage not covered by the warranty Do not touch any moving or hot parts Do not ride at night or under other low visibility conditions Do not immerse this...

Page 6: ...following guidelines for safe operation of your OSET electric Trials Bike Always follow the Pre Ride Checklist before every ride Do not operate your OSET if any damage is apparent Immediately contact...

Page 7: ...d the tires and the tightness of all those important fasteners before each and every ride Pretend that you re a pilot doing a walk around of his airplane before taking off The pilot knows that his lif...

Page 8: ...R BIKE 9 CARE FOR YOUR BATTERIES 10 READ STUDY AND UNDERSTAND THIS ENTIRE MANUAL 11 If you don t understand any aspect of the use and care of your bike PLEASE call OSET Customer Service WARNING OSET B...

Page 9: ...Daily Maintenance and Cleaning Page 19 Cleaning Page 19 Front Wheel Removal Installation Page 19 Rear Wheel Removal Installation Page 19 Brake Adjustment Page 20 Battery Use Care and Maintenance Page...

Page 10: ...Alloy Handlebars Alloy Motor 800w 36v OSET Neodymium magnet DC motor Gearing 9T front sprocket 68T rear 219 chain Controller 36 volt 80 amp pulse width modulating with inline relay and fuse External s...

Page 11: ...t pegs Cast Alloy Handlebars Alloy Motor 800w 36v Rare earth neodymium magnet motor Gearing 9T front sprocket 68T rear 219 chain Controller 36 volt 80 amp pulse width modulating with inline relay and...

Page 12: ...y Motor 900w 36v Rare earth neodymium magnet motor OSET 48v Motor running at 36v Gearing 10T front sprocket 86T rear 219 chain Controller 36 volt 80 amp pulse width modulating with inline relay and fu...

Page 13: ...l retailer your machine may be fully adjusted and ready to ride If you purchased your OSET in the carton please carefully follow the instructions below and any supplemental instructions to finish the...

Page 14: ...Y Position wheel between forks with the quick release lever in the open position finger tighten the skewer nut by hand Release 1 5 2 0 turns and push the lever to the closed position Lever should be i...

Page 15: ...box and read manual CHECK THAT THE VOLTAGE SWITCH IS SET CORRECTLY FOR YOUR COUNTRY 120 or 240v Charge the batteries while thoroughly reading the complete owners manual See charging Instructions on p...

Page 16: ...the off position Please refer to the battery and charging section page 23 of this manual for more information Handlebar switch This switch is in addition to the key switch and provides extra functiona...

Page 17: ...hecked at any time to determine if the main power is off or on Always turn the power off and remove the key when the bike is not in use WARNING It is very important to keep everyone clear of the bike...

Page 18: ...and align the wheel correctly could result in the chain jumping off the sprockets causing a potentially dangerous and damaging condition MOTOR PERFORMANCE MAINTENANCE The OSET motor has been designed...

Page 19: ...ring can be increased or decreased for a stiffer or softer ride Please see separate manual for more information Front Suspension OSET 16 0R 20 0L The 16 0R and 20 0L have telescopic front air forks wi...

Page 20: ...er Care must be taken when washing This is an electric machine and water should never reach sensitive components If a hose is used cover sensitive parts Never use a power washer as it may cause irrepa...

Page 21: ...full information The 16 0E is fitted with cable discs front and rear The 16 0R and 20 0L bikes are fitted with hydraulic disc brakes both types need to be set up correctly the pads must be equidistant...

Page 22: ...ould the brake lever pull all the way to the bar or be binding further adjustment will be required Please see the separate owner s manual for brake adjustment 16 0R 20 0L Brakes These brakes will requ...

Page 23: ...ge and store the batteries will void the warranty and may cause a hazardous situation DO NOT use this battery with any other vehicle or appliance Use of this battery with any other product will void t...

Page 24: ...charger lead to the bike Plug the charger into the wall outlet Switch the charger on LED Indications The LED will illuminate RED when the charger is plugged into a wall outlet The Indicator LED will i...

Page 25: ...arger can result in a fire with property damage and physical injury or death CAUTION Do not block the fan vent on the charger while charging the battery This can cause the charger to overheat CAUTION...

Page 26: ...ttery bag can be carefully lifted off Carefully lift off and remove the battery bag Each battery can now be carefully removed To Re Install the batteries and bag reverse the above procedure LONG TERM...

Page 27: ...Any servicing must be carried out by trained technicians only Please do not attempt to separate or dismantle the motor in any way Relay The relay is activated by the switch It makes a 36v connection...

Page 28: ...27 WIRING DIAGRAM...

Page 29: ...28 Electrical Diagnostic Flow Chart...

Page 30: ...advanced riders over 10 years old ONLY ANTICLOCKWISE for low CLOCKWISE for high Turn the power dial in very small increments to the desired setting ALWAYS start the rider on the slowest settings 4 Ch...

Page 31: ...e off position 2 Lift the machine on to a stand or block so the back wheel is an inch or two off the ground 3 Sit the rider on the machine 4 Explain all the controls a Throttle b Front Brake right han...

Page 32: ...ourage the rider to rock the machine from side to side and forward and back in order to get comfortable 5 The rider can now switch the machine on 6 Before turning the throttle the rider s legs can be...

Page 33: ...ult should run along and help support when necessary 4 Once up and running in the standing position it s time to learn some technique NOTE A common error in our view is to put children on machines tha...

Page 34: ...the intricacies of balance body position and throttle control NOTE A surprising amount of technique can be completely natural for children In many cases the riders simply work out what works best and...

Page 35: ...can be found on www osetbikes com OSET CONTACT INFORMATION OSET Corp 425 Kristen Ct Unit 6 Montrose CO 81401 USA 303 990 2390 www osetbikes com infor osetbikes com OSET Bikes Ltd Unit 32 Edge Workshop...

Page 36: ...r rental or commercial purposes unless the specific product is designated labeled or marketed by OSET as acceptable for rental or commercial use All warranty claims must be made directly to selling re...

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